长安福特马自达中文版SREA_2006_04_10.doc

2006 年 4 月 全球供应商工程审批请求全球供应商工程审批请求 SREA 过程过程 2006 年 4 月 18 1 全球全球SREA过程过程 目录目录 I应用范围应用范围 页码页码 a SREA的定义的定义 2 b 什么时候需要什么时候需要SREA 2 c 受到影响的受到影响的区域区域地区地区和品和品 牌牌 2 II生产件生产件 a 供应商制造过程和场地供应商制造过程和场地 地点变更地点变更 i 变更类型变更类型 3 ii 工艺流程工艺流程 4 iii 责任责任 5 iv 审批审批 6 b 供应商发起的设计变更或要求发运不符零件供应商发起的设计变更或要求发运不符零件 产品产品的请求的请求 i 变更类型变更类型 7 ii 工艺流程工艺流程 8 iii 责任责任 9 III 服务专用零件服务专用零件 供应商供应商零件零件设计 制造过程和场地设计 制造过程和场地 地点变更地点变更 i 变更类型变更类型 10 ii 工艺流程工艺流程 11 iii 责任责任 12 iv 审批审批 13 IV 表格 模板和分供商递交表格 模板和分供商递交材料材料 a 表格表格S 1 SREA 编号申请编号申请 15 b SREA 表格表格 16 c 分供商分供商发起发起建议建议的变更的审批路径的变更的审批路径 18 2006 年 4 月 18 2 I 全球全球SREA过程过程 应用范围应用范围 a SREA的定义的定义 The SREA Supplier Request for Engineering Approval is an external supplier request to obtain Ford engineering plant and STA Supplier Technical Assistance approval for a plan to implement proposed external supplier initiated changes This meets the change notification requirements of PPAP Production Part Approval Process SREA 供应商工程审批请求 是一个要求获得福特工程 工厂和 STA 供应商技术支持 审批的外部供应商请求 以批准一个进行外部供应商发起的推荐变更的计划 这满足了PPAP 生产件审批过程 的变更通知要求 NOTE 1 SREA approval does not indicate an approval to ship production parts product PSW Part Submission Warrant approval per PPAP and any Ford specified functional trials are required prior to shipping production parts product 注释1 SREA审批并不意味着批准了发运生产件 产品 在发运生产件 产品之前 要求根据PPAP和任何福特特别的功能性试装来进行PSW 零件提交保证书 审批 NOTE 2 Changes that affect cost require a Ford print change and or a Ford part number suffix revision and must obtain Ford approval using WERS Worldwide Engineering Release System or equivalent An SREA is not to be used to approve such changes 注释2 涉及到成本的变更需要一份福 特的打印变更和 或一个福特件号后缀修改 并且必须使用WERS 全球工程发布系统 或等同方式来获得 福特的批准 不使用SREA来进行这类变更的审批 b When is an什么时候需要什么时候需要 SREA required When an external supplier needs to make a change to a production manufacturing process or site location after PPAP approval当一个外部供应商在PPAP审批之后需要对生产制造过程或场地 地点进行变更的时候 or when an external supplier needs to make any change to a service unique part product or process after PPAP approval 或者当一个外部供应商在PPAP审批之后要对一个服务专用零件 产 品或过程作任何变更的时候 Where a supplier does not have access to WERS or equivalent supplier initiated design changes are to be communicated to Ford Product Development Engineering and can be submitted to Ford on an SREA 在供应商没有权限进入WERS或等同系统的时候 可以将供应商发起的设计变更通知给福特产品 开发工程人员 并可用SREA来递交给福特 NOTE An SREA can also be used to communicate a request to ship non conforming production parts product where a supplier does not have access to WERS or equivalent 注释 在供应商没有权限进 入WERS或等同系统的时候 也可以使用SREA来传达要求发运不符生产件 产品的请求 c Regions and Brands Affected受到影响的地区和品牌受到影响的地区和品牌 The SREA is applicable to all global regions and brands of Ford Motor Company except Mazda SREA 适用福特汽车公司中全球中除马自达以外的所有地区和品牌 Note wherever Ford is used in this document it refers to Ford Motor Company 注意 在本文件中 无论何处出现了 福特 它都是指 福特汽车公司 2006 年 4 月 18 3 II Global 全球全球SREA Process 过程过程 Production Components生产件生产件 a SUPPLIER MANUFACTURING PROCESS AND SITE LOCATION CHANGE供应商制造过供应商制造过 程和场地程和场地 地点变更地点变更 i Types of