.瓦格纳喷涂说明书

I I Is s ss s su u ue e ed d d J J Ja a an n nu u ua a ar r ry y y 2 2 20 0 00 0 05 5 5 0 0 02 2 26 6 65 5 58 8 86 6 60 0 0 版版版本本本 2 2 20 0 00 0 05 5 5 年年年 1 1 1 月月月 http www Wagner Operating Manual 操作说明书操作说明书 Manual Powder System 手动粉末喷涂系统 DANGER 危险危险 High voltage Turn power off before servicing 高压 维修前关闭电源 CAUTION 当心当心 Read rules for safe operation and instructions carefully 仔仔细阅读细阅读安全操作安全操作规则规则和和 说明 说明 0265904 Prima 60L C E R T I F I E D D I N I S O 9 0 0 1 Description 说明 2 2 2 0 0 02 2 26 6 65 5 58 8 86 6 60 0 0 Prima 60L I I Is s ss s su u ue e ed d d J J Ja a an n nu u ua a ar r ry y y 2 2 20 0 00 0 05 5 5 Description 说明 I I Is s ss s su u ue e ed d d J J Ja a an n nu u ua a ar r ry y y 2 2 20 0 00 0 05 5 50 0 02 2 26 6 65 5 58 8 86 6 60 0 0 Prima 60L 3 3 3 Description 说明说明 Prima Manual Systems are designed for single and serial coatings for industry and trade All Wagner manual guns can be used with the manual system Prima 手动粉末喷涂系统适用于工业和贸易中的实验室及生产线生产 所有瓦格纳尔手动喷枪 均适用于手动粉末喷涂系统 The following types of guns are preferable 最适宜采用以下类型的喷枪 Corona spray gun PEM C3 电晕星电晕星喷枪 PEM C3 Tribo spray gun PEM T3 摩擦摩擦喷枪 PEM T3 Manual powder system Prima 60LArticle no refer to spare parts list 手动粉末喷涂系统手动粉末喷涂系统 Prima 60L 部件号请参阅零备件清单部件号请参阅零备件清单 1Prima 60L equipment trolley Prima 60L 设备小推车 2EPG 2008 control unit EPG 2008 控制模块 3Spray gun 喷枪 460L powder container 60L 粉桶 5PI P1 powder injector PI P1 粉泵 USwitchbox installation side 转接盒安装面 W Maintenance unit installation side 维护装置安装面 Through the powder injector 5 the powder is transported from the container 4 to the spray gun 3 By feeding fluid air into the fluid base of the powder container a homogeneous powder air mixture is generated and maintained during the entire process of the powder feed from the container 粉末通过粉泵通过粉泵 5 从粉桶 4 输送到喷枪 3 系统通 过将流化气输入粉桶中的流化床 生成均匀的粉 气混合气 并在整个喷涂期间保持从粉桶供粉 The powder quantity and the electrostatic charge of the color powder are regulated by the control unit 2 粉量和有色粉末的静电荷由控制模块粉量和有色粉末的静电荷由控制模块 2 调节 调节 Description 说明 4 4 4 0 0 02 2 26 6 65 5 58 8 86 6 60 0 0 Prima 60L I I Is s ss s su u ue e ed d d J J Ja a an n nu u ua a ar r ry y y 2 2 20 0 00 0 05 5 5 版版版本本本 2 2 20 0 00 0 05 5 5 年年年 1 1 1 月月月 To alternately operate a Corona or a Tribo gun both guns can be connected to the system at the same time through a switchbox which is available as an accessory 为了能交替地使用电晕星喷枪和摩擦喷枪 可将两种喷枪通过一个转接盒同时与系统相连 该转 接盒作为附件供选购 More details can be found in chapter 7 2 Spray gun switchbox 进一步的说明请参阅章节 7 2 喷枪转喷枪转接盒接盒 Caution 当心当心 Should the air quality of the compressed air supplied to the Prima manual system not conform to ISO 8573 1a maintenance unit has to be installed 如果如果 Prima 手动粉末喷涂系统的压缩气供气质量不符合手动粉末喷涂系统的压缩气供气质量不符合 ISO 8573 1 参阅章节 参阅章节 8 技术技术 参数参数 标准 则必须安装一个维护装置 标准 则必须安装一个维护装置 Chapter 7 3 Maintenance unit contains the description 说明见章节 7 3 Maintenance unit Also refer to chapter Error Reference source not found Error Reference source not found 参阅章节 Error Reference source not found Error Reference source not