焊接工艺评定报告(English)法兰

焊 接 工 艺 评 定 报 告WELDING PROCEDURE QUALIFICATION RECORD 编 号 NO： ONTARIO-PQR-01 编制ISSUED BY： 审核REVIEWED BY： 批准APPROVED BY： 考试机构INSTITUTION： 青岛安泰宝新能源有限公司胶州分公司QING DAO ONTARIO RENE WABLE ENERGY CO., LTD 焊 接 工 艺 评 定 报 告WELDING PROCEDURE QUALIFICATION RECORD 焊接工艺评定编号WPQR NO.:ONTARIO-PQR-01焊接方法WELDING PROCESSMAG135母材BASEMETAL钢号STEEL GRADEQ235BGB/T700焊接材料WELDING MATERIALAWS A5.18类/组别号TYPE & GROUP NO.11.1ER70S-6规格SIZE/1.0适用厚度范围APPLICABLE THICKNESS SCOPE母材BASE METAL焊缝金属WELD METAL/3.0-5.0mm评定标准QUALI.STAND.EN15614-1 目录 CONTENTS 页 PAGE1.焊接工艺评定指导书TASK DESCRIPTION FOR WPQ ( 3 )2.焊接工艺评定施焊记录WELDING RECORD OF WPQ ( 1 )3.外观和无损检测记录表VISUAL CHECK & NDE RECORD ( 1 )4.硬度、金相检验记录表 HARDNESS、METALLOGRAPHYCOMPOSITIONS ( 1 )5.检测报告TEST REPORTS ( 6 )结论CONCLUSION本评定按 EN15614-1标准规定进行，此确认各项试验记录正确。THIS QUALIFICATION HAS BEEN DONE IN ACCORDANCE WITH THE STANDARD EN15614-1. THIS IS TO VERIFY THAT THE TEST RECORDS ARE CORRECT.结果RESULT： 合格PASS 编制ISSUED BY审核REVIEWED BY批准APPROVED BY焊 接 工 艺 评 定 指 导 书TASK DESCRIPTION FOR WPQ焊接工艺评定编号WELIDING PROCEDURE QUALIFICATION NO.:ONTARIO-PQR-01焊接方法WELDING PROCESS: MAG135接头形式简图GROOVE TYPE焊接位置WELDING POSITION： PB保护气体SHILEDING：80%Ar+20%CO2预热温度PREHEATING TEMP. oC：/层间温度INTERPASS TEMP. oC：/清根方法CLEAN OF ROOT：/焊后热处理POST WELDING HT：/母材 BASE METAL：GB/T700钢号STEEL GRADE：Q235B类、组别号TYPE & GROUP NO.：1.1规格SIZE：/焊材WELDING MATERIAL评定标准STANDARD：ISO15614-1焊丝牌号WELDING WIRE TRADE NAME：ER70S-6检验项目、评定指标 EXAM.ITEM、REQUIREMENTS 检验项目EXAM. ITEM检验标准STANDARD评定指标REQUIR-MENT外观检查VISUAL EXAM.EN ISO 5817EN ISO 5817 B磁粉MTEN 1290EN ISO 5817 B接头硬度检验HARDNESS EXAM. OF JOINTEN 1043-1EN 15614-1 HV10 MAX:380宏观金相MACROEN 1321EN 15614-1 ISO5817 B 编 制ISSUED BY校 对CHECKED BY审 核REVIEWED BY焊接工艺评定施焊记录WELDING PROCESS RECOED FOR WPQ焊接工艺评定编号WPQ NO.:ONTARIO-PQR-01焊接工艺预规程编号pWPS NO.:ONTARIO-WPS-01母 材 BASE METAL钢号STEEL GRADE规格SIZE炉批号LOT NO检验编号EXAM. NO备 注REMARKSQ235B76 /TS-2014焊材WELDING MATERIAL牌号TRADE规格SIZE炉批号LOT NO检验编号EXAM. NO烘干温度及烘烤时间DRYING TEMP. & TIME备 注REMARKSER70S-61.07接头形式GROOVE TYPE:焊接顺序（WELDING ）:单道焊SINGLE PASS焊接方法WELDING PROCESS： MAG135 焊接位置WELDING POSITION： PB 预热温度PREHEATING TEMP.oC： / 层间温度INTERPASS TEMP.oC： / 清根方法CLEAN OF ROOT： / 保护气体SHIELDING GAS： / 焊后热处理POST WELD HT： / 消氢处理HYDROGEN REMOVING TREATMENT： / 焊接设备POWER SOURCE： NB350 测试仪器INSPECTION DEVICE： / 焊层LAYER焊接方法PROCESS焊材牌号TRADE NAME焊材直径DIA.OF FILLER METAL（mm）电流 CURRENT电弧电压ARC VOLTAGE（V）焊接速度TRAVEL SPEED（mm/min）钨极直径DIA.OF ELECT.（mm）喷嘴直径DIA.OF GAS CUP NOZZLE（mm） TYPE POLARITYCURRENT（A）1MAG135ER70S-61.0DECP200-24024-26300-600/焊工姓名WELDERS NAME钢 印STAMP检验员EXAMINER工艺记录RECORDED BY审 核REVIEWED BY外观和无损检测记录表VISUAL INSPECTION & NDE RECORD焊接工艺评定编号WPQ NO：ONTARIO-PQR-01焊 缝 外 观 检 查VISUAL INSPECTION FOR WELD表面裂纹CRACKNO角焊缝焊根部未焊透ROOT UNPENETRATED OF FILLET WELDINGNO表面气孔GAS CAVITY NO角焊缝焊根部未熔合ROOT UNFUSED OF FILLET WELDINGNO弧 坑ARC PITNO不正确焊趾INCORRECT TOE OF FILLET WELDINGNO咬 边UNDERCUTNO焊 脚WELD FOOT SIZE5mm焊缝余高REMAINING HIGHT OF WELD0.1mm焊脚差DIFFERENCE OF WELD FOOT0.1mm检验员EXAMINED BY： 审核人REVIEWED BY： 结果RESULT：备注REMARKS：磁粉检测MT 检测报告编号REPORT NO：7检测标准STANDARD检测部位LOCATION结 果RESULT检测标准STANDARD检测部位LOCATION结 果RESULTISO5817表面SURFACESEE TEST REPORT /备 注REMARKS：检测者EXAMINED BY：见原始报告SEE TEST REPORT 审核人REVIEWED BY：见原始报告SEE TEST REPORT 硬度、金相、检验记录表HARDNESS、METALLOGRAPHY COMPOSITIONS焊接工艺评定编号WPQ :ONTARIO-PQR-01硬 度 试 验HARDNESS TEST 检测报告编号REPORT NO：7HV10（维氏） 测点位置示意图 TEST POINT SKETCH 硬度 H位置LOCATION最大值MAXIMUMVALUE最小值MINIMUM VALUE母材BASE METALSEE TEST REPORT SEE TEST REPORT 热影响区HAZSEE TEST REPORT SEE TEST REPORT 焊缝WELD METAL SEE TEST REPORT SEE TEST REPORT 检测者EXAMINED BY：见检测报告SEE TEST REPORT 审核人REVIEWED BY：见检测报告SEE TEST REPOR结果RESULT：SEE TEST REPORT 金 相 检 验 记 录METALLOGRAPHIC INSPE