Changes变更类型变更类型 MANUFACTURING PROCESS AND SITE LOCATION CHANGES制造过程和场地制造过程和场地 地点变更地点变更 Any supplier initiated changes to the original PPAP approved process affecting 供应商发起的任何对原 来已获得PPAP批准过程的变更 并影响到下列之一 Site location场所位置 Site construction affecting process or process flow影响到过程或工艺流程的场地施工 Part product Processing零件 产品处理 Equipment changes设备变更 Process flow工艺流程 Sub supplier changes affecting site location processing process flow or materials影响到场所位 置 处理 工艺流程或材料的分供商变更 Material changes within the existing design specification在现有设计规范内的材料变更 Material source changes材料来源变更 Contact the STA Engineer if the proposed process or site change is not listed above 如果上述清单 中没有建议的过程或场所变更 请联系STA工程师 Note 注意 Changes in manufacturing processes or sites locations proposed by sub suppliers require approval of the tier 1 分供商建议的对制造过程或场地 地点的变更需要得到1级供 应商的批准 Additionally Ford Directed sub suppliers are required to submit the SREA to Ford for approval 另外 要求福特指导的分供商向福特递交SREA以进行审批 See section IV c Approval path for sub supplier proposed change page 18 参见第IV 节的c 分供商建议变更的审批路径 第18页 2006 年 4 月 18 4 II Global 全球全球SREA Process过程过程 Production Components生产件生产件 a SUPPLIER MANUFACTURING PROCESS AND SITE LOCATION CHANGE供应商制造过供应商制造过 程和场地程和场地 地点变更地点变更 ii 工艺流程工艺流程Process Flow Further detail on these process steps is provided in the responsibilities on page 5 在第5页责任中提供了这些工艺步骤的更 深的细节内容 1 供应商申请 SREA 追踪编号 2 供应商完成 SREA 表格及支 持性材料 3 1 级供应商或 福特指导分供商的场 地 地点变更 M1 STA 审批 M2 产品开发工程审 批 M3 牵头产品开发工 厂常驻人员审批 及分发 4 在 SREA 审批上 会要求供应商完 成所需的 PPAP PSW 提交 S1 供应商完成重新 选点工作计划 变更 制造工艺 非福特指导分供 商的场地 地点 场地 地点变更 1 级供应商 福特指导的分供商 S2 供应商通过电子邮件 将完成的 SREA 表格 和适当的附件以及重 新选点工作计划发送 给福特采购员 和 1 级供应商 如果是一 个福特指导分供商场 地 地点的变更 S3 采购员通过福特重新 选点过程获得关于 1 级供应商或福特指导 分供商场地 地点的由 供应商发起的变更的 审批 S4 供应商从采购员 和 1 级供应商 若是一 个福特指导分供商的 变更 处收到场地 地 点变更审批 是 S 1 供 应 商 完 成 重 新 选 点 工 作 计 划 否 S 1 供 应 商 完 成 重 新 选 点 工 作 计 划 2006 年 4 月 18 5 M 2 Product Development Engineering Approval 4 Upon SREA Approval Supplier Completes required PPAP PSW Submission 1 Supplier requests SREA tracking number M 3 Lead Product Development Plant Resident Approval and Distribution S 2 Supplier sends by e mail the completed SREA form and appropriate attachments with the completed Resourcing Work Plan to the Ford buyer and to the tier 1 if a change of a Ford Directed sub supplier site location 3 Site Location change of the Tier 1 or Ford Directed sub supplier S 3 Buyer obtains approval for supplier initiated change of tier 1 or Ford Directed sub supplier site location through the Ford Resourcing process 2 Supplier Completes SREA Form and supporting material M 1 STA Approval Yes No S 4 Supplier receives site location change approval from the Ford buyer and from the tier 1 if a change of a Ford Directed sub supplier Change of Manufacturing Process non Ford Directed sub supplier site location S 1 Supplier completes the Resourcing Work Plan Site Location Change of Tier 1 supplier Ford Directed sub supplier 2006 年 4 月 18 6 II Global 全球全球 SREA Process 过程过程 Production Components生产件生产件 a SUPPLIER MANUFACTURING