found Table of contents 目录 I I Is s ss s su u ue e ed d d J J Ja a an n nu u ua a ar r ry y y 2 2 20 0 00 0 05 5 50 0 02 2 26 6 65 5 58 8 86 6 60 0 0 Prima 60L 5 5 5 Chapterpage 章节章节页码页码 1 Safety regulations 安全安全规规程程 8 1 1EU Declaration of conformity EU 合格性声明 11 2 Start up 启用启用 12 2 1Assembling the mechanical components of the manual system 组装手动粉末喷涂系统的机械部件 12 2 2Connection diagram of the manual powder system 手动粉末喷涂系统的连接示意图 15 2 3Connecting the manual powder system 手动粉末喷涂系统的连接 16 2 4Grounding 接地 18 3 Operation 操作操作 20 3 1Starting up the manual powder system and adjusting fluidization 启动手动粉末喷涂系统和调节流化装置 20 3 2Recipes 配方 22 3 3Changing and saving recipes 选择 更改和保存配方 22 3 4Setting the powder feed 设置供粉 24 3 5Interrupting the coating process 中断喷涂操作 25 3 6Performing a color change 换色 26 3 6 1Cleaning process when using a single powder container 使用单个粉桶的清理步骤 26 3 6 2Cleaning process when using multiple powder containers 使用多个粉桶时的清理步骤 28 3 6 3Restarting the manual powder system 重新启动手动粉末喷涂系统 28 4 Maintenance and cleaning 维修保养和清洗维修保养和清洗 30 4 1Periodically check and clean the manual powder system 定期检查和清洗 Prima 60L 手动粉末喷涂系统 30 4 2Checking the PEM C3 Corona manual spray gun 检查 PEM C3 电晕星手动喷枪 33 4 2 1Adding the spray gun extension 接上喷枪延长杆 34 4 3Checking the PEM T3 Tribo manual spray gun 检查 PEM T3 手动摩擦喷枪 35 Table of contents 目录 6 6 6 0 0 02 2 26 6 65 5 58 8 86 6 60 0 0 Prima 60L I I Is s ss s su u ue e ed d d J J Ja a an n nu u ua a ar r ry y y 2 2 20 0 00 0 05 5 5 版版版本本本 2 2 20 0 00 0 05 5 5 年年年 1 1 1 月月月 4 3 1Adding the spray gun extension 接上喷枪延长杆 37 5 Rectification of malfunctions 故障排除故障排除 38 6 Spare parts lists and accessories 零备件清单和附件零备件清单和附件 40 6 1How to order spare parts 如何订购零备件 40 6 2Overview of the operating manuals 操作说明书一览 40 6 3Prima 60L manual powder system Prima 60L 手动粉末喷涂系统 42 7 Accessories 附件附件 44 7 1Adapter for the switchbox and maintenance unit 用于转接盒和维护装置的适配座 44 7 2Spray gun switchbox 喷枪转接盒 45 7 2 1Installation of the switchbox 转接盒的安装 45 7 2 2Switching from Corona to Tribo and vice versa 将电晕星喷枪换成摩擦枪及相反 46 7 3Maintenance unit 维护装置 48 7 3 1Installation of the maintenance unit 维护装置的安装 48 7 3 2Maintenance unit care 维护装置的维修保养 51 8 Technical data 技术数据技术数据 52 9 Sources 适用的安全规程适用的安全规程 55 10 Warranty 保修保修 56 Introduction 介绍 I I Is s ss s su u ue e ed d d J J Ja a an n nu u ua a ar r ry y y 2 2 20 0 00 0 05 5 50 0 02 2 26 6 65 5 58 8 86 6 60 0 0 Prima 60L 7 7 7 This manual contains information and hints for the service repair and maintenance of the equipment The user must obey all the rules of operation found in this manual failure to do so will render the warranty invalid 本技术说明书包括有关本设备的运行 维修和保养说明及提示 用户必须遵守本说明书中的所有 说明 不遵守本说明书说明将导致保修失效 Wagner powder systems are designed to meet the most stringent safety requirements They can be operated in compliance with generally applicable safety codes and applicable national safety regulations 瓦格纳尔粉末喷涂系统性能指标可满足最严格的安全标准 可根据一般适用的安全标准及适用的 国家安全规程对其进行操作 Please pay particular attention to the parts marked by the following symbols