哈沃包装机技术说明(2).doc

I. Technical Conditions技术条款product:物料Ordinary Cement水泥bulk density:物料容重：0.9 1.1 kg/dm (fluidized)0.9 1.1 kg/dm（流性）fineness:粒度：max. 4200 cm/g (Blaine)最大布氏粒度4200 cm/gtemperature:物料温度：80 C max.最高温度80 Cmoisture:物料湿度：0.5% H2O max.最大含水率0,5%voltage:电压400 V, +/- 5%frequency:频率：50 cps, +/- 2%system configuration:系统设置：TNcontrol voltage:控制电压：220 VACcontrol voltage:控制电压：24 V DCinsulation class:绝缘等级：Ftype of protection:保护等级：IP54installation above main sea level:安装海拔： 1000mRequired ambient temperature:设备工作环境温度：max. +45 Cmin. +5 Cmachine type:设备形式：HAVER-ROTO-Packer Type 8 RSCHAVER回转包装机，型号：8 RSCnet machine output:设备产能Each max. 2,400 bags/h each 50 kg50千克包装袋，单台最大产量2,400袋/小时bag weights包装袋规格：50 kgkind of bag:包装袋形式Sewn Woven PP valve bags.At least 100 sample bags are needed for the test before it is confirmed that the bag is suitable for the automatic bag placer.缝线编制阀口袋至少需要100条样袋来测试包装袋是否适合用于自动插袋机。Sample bag(s):样袋To be provided.有待提供empty bag dimensions:包装袋尺寸：still have to be indicated有待说明width of bag valve:阀口尺寸still have to be indicated有待说明height of filling tube:灌包咀高度：1,200 mmweight accuracy+-150g deviation as average of 10consecutive bags per spout,with sufficient bag size,continuous packing operation and relativelyconstant bulk density process包装精度：如果所用包装袋尺寸合适，包装进程无间断并且物料容重恒定，同一灌包咀连续包装10袋的平均误差为正负150克。total compressed-air required:Detailed by the consumption listwith a gauge pressure of 6 barquality as per ISO 8573.1particle size: 5myconcentration: 5mg/m3pressure dew point: + 2 C minimum- 20 C maximumresidual oil quantity:25mg/m maximum压缩空气需求量：详见能耗表压力6巴，质量标准ISO8573.1杂质粒径：5微米杂质密度：5毫克/立方米空气露点：+ 2 C时最小 -20 C时最大残留油量：最大密度25mg/m total dedusting air required: 总收尘空气需求量：Detailed by the consumption list详见能耗表air volumes and pressure at:1 bar 20 C空气量及压力pressure data refer to differential pressures压力1巴，温度20 C时的压力数据根据不同的压力而定coating:涂漆：colour RAL 7035 (light grey)欧洲色标标号7035（浅灰色）acc. to HTT-Standard paintingII. Technical Specification技术参数PACKING PLANT包装车间01.001Silo cut-off gate手动闸板阀technical data技术参数：inlet/outlet section进出口尺寸: 400x400 mmconstruction height整体高度: 100 mmmade of steel plate, with spindle, hand wheel and seals 钢制，螺旋调节杆和旋转手柄并配有密封01.011Cement feeding system to the ROTO Packer包装机进料装置technical data技术参数：each consisting of每套包括：1 inlet box,1个进料箱made of steel plate construction, with inlet flange and outlet spouts, with aerated bottom 采用钢板制作，进出料口法兰，充气口。with special synthetic fabric, for inlet-box-aeration 特殊混合纤维用于进料箱充气层nec. air supply piping, 必要的气管including formed pieces, fittings, sealings and accessories 包括各种预制成型件，密封件及其他附件等incl. 4 Plymesh-aeration pads for the silo consisting of: each plate 100 x 200 mm, for installation inside the storage silo, with connection R 1/2, with 2/2 way valve and connection pipings 包括4个网状透气垫，每个垫子100X200毫米见方，安装在储料仓中，配有4分管管接头、阀门和连接管。1 flow-control gate,1个流量控制阀pneumatically operated for open, closed, one intermediate position and dust-tight sealing, closing in case of power failure, made of casted steel, with pneumatic piston with solenoid valve, safety coupling for hand operation, switch box with limit switches气动控制，有开、闭、中间位，带有密闭防尘密封，铸钢制成，由带电磁阀的气缸控制，断电自动关闭，带有手动操作的安全离合器，配有带限位开关的控制盒。1 transfer chute,1个下料溜子made of steel plate construction, incl. fastening material, sealings and accessories钢板制成，螺栓紧固，带有密封件和附件HAVER-ROTO-PACKERHAVER回转包装机02.001HAVER ROTO-PACKER Type 8RSCHAVER回转包装机 8RSC型technical data技术参数：no. of operators操作工人数: 1direction of rotation旋向: clockwise顺时针rotation drive回转驱动: 1.50 kWimpeller drive叶轮驱动: 4 kWtotal power installed总装机功率: 33.5 kWtotal power consumption总消耗功率: 15.00 kWcompressed air quantity压缩空气耗量: 36 m/hPressure压力: 6.0 bardedusting air quantity除尘风量: 8,500 m/hHAVER ROTO-PACKER according to the vertical impeller filling system, for bagging into self-closing valve type bags and simultaneous weighing 采用立式叶轮灌装喂料系统，用于自封口阀口袋，即时称重each consisting of每台包括：central bearing, maintenance free 中央轴承，免维护running in an oil bath, power supply over slip ring power feed in the top, compressed-air supply over turning nockle connection also in the top of the packer 油浴，动力由顶部滑环体接入，缩空气通过包装机顶部的万向接头进入包装机compressed-air maintenance device 压缩空气维护装置with pressure control valve, manometer, oil and water separator, with automatic outflow and closing valve 包括压力控制阀、压力计、油水分离器、溢流阀和截止阀rotation drive回转驱动Gear motor with frequency converter 由变频调速电机驱动rotating packing