热处理审核手册精简版05-18.docx

1.定义：Conversions from Fahrenheit F into Celsius C - When assessing Suppliers against customer requirements which are expressed in degrees Celsius take a special note of conversions from degrees Fahrenheit in TUS, SAT, etc. Customer and governing specifications, especially of European origin, may have temperature tolerances which are less than the similar North American (e.g. AMS) material. For example, solution treatment of aluminium alloys is typical +/- 10 F in AMS, but +/- 5C (9F) in European standards. 把华氏度F转换为摄氏度C在依据用摄氏度描述的客户要求对供应商进行评估时，应为TUS和SAT等测试标注其相应的华氏度数值。客户及三方机构标准（尤其是来自欧洲的标准）中的温度公差有时要比相应北美资料（如AMS标准）的要求更严格。例如铝合金固溶热处理在AMS标准中的公差通常为+/-10F，但在其相应欧洲标准中则为+/- 5C (9F)。North American standards for heat treatment may also have definitions which are not in line with the European Prime requirements (e.g. AMS-H-81200, clause 6.3.9 Metrication). 北美标准对热处理的定义有时也与欧洲主要客户要求不一致（如标准AMS-H-81200中条款 6.3.9公制单位） 例如: A European Prime requires an aluminium solution heat treat temperature of 475 C +/- 5C. In the case where the Supplier is working and calibrating in Fahrenheit they have to be within the +/- 5C (9F) maximum allowable tolerance. If the furnace(s) are tested/certified to a uniformity of +/- 10 F, this converts to +/- 5.6 C and exceeds the required tolerance. This is a NCR. 欧洲主要客户要求铝合金固溶热处理温度为475 C +/- 5C。当供应商采用华氏度实施校准时则必需控制最大允许公差+/- 5C (9F)以内。如果炉子测试验收的结果为均匀性+/- 10 F，转换成摄氏度为+/- 5.6 C，超过了规定公差。则为不符合项。Final heat treatment: Heat treatment which confers to items the required mechanical and/or physical properties.最终热处理：为材料实现规定力学性能和/或物理性能的热处理。Furnace Recording Any records (either hard paper or electronic) generated by the furnace itself representing the time, temperature, vacuum level, or atmosphere data associated with the processing of parts or raw material. 炉子控温记录炉子本身生成的任何记录（纸质版或电子版），包括有关部件或原材料处理的时间、温度、真空度或气氛数据。Industrial Soaking time: Temperature-soaking time of the furnace at the setting temperature. 行业保温时间： 炉子在设定温度的保温时间。Intergranular Oxidation/Intergranular Attack (IGO/IGA) Per ASTM definitions. 晶间氧化/晶间腐蚀（IGO/IGA）- 参考ASTM定义。Intermediate Temperature - A temperature that the part must be cooled to (or below), or heated to (or above), prior to continuing the next sequence stage of the heat treat process. 中间温度在继续热处理下道工序前必须对部件冷却（或更低）或加热（或超过）的温度。Leak Up Rate (leak rate) - A test in which the furnace chamber is evacuated, isolated from the evacuation source, and the leakage determined within the system by observing the pressure rise per unit of time. NOTE: Leak up rate expressed in microns/hours. 1 micron is approximately = 1 X 10-3 Torr = 0.001 mm Hg = 133 X 10-3 Pascal. 漏气率对炉膛进行评估、与泄漏源隔离，并通过对单位时间内气压上升量的观察确定系统内的漏气情况的测试。注：漏气率用微米/小时表示。1微米约=1 X 10-3托=0.001 mm Hg = 133 X 10-3帕For example, when 1 micron is specified, an increase of 0.1 micron is a higher Vacuum or lower pressure limit.例：当规定为1微米时，0.1微米的增量则为较高真空极限或较低压力极限。Long Job Audit Audit of multi-step heat treat process on a job which has been completed (sections 12 and 13 in AC7102 checklist). Long jobs MUST be selected from history and MUST include the completed testing results for the jobs. 长作业审核对已完成的多重热处理工序工作的审核（AC7102审核清单第12和13章）。长作业必须从历史经验中选定且必须包括此工作已完成的测试结果。Material Specification Industry or Prime specification which defines the properties of the parts or raw material. 材料标准规定部件或原材料性能的行业标准或客户标准。Metal Temperature When called out in a spec or procedure, mandates the use of load thermocouples unless otherwise specified by the Prime. 金属温度当产品标准或工艺规程中对金属温度有相关规定，需规定对负载热电偶的使用，除非客户另有规定。Metallurgical soaking time Minimum amount of time required by Material specification for any point of parts to be at set temperature, taking into account the applicable heat treatment tolerance. 金相保温时间材料标准要求部件任一点均达到设定温度的最短时间，考虑相应的热处理公差。NCR Non-Conformance Report, findings during an audit that require the full five part response as outlined in the Suppliers guide. NCR不符合项报告，需要采取供应商指南中指定的完整五步法的审核结论。Nonsustaining / Repeat Findings Non-conformances that are generated as a result of not implementing corrective actions from the last performed full audit or those where corrective actions may have been implemented but were determined to be ineffective. 无支持/重复结论自上次实施全面审核以来，因未落实纠正措施而导致的不符合项，或落实纠正措施后发现措施无效而导致的不符合项。Objective Evidence Will include, but may not be limited to: job travelers, furnace charts, various types of logs and logbooks, training records, document change records, customer documents such as purchase orders, packing slips, etc. that do not contain Export Controlled Data. Objective evidence is required to be submitted for all findings, regardless of their designation. 客观证据包含但不限于：生产工艺卡、炉温记录、各种生产记录、培训记录、文件更改记录、客户文件，如：采购订单、装箱单等，不包括出口管制数据。所有客观证据均须附在相应的结论下方。Parts (Extracts from AMS-H-6875, AMS-H-6088, AMS-H-81200, etc.) Usually identified by a part number, produced from raw material in accordance with the requirements of a drawing, and are usually tested by nondestructive techniques only. They are heat treated, by or for a fabricator, in accordance with a drawing, purchase order, fabrication order, or heat treat specification. At the time of heat treatment, they may resemble raw material. 部件（定义来自标准AMS-H-6875、AMS-H-6088、AMS-H-81200等） 依据图纸要求从原材料加工而成，通常用部件编号来识别，仅用无损技术进行检测。部件是由生产商依据图纸、采购订单、生产订单或热处理标准生产或为其生产的产品。热处理过程有时与原材料相似。The Heat Treating Task Group further states: The primary difference in interpretation of parts vs. raw materials focuses on Castings and Forgings. Some Primes consider Castings and Forgings as Parts, while others consider them as Raw Materials. It is the responsibility of the Supplier to know and demonstrate compliance with the policy of each individual Prime Customer. 热处理工作组强调声明：部件和原材料的主要描述区别在于铸件和锻件。有些主要客户认为铸件和锻件是部件，但有些则认为是原材料。供应商有责任了解并证明与每个主要客户方针的一致性。Raw Material (Extracts from AMS-H-6875, AMS-H-6088, AMS-H-81200, etc.) Usually includes, but is not limited to, such items as sheet, plate, wire, rod, bar, forgings and extrusions. It is usually identified by a heat or lot number