Follow the instructions exactly in the interests of both your own safety and the correct functioning of the unit 遇到有以下标识符号的部件时 请格外注意 为确保您的人身安全及设备的正常功能 请严格按 其说明进行操作 Warning 警告警告 This symbol draws attention to the fact that if the operating instructions working instructions prescribed working sequences etc are not followed exactly this can lead to injury or even fatal accidents 该标识符用于警示 在该处若不严格遵守操作说明 工作指示 指定的工作程序等 可能该标识符用于警示 在该处若不严格遵守操作说明 工作指示 指定的工作程序等 可能 引起人员受伤甚至死亡的严重事故 引起人员受伤甚至死亡的严重事故 Caution 当心当心 This symbol indicates that failure to follow the operating instructions working instructions prescribed working sequences etc exactly can lead to material damage 该标识符用于警示 在该处若不严格遵守操作说明 工作指示 指定的工作程序等 可能 引起财产受损 Hint This symbol draws your attention to useful additional information and tips Failure to observe these instructions can cause malfunctions 该标识符用于提醒您注意其它有用的信息和技巧 在该处若不遵守这些说明可能引起设备 故障 Safety regulations 安全规程 8 8 8 0 0 02 2 26 6 65 5 58 8 86 6 60 0 0 Prima 60L I I Is s ss s su u ue e ed d d J J Ja a an n nu u ua a ar r ry y y 2 2 20 0 00 0 05 5 5 版版版本本本 2 2 20 0 00 0 05 5 5 年年年 1 1 1 月月月 1 Safety regulations 安全安全规规程程 Warning 警告警告 This equipment can be dangerous if it is not operated in accordance with this operating manual 若不按照本操作说明书的说明进行操作 设备可能引起危险 若不按照本操作说明书的说明进行操作 设备可能引起危险 There might be additional regulations to be observed put into effect by governmental state or other official agencies or local security fire departments 还应遵守由政府 州或其它官方机构或当地安全 消防 部门制订的其它还应遵守由政府 州或其它官方机构或当地安全 消防 部门制订的其它法法程 程 The following rules must be observed in order to ensure a safe and efficient use of the equipment 为确保安全有效地使用设备 必须遵守以下规程 Under no circumstance may persons with a cardiac pacemaker come close to the area between the tip of the spray gun and the work piece to be coated 在任何情况下 在任何情况下 带带有心有心脏脏起博器的人都不要接近起博器的人都不要接近 喷枪喷喷枪喷嘴和待涂工件之嘴和待涂工件之间间的区域 的区域 The user has to observe particularly the safety guidelines of the VdS or the local professional and security institutions 用户特别要遵守 VdS 或者当地行业和安全协会的 安全规定 The spray gun may only be operated in the danger zone created when operating of the manual powder system 只能在因手动粉末喷涂系统的使用而引起的危险 区域内使用喷枪 The spray gun may only be used in powder coating booths or at powder coating stands that are equipped with a technical ventilation system 只能在装配有技术通风系统的粉末喷房或者粉末 喷涂工作台内使用本喷枪 The user has to make sure that the average powder air concentration does not exceed 50 of the LEL maximum allowed concentration of powder in air If a reliable LEL value is not available the average powder air concentration may not exceed 10 g m 用户必须确保粉末 空气浓度的平均值不超过低 爆水平 LEL 的 50 粉末在空气中允许的 最大浓度 假如 LEL 值未知 平均粉 气混合浓 度不能超过 10 g m3 The main power connection for operation of the Wagner powder equipment must be electrically interlocked with the exhaust system of the powder coating booth In the event of faults or defects repair work is to be performed at the user s discretion 出现故障或者发生总问题时 应按照用户的判断 进行维修作业 A type certificate of approval must be kept at the site of the installation 