PROCESS AND SITE LOCATION CHANGE供应商制造过供应商制造过 程和场地程和场地 地点变更地点变更 iii Responsibilities 责任责任 These responsibilities supplement the process flow on page 4 这些责任是对第4 页的工艺流程的补充 1 To request an SREA tracking number 要求获得SREA追踪编号 Supplier completes form供应商完成表格 S 1 on page 15在第15页 Request for SREA Number SREA编号 申请 Supplier sends form供应商发送表格 S 1 to 至SREALOG by e mail通过电子邮件 2 Supplier completes the供应商完成 SREA form 表格 第16页的Form 表格1638 on page 16 3 Is this a site location change of the tier 1 or Ford Directed sub tier 这是否是一个1级供应商或福特指导的分供商的场 地 地点变更 Yes 是 Supplier proceeds with steps S1 S2 S3 S4 and 4 below 供应商进行下面的S1 S2 S3 S4和4 No 否 Supplier submits the completed SREA form by e mail to the STA Engineer and follows steps M1 M2 M3 and step 4 below 供应商通过电子邮件提交完成的SREA表格给STA工程师并进行下面的M1 M2 M3和第4步 Tier 1 or Ford Directed sub supplier site location change1 级供应商或福特指导的分供商的场地级供应商或福特指导的分供商的场地 地地 点变更点变更 S1 S2 S3 and 和S4 The supplier completes the Resourcing Work Plan 供应商完成重新选点工作计划 template available from the Ford buyer 福特采购员处有模板可用 The supplier submits the Resourcing Work Plan with the completed SREA form and appropriate attachments to the Ford buyer by e mail Also submit to the tier 1 if it is a change of a Ford Directed sub supplier site location 供应商向福特采购员提交重新选点工作计划及完成的SREA表格和适当的附件 通过电 子邮件 如果这是一个福特指导分供商场地 地点的变更 也提交给1级 供应商 The Ford buyer then follows Purchasing Resourcing procedure PP 2 1 3 to obtain approvals 后福特采购 员根据采购重新选点程序 PP2 1 3来获得批准 If approved by Ford and by the tier 1 if it is a change of a Ford Directed sub supplier site location the supplier follows the agreed Resourcing Work Plan and submits PPAP 如果得到福特批准 以及1级供应商 的批准 如果这是一个福特指导分供商的场地 地点变更 则供应商遵循同意的重新选点工作计划并提交 PPAP If rejected the buyer returns the SREA to the supplier by e mail with an explanation 如果被拒绝 则采购 员将SREA返回给供应商 通过电子邮件 并附有解释 Manufacturing process change or a non Ford Directed sub supplier site location change 制造过程变更或制造过程变更或 非福特指导分供商场地非福特指导分供商场地 地点变更地点变更 M1 STA reviews the proposed change using the Q1 manufacturing site assessment or other appropriate tools methods to assess the supplier s ability to manage the change STA使用Q1制造场地评估或其他适当的工具 方法来对建议的变 更进行评估 以判定供应商管理变更的能力 If STA approves the SREA see the required approvals and instructions on page 6 STA forwards the approved SREA by e mail to the Product Development Engineer with a copy to the supplier 如果STA批准了SREA 参见第6 页的所需审批和指示 则STA将批准的SREA转寄 通过电子邮件 给产品开发工程师 并给供应商一份副本 If STA rejects the SREA STA returns the form to the supplier by e mail with an explanation of rejection 如果STA拒 绝了SREA 则STA将表格返回 通过电子邮件 给供应商 并附有拒绝说明 M2 Ford Product Development Engineering reviews the proposed testing DV Design Verification and or PV Production Validation to validate that the proposed change does not impact the part product compliance to specification FAP03 149 Ford internal link defines appropriate DV and PV testing福特产品开发工程人员评估建议 的测试 DV 设计验证和 或PV 生产验证 以验证建议的变更没有影响到零件 产品对规范的符合性 FAP03 149 福 特内部链接 详细说明了适当的DV和PV测试 Ford Product Development Engineering recommends any appropriate functional