用户必须在工作现场保存一份该类设备的测试合 格证 Repairs may not alter the safety measures installed against explosions 进行维修时不应使防爆保护措施发生变化 Specially trained personnel may only carry out repairs 维修工作只能由受过专业培训的人员实施 Repairs must never be performed in an explosion hazard area 切匆在存在爆炸隐患的区域进行维修作业 The work area must have an electrostatically conductive floor measured in accordance with EN 1081 工作区必须必须安装导电地板 符合 EN1081 标准 All conductive parts in the work area must be electrostatically grounded work area 1 m around every spray location or opening in the booth 工作区内的所有导电部件必须静电接地 工作区 每一喷涂位置或者喷房门周围 1 米 All persons inside the work area must wear electrostatically conductive footwear 工作区内的所有人员必须必须穿戴静电导电鞋 Gloves are not to be worn If gloves are used they must be made of conductive material 不要戴手套 如果要使用手套 必须必须使用由防静 电材料制成的手套 Safety regulations 安全规程 I I Is s ss s su u ue e ed d d J J Ja a an n nu u ua a ar r ry y y 2 2 20 0 00 0 05 5 50 0 02 2 26 6 65 5 58 8 86 6 60 0 0 Prima 60L 9 9 9 Wagner 粉末喷涂设备的电源线路必须必须与粉末喷房 的排气系统电源线路电气互锁 The user is obligated to regularly annually check the powder coating system in regard to its safety against explosions 用户有责任定期 每年 对粉末喷涂系统进行防 爆安全检查 Guideline 94 9 EG The device is suited for the applications it was designed for even in explosion hazard areas 94 9 EG 标准 标准 本设备适用于其设计用途 即使是 在爆炸危险区 Sources also refer to chapter 9 参阅章节 9 适用的安全适用的安全规规范及其制定者清范及其制定者清单单 General safety rules 一般安全规程一般安全规程 Wear suitable work clothing 穿穿上上合合适适的的工工作作服服 Use breathing protection for work which produces powder 从事从事产产生粉末的工作生粉末的工作时时使用呼吸使用呼吸护护具 具 Take environmental influences into account 考考虑环虑环境影响境影响 Protect the manual powder system against rain Do not operate the manual powder system in humid or wet environments Make sure to provide sufficient illumination Never use electrical tools near flammable liquids or gases 不要让手动粉末喷涂系统淋雨 不要在潮湿或者湿的工 作环境中使用手动喷涂系统 确保照明良好 不要在易 燃气体或液体附近使用电动工具具 Never use the cable for any purpose other than the one specified 不要将不要将电缆电缆用于非用于非设计设计用途 用途 Never carry the manual gun by the cable and never pull the plug out of the socket by the pulling on the cable Protect the cable against heat oil and sharp edges 不要用电缆拖喷枪 不要用电缆将插头从插座中拔出 电缆应避开热源 油及锋利的物体 Maintain the manual powder system with care 仔仔细维护细维护系系统统 Keep the manual powder system clean to ensure its safety and reliability Check the plug and the cable regularly and have the service workshop make repairs whenever damage is detected 保持系统清洁以保证其工作正常及安全 定期检查插头 及电缆线路并在它们损坏时请客户服务机构更换 Check the equipment for damages 检查设备是否受损 检查设备是否受损 Before operating the system check if slightly damaged parts still function correctly Check whether the moving parts operate properly whether they jam and whether parts are damaged 使用系统前 仔细检查轻微磨损的设备运行是否正常 检查活动部件工作是否 正常 看它们是否阻塞或者是否 受损 Damaged parts should be repaired or replaced by a Wagner customer service 受受损损的部件的部件应应由由 Wagner 客客户户服服务务机构机构进进行行维维修和替修和替换换 Warning 警告警告 For your own safety use only accessories and equipment listed in the operating manual The use of individual parts other than those recommended in the operating manual may create a hazard to personal safety 为为了您自身的安全 了您自身的安全 务请务请只使用本只使用本说说明明书书中列出的附件和中列出的附件和设备设备 使用本 使用本说说明明书书推荐范推荐范围围外外 的个的个别别部件可能造成威部件可能造成威胁胁人身安全的事故 人身安全的事故 Use only original Wagner replacement parts 只使用只使用 Wagner 公司原装零备件 公司原装零备件 Alteration or repair of Wagner original spare parts may cause fatal accidents or explosions in the coating system 对对 Wagner 公司原装零公司原装零备备件件进进行更改或行更改或维维修可能引起修可能引起喷喷涂系涂系统发统发生致命事故或爆炸 生致命事故或爆炸 Safety regulations 安全规程 1010100 0 02 2 26 6 65 5 58 8 86 6 60 0 0 Prima 60LI I Is s ss s su u ue e ed d d J J Ja a an n nu u ua a ar r ry y y 2 2 20 0 00 0 05 5 5 版版版本本本 2 2 20 0 00 0 05 5 5 年年年 1 1 1 月月月 Notice on harmless discharges 关于无害放电的说明关于无害放电的说明 喷嘴 电极 电辉放电 工件 When high voltage is activated a glimmer or Corona discharge takes place at the tip of the electrode that is only visible in a dark environment This event can be observed when the electrode approaches the workpiece 高压打开时 电极针尖处会产生只有在黑暗中 才看得见的电辉和电晕放电 当电极接近接地 工件时 可以观察到这种物理现象 This luminous discharge does not carry any ignition energy and does not influence the handling of the system When the electrode approaches the workpiece the control unit automatically reduces the high voltage to a harmless level or depending on the settings switches it off altogether 这种电辉放电不会产生任何点火能力 也不会 对设备的处理产生任何影响 当电极接近工件 时 控制装置会根据设置自动将电压降低到安 全水平或者关闭高电压 Touching plastic parts of the gun with a finger may cause harmless discharges by the gun s high voltage field so called brush discharges They do not carry any ignition energy 如果手指碰到喷枪喷枪的塑料部件 会发生无害的放电 即所谓的刷形放电 但这类放电不会造成 任何引燃能量 Safety regulations 安全规程 I I Is s ss s su u ue e ed d d J J Ja a an n nu u ua a ar r ry y y 2 2 20 0 00 0 05 5 50 0 02 2 26 6 65 5 58 8 86 6 60 0 0 Prima 60L 111111 1 1EU Declaration of conformity EU 合格性声明合格性声明 Wagner declares herewith that the devices described in this Operating Manual were designed and manufactured to conform with the relevant guidelines 98 37 EG 94 9 EG 73 23 EWG and 89 336 EWG Wagner 瓦格纳尔公司在此声明 此操作说明书内所述设备的设计及生产均按照 98 37 EG 94 9 EG 73 23 EWG 和 89 336 EWG标准 The following European standards were applied 适用于以下欧洲标准欧洲标准 EN 292 1 2EN 50281 1 1 2EN 61000 6 1 EN 61000 6 2EN 61000 6 3EN 60204 1 EN 50053 2EN 50050 The following German standards and or guidelines were applied 适用于以下德国德国标准和或指南 BGI 764 This product includes 产品包括 the EG Declaration of conformity no EG 合格证书 0265904 This can be ordered again if necessary from your WAGNER dealer by giving details of the product and serial number involved 必要时可向您的瓦格纳尔经销商再次订购本证书 订购时请提供相关产品的详情和序列号 Start up 启用 1212120 0 02 2 26 6 65 5 58 8 86 6 60 0 0 Prima 60LI I Is s ss s su u ue e ed d d J J Ja a an n nu u ua a ar r ry y y 2 2 20 0 00 0 05 5 5 版版版本本本 2 2 20 0 00 0 05 5 5 年年年 1 1 1 月月月 2 Start up 启用启用 2 1Assembling the mechanical components of the manual system 组装手动粉末喷涂系统的机械部件组装手动粉末喷涂系统的机械部件 Hint 提示提示 Before starting with the assembly and start up of the manual powder system check whether all components required for the assembly are available 在组装手动粉末喷涂系统及启动它之前 