trials to the Lead Product 2006 年 4 月 18 7 Development Plant Resident 福特产品开发工程人员向牵头 产品开发工厂常驻人员推荐任何适当的功能性试装 If the Product Development Engineering Manager approves the SREA see the required approvals and instructions on page 6 the Manager forwards by e mail the approved SREA to the Lead Product Development Plant Resident with a copy to the supplier 如果产品开发工程经理批准了SREA 参见第6页的所需审批和指示 则经理要将批准的 SREA转寄 通过电子邮件 给牵头 产品开发工厂常驻人员 并给供应商一份副本 If Product Development Engineering Manager rejects the SREA the Manager returns it to the supplier by e mail with an explanation of the rejection 如果产品开发工程经理拒绝了SREA 则经理应将其返回给供应商 通过电子邮件 并附有拒绝说明 M3 The Lead Product Development Plant Resident reviews the SREA and supporting documents for impact of the change on vehicle function and on Ford plant processes at Vehicle Operations or Powertrain facilities 牵头 产品开 发工厂常驻人员评估SREA及支持性文件以确定变更对整车功能和福特工厂过程的影响 在整车操作或动力传动系统设 施处 The Lead Product Development Plant Resident then confirms or revises the Product Development Engineering Functional Trial requirements based on input from the Plant Residents at all affected plants 然后牵头 产品开发工厂常 驻人员根据所有受到影响工厂的常驻人员的输入来确认或修改产品开发工程功能试装要求 If the Lead Product Development Plant Resident approves the change proposal see the required approvals and instructions on page 6 the plant Resident informs the other affected Ford plants of the change and the Functional Trial requirements and then forwards the approved SREA to the supplier and to SREALOG by e mail 如果牵头 产品开发工厂常驻人员批准了变更议案 参见第6页所需审批和指示 则工厂常驻人员要将变更和功能试 装要求告知其他受影响的福特工厂 并且然后将批准的SREA转寄给供应商和tSREALOG 通过电子邮件 The supplier includes the approved SREA in the PPAP submission package and retains per PPAP requirements 供 应商将经批准的SREA放在PPAP提交包中 并根据PPAP的要求进行保留 If the Lead Product Development Plant Resident rejects the SREA the Lead Product Development Plant Resident returns the SREA to the supplier by e mail with an explanation of the rejection 若牵头 产品开发工厂常驻人员拒绝了 SREA 则他 她应将SREA返还给供应商 通过电子邮件 并附有拒绝说明 4 Supplier Completes required PPAP PSW Submission and obtains PPAP approval商完成所需PPAP PSW 提交 并获得PPAP审批 Note Ford approvals are to be completed within 10 business days of supplier submission of the production part product SREA For a single vehicle line built at more than one plant the Lead Product Development Plant Resident represents the plant which is the first to implement determined by Product Development Engineering For multiple vehicle lines the lead plant is the first plant to implement or is the plant with the highest part product usage determined by Product Development Engineering Where the change affects plants in more than one geographic region Lead Product Development Plant Resident approval is required in each region 注释 在供应商提交了生产件 产品SREA后的10个工作日之内应完成福特审批 对于在超过一个工厂建造的一条单个整车生产线 牵头产品开发工厂常驻人员表示第一个执行的工厂 由产品开发工程人员 决定 对于多条整车生产线 牵头工厂是第一个执行的工厂 或者是零件 产品使用最多的工厂 由产品开发工程人员决定 当变更影响到多于一个地理区域的时候 要求在每个区域进行牵头产品开发工厂常驻人员审批 2006 年 4 月 18 8 II Global 全球全球SREA过程过程 Process Production Components生产件生产件 a SUPPLIER MANUFACTURING PROCESS AND SITE LOCATION CHANGE供应商制造过供应商制造过 程和场地程和场地 地点变更地点变更 iv Approvals审批审批 Inverted delta倒三角倒三角 parts零件或来自非零件或来自非Q1供应商场地的零件供应商场地的零件 or parts from Non Q1 supplier sites Parts to Powertrain plants到动力传动系统工到动力传动系统工 厂的零件厂的零件 Parts to Vehicle Operations plants到整车操作工厂到整车操作工厂 的零件的零件 STA Approvals审批 STA Site Manager现场经理现场经理 当热出处理工艺受到变更的影响的时候 需要得到Heat Treat Process Specialist热处理工艺专家热处理工艺专家 的approval 审批 可以在STA网页上确定热处理专家 is required where a heat treat process is affected by the change Heat Treat Specialists are identified on the STA web page Volvo 沃尔沃 沃尔沃 included in the包含在 PSS approval审批中 see below 参见下面 Product Development Engineering Approvals产品开发工程审批 Component Supervisor零件主管零件主管 for all regions 所有地区 except 除了 FAPA 福特亚太及非洲 福特亚太及非洲 LVEA RCE Component or Systems Supervisor零件或系统主管 Jaguar and Land Rover 捷豹和路虎 捷豹和路虎 Senior Design Manager高级设计经理 Volvo 沃尔沃 沃尔沃 Product System Structure PSS Manager产品 系统及结构 PSS 经理 Design and Release Manager设计及发布经理设计及发布经理 for all regions 所有地区 except 除了 FAPA 福特亚太及非洲 福特亚太及非洲 Regional Engineering Manager地区工 程经理 Jaguar and Land Rover 捷豹及路虎 捷豹及路虎 Design and Release Senior Manager设计及发布高级经理 Volvo 沃尔沃 沃尔沃 Product System Structure PSS Manager产 品 系统及结构 PSS 经理 Product Engineering System Supervisor产品工产品工 程系统主管程系统主管 for all regions 所有地区 except 除了 FAPA 福特亚太及非洲 福特亚太及非洲 不需要not required Jaguar and Land Rover 捷豹及路虎 捷豹及路虎 Programme Manager项目经理 Volvo 沃尔沃 沃尔沃 not applicable不适用 Chief Functional Engineer功能总工程师功能总工程师 for all regions 所有地区 except 除了 FAPA 福特亚太及非洲 福特亚太及非洲 CPE Chief Program Engineer项目总 工 Volvo 沃尔沃 沃尔沃 not applicable不适用 当发生材料变更的时候需要Materials Engineering材料工程材料工程 approval is required where a material is being changed 审 批 Volvo 沃尔沃 沃尔沃 included in the包含在 PSS approval审批之中 Product Development Plant Resident Approvals产品开发工厂常驻人员审批 Resident Engineer常驻工程师常驻工程师 for all regions 所 有地区 except 除了 FAPA 福特亚太及非洲 福特亚太及非洲 Lead 牵头LVT Manager经理 Volvo 沃尔沃 沃尔沃 not applicable不适用 Lead 牵头牵头PVT Manager 经理经理 所有地区 for all regions except 除了 FAPA 福特亚太及非洲 福特亚太及非洲 Lead 牵头 LVT Manager经理 Volvo 沃尔沃 沃尔沃 not applicable不适用 Non inverted delta parts from Q1 supplier sites来自来自Q1供应商场地的非倒三角零件供应商场地的非倒三角零件 Parts to Powertrain plants到动力传动系统工到动力传动系统工 厂的零件厂的零件 Parts to Vehicle Operations plants到整车操作工厂到整车操作工厂 的零件的零件 STA Approvals审批 STA Site Engineer现场工程师现场工程师 当热出处理工艺受到变更的影响的时候 需要得到热处理工艺专家热处理工艺专家 的审批 可以在STA网页上确定热处理专家 沃尔沃 沃尔沃 包含在 PSS审批中 参见下面 Heat Treat Process Specialist approval is required where a heat treat process is affected by the change Heat Treat Specialists are identified on the STA web page Volvo included in the PSS approval see below 2006 年 4 月 18 9 Product Development Engineering Approvals产品开发工程审批 零件主管零件主管 所有地区 除了 福特亚太及非洲 福特亚太及非洲 LVEA RCE 零件或系统主管 捷豹和路虎 捷豹和路虎 高级设计经理 沃尔沃 沃尔沃 产品 系统及结构 PSS 经理Component Supervisor for all regions except FAPA LVEA RCE Component or Systems Supervisor Jaguar and Land Rover Senior Design Manager Volvo Product System Structure PSS Manager 设计及发布经理设计及发布经理 所有地区 除了 福特亚太及非洲 福特亚太及非洲 地区工程经理 捷豹及路虎 捷豹及路虎 设计及发布高级经理 沃尔沃 沃尔沃 产品 系统及结构 PSS 经理Design and Release Manager for all regions except FAPA Regional