检查组装所需的所有部件是否齐备 Familiarize yourself with the operation of the control unit 使自己熟悉控制模块的操作 The assembly of the manual powder system is the same for the Corona spray gun and for the Tribo spray gun 电晕星喷枪及摩擦枪的手动粉末喷涂系统的组装方法是一样的 The connection set required for the assembly e g 5 1 can be found in the spare parts list Their codes e g A or B are in the connection diagram 零备件清单详细列出了组装所需的连接套件 如 5 1 其标识字母 如 A 或 B 可在连 接示意图中找到 Caution 当心当心 To safely operate the manual powder system a high quality of compressed supply air is required as described under Technical Data 为保证手动粉末喷涂系统的操作安全 需按章节为保证手动粉末喷涂系统的操作安全 需按章节 8 技术参数中的要求提供高质量的压缩技术参数中的要求提供高质量的压缩 空气 空气 Should your compressor station be unable to achieve the required compressed air quality then a maintenance unit filter water trap has to be installed How to proceed and the article numbers can be found in chapter 7 3 Maintenance unit of this Operating Manual 如果你采用的空气压缩站不能获得这种质量的压缩空气 则必须安装一台维护装置 滤油如果你采用的空气压缩站不能获得这种质量的压缩空气 则必须安装一台维护装置 滤油 器器 水分离机 相连 本操作说明书的章节水分离机 相连 本操作说明书的章节 7 3 Maintenance unit 中给出了操作步骤及中给出了操作步骤及 相关的部件号 相关的部件号 Avoid high room temperatures at all costs Quick to jellify powder must be stored in a cool place Flush the hoses daily with compressed air to prevent the powder from sintering 务必避免周围温度过高 在低温处存放容易胶凝的粉末 为防止粉末烧结 应每天用压缩 气对粉管进行吹洗 Start up 启用 I I Is s ss s su u ue e ed d d J J Ja a an n nu u ua a ar r ry y y 2 2 20 0 00 0 05 5 50 0 02 2 26 6 65 5 58 8 86 6 60 0 0 Prima 60L 131313 The control unit is separately packaged and must be screwed with the fixing screws X to the holes drilled in the frame Y 控制模块是单独包括的 必须用固定 螺丝 X 将它拧至小推车架 Y 上的孔中 Caution 当心当心 Any damage to the manual system that can be attributed to insufficient air quality must be rectified at the owner s expense 因空气因空气质质量不好而引起手量不好而引起手动喷动喷涂系涂系统统的一切的一切损损坏的修理坏的修理费费用由用用由用户负户负担担 Start up 启用 1414140 0 02 2 26 6 65 5 58 8 86 6 60 0 0 Prima 60LI I Is s ss s su u ue e ed d d J J Ja a an n nu u ua a ar r ry y y 2 2 20 0 00 0 05 5 5 版版版本本本 2 2 20 0 00 0 05 5 5 年年年 1 1 1 月月月 It is also possible to use a quick release or different type of connection at the compressed air inlet A of the control unit 也可以用快速连接装置或另一种类型的接头连接至控制模块上压缩气入口 A Unscrew the straight threaded fittings A1 from the bulkhead fastener A 从舱壁式紧固件 A 上将直螺纹连接件 A1 拧下 In the bulkhead fastener A there is a female thread G1 4 in which a quick release or any other suitable connection with a G1 4 outer thread can be fitted 舱壁式紧固件 A 内配有 G1 4 阴螺纹 在其 内可以连接具有 G1 4 外螺纹的快速连接装置 或其它类型的接头 Hint 提示提示 The quick release and or the other type of connection must be provided by the owner 快速连接装置或其它类型的接头须由所有者提供 Caution 当心当心 The G socket must remain closed in this manual system 在手动粉末喷涂系统中 G 插座必须必须封闭 Make sure the main switch 51 on the rear side of the unit is OFF before the connections as described in the following chapter are made 在按下面章节中的说明进行连接前 确保控制模块后面板上的电源开关 51 为 OFF 关 The compressed air outlet H is closed with a stopper Remove the stopper to enable actuating the fluidization 压缩气出口 H 用一个塞子密闭 必须取下这个塞子 以使流化装置能够启动 T