Engineering Manager Jaguar and Land Rover Design and Release Senior Manager Volvo Product System Structure PSS Manager 产品工程系统主管产品工程系统主管 所有地区 除了 福特亚太及非洲 福特亚太及非洲 不需要 捷豹及路虎 捷豹及路虎 项目经理 沃尔沃 沃尔沃 不适用Product Engineering System Supervisor for all regions except FAPA not required Jaguar and Land Rover Programme Manager Volvo not applicable None无 当发生材料变更的时候需要材料工程材料工程 审批 沃尔沃 沃尔沃 包含在 PSS 审批之中 Materials Engineering approval is required where a material is being changed Volvo included in the PSS approval Product Development Plant Resident Approvals产品开发工厂常驻人员审批 常驻工程师常驻工程师 所有地区 除了 福特亚太及非洲 福特亚太及非洲 牵头LVT经理 沃尔沃 沃尔沃 不适用 Resident Engineer for all regions except FAPA Lead LVT Manager Volvo not applicable 牵头牵头PVT 经理经理 所有地区 除了 福特亚太及非洲 福特亚太及非洲 牵头 LVT经理 沃尔沃 沃尔沃 不适用Lead PVT Manager for all regions except FAPA Lead LVT Manager Volvo not applicable Electronic approval by e mail is required unless an automated SREA approval system is used 需要通过电子邮件进行电子批准 除 非使用了自动SREA审批系统 Process for electronic approval by e mail 通过电子邮件进行电子审批的过程 Approver types s typed name in the signature box on the SREA form 审批人在SREA表格上的签名框中键入 s 键入的 名称 Approver forwards the approved SREA form and attachments to the next approver with a copy to the supplier The e mail note is to include I approve or equivalent e g using voting buttons 审批人将批准的SREA表格及附件转寄给下一位审批人 并将副本发给供应商 电子邮件注释中要包括 我批准 或等同的内容 例如用投票按钮 Note FAPA is Ford Asia Pacific and Africa LVEA is Lead Vehicle Engineering Activity and RCE is Regional Core Engineering 注释 FAPA是福 特亚太及非洲 LVEA是牵头整车工程部门 RCE是地区核心工程 2006 年 4 月 18 10 II Global 全球全球SREA Process 过程过程 Production Components生产件生产件 b 供应商发起的设计变更或要求发运不符零件供应商发起的设计变更或要求发运不符零件 产品的请求产品的请求 SUPPLIER INITIATED DESIGN CHANGE OR REQUEST TO SHIP NON CONFORMING PARTS PRODUCT Where a supplier does not have access to WERS or equivalent the SREA can be used to submit 在供应商没有全县进入WERS或等同系统的时候 可以使用SREA来提交 Supplier initiated design changes供应商发起的设计变更 Requests to ship non conforming production parts product要求发运不符生产件 产品的请求 i Types of Changes变更类型变更类型 DESIGN CHANGES设计变更设计变更 Any supplier initiated change affecting 供应商发起的任何影响到下列内容的变更 Part product specifications 零件 产品规范 Part product cost 零件 产品成本 Appearance quality or performance of end item characteristics 成品特性的外观 质量或性能 Compliance with government regulations 与政府法规的符合性 Design office responsibility of another Product Engineering Office PEO 另一个产品工程办公室 PEO 的设计办公室责任 Function fit or appearance of component subsystem system within a total vehicle system 在一 个整车系统整体内零件 子系统 系统的功能 配合或外观 Interchangeability of end items 成品的可交换性 Serviceability of the part product 零件 产品的有用性 Subsystem Design Specifications Worldwide Standards and Specifications 子系统设计规范 全球标准和规范 Vehicle Assembly Plant operations 整车装配工厂操作 Warranty and reliability三包及可靠性 Contact the Design and Release Engineer if the proposed design change is not listed above 如果上 述清单中没有建议的变更 则联系设计及发布工程师 REQUEST TO SHIP NON CONFORMING PARTS PRODUCT要求发运不符零件要求发运不符零件 产品的请求产品的请求 Request for temporary approval to ship parts product not meeting specifications 要求获得发