hopper made of steel plate, with labyrinth seal, inlet chute, outlet spout for each filling station, scale brackets, level control switch for control of product feed 钢制，迷宫式密封，进料溜槽，针对每个灌包咀的卸料口，刻度架，料位开关each individual filling station consisting of: 每个独立喂料装置包括：vertical filling impeller立式喂料叶轮with the impeller blade wheel with strong bearing, driving motor for start-stop operation, installed outside of the dust area, V-belt drive with protection hood, lateral maintenance cover, aeration control depending on filling speed 给料叶片配有坚固的轴承，电机装在料粉区域之外，由V型皮带驱动，带皮带护罩，侧面有外壳，根据充料速度进行充气控制the slide gate valves for filling shutoff 滑板式流量控制阀in the filling channel, actuated by a pneumatic three- position air cylinder for full and fine flow with manual adjustment of the fine flow opening直接作用在喂料管上，由一个三限位的汽缸控制，实现全开和微流的控制效果，可以手动调节微流的流量。the aeration nozzle 充气环隙in the filling channel, to minimize wall friction between the filling tube and product for continuous product flow, controlled by the electronic weigher受控于电子称重系统，连接在喂料管上，用于减小物料和灌包咀间的摩擦。the filling tubes 灌包咀with pneumatically actuated bag holder配有气动压袋装置bag chair 袋座with tilting saddle and air cylinder for automatic discharge of the filled bags, being placed parallel by means of leaf springs and connected to the load cell arranged above, manually height-adjustable 带有底座和气缸，用于灌装结束后的自动卸包通过板簧与上方称重传感器连接，可手动调节高度the filling spout control and electronic weighing system MEC 4 喂料控制器和电子称重系统MEC 4 each filling station consisting of:每个喂料单元包括：* load cell with 200 kg rated load 额定承重200千克的承重传感器* 2 spouts in 1 control cabinet 1个控制柜控制2个嘴 with the following integrated switchgear:集成以下装置：- motor protecting switch and contactor for control of the impeller drive, 电机保护开关和用于控制叶轮驱动的接触器- power supply unit for generation of 24 V control voltage 24V控制电压的电源发生器- solenoid valves for the control of the air cylinders 用于控制气缸的电磁阀- HAVER microprocessor weighing control MEC 4, degree of protection: IP65 HAVER微处理称重控制器MEC 4 防护等级IP65- memory for 250 different types of product 对250种不同种物料的记忆功能02.011Supporting frame for the ROTO-PACKER回转包装机的支撑框架workshop drawing提供制作图sectional steel construction in welded or bolted design acc. to dimension or lay-out drawing, for support onto a supporting structure or floor/ 通过焊接或螺栓连接的组合式钢结构设计，将包装机固定在支撑结构或地面或用户提供的钢平台上02.021Set of guard plates保护屏风workshop drawing提供制作图with supporting tubes for encasing the packer in the lower area.在包装机周围形成围栏02.031Emergency-off pull cord switches紧急拉绳开关CS客户提供for the guard plates, incl. door safety switch布置在保护屏风上，包括入口安全开关02.041AUTOMATIC VALVE BAG PLACER TYPE RADIMAT 自动插袋机型号:RADIMAT- bundle system -technical data技术参数machine output: acc. to ROTO-PACKER. capacity产能：参照回转包装机产量valve size: 90-140 mm/one fixed size阀口尺寸：90-140mm范围内某一确定尺寸center distance empty bag magazine: 3m空袋盘中心距离: 3mcompressed air quantity: 20 m/h压缩空气用量drive empty bag magazine: 0.25 kW空袋盘驱动功率servo motor acceleration system: 2.50 kW加速电机系统功率total power installed: 2.75 kW总装机功率for glued paper bags, fed in bundles from theemptybag magazine (an alternative Radimat for stitched woven PP bags is also possible) 用于糊底阀口纸袋，分叠放置于空袋盘中（或者PP缝线编织袋，使用另外一种插袋机）。PP缝线编织袋需200个样袋来设定RADIMAT自动插袋机Each consisting of每台包含: the empty bag magazine, approx. 3 m center distance, with 26 empty bag cells to feed, one cell for approx. 12-17 bags, depending on the number of plies, with gear motor 空袋盘，中心距约为3m，带有26个空袋槽，每个槽的容量约为12-17个空袋，取决于袋子的层数。配有减速电机。the bundle feeding by means of transport belts, with gear motor, the aligning device for positioning the bag bundle, the suction rail and the fixing tube for opening the bag valve 袋槽由减速电机驱动的输送皮带传送，校准装置给袋槽定位，吸盘轨道和固定管用来打开袋子的阀口。the bag placing unit, with the acceleration system by means of servomotor, the slewable rollers for clamping the opened valve bag, the adjustable guiding plates 插袋装置配有用伺服电机驱动的加速装置，以滚轮夹住打开阀口的袋子，外部有可调整的防护栏。the integrated control cabinet with main switch, control voltage transformer and all thenecessary switchgear, a touch panel TP 57 is installed inthe cabinetdoor集成的控制箱，带有主开关及必要的接电装置，控制电变压器，控制箱的门上装有TP57型触摸屏。02.051Turn table转向桌02.061PROTECTION COVERING FOR RADIMAT自动插袋机防护罩workshop drawing提供制作图03.001Spillage collecting equipment集灰斗workshop drawing提供制作图consisting of包括：the fastening frame below the packer, made of profile steel construction, provided for being set in the steel or concrete floor, with grates固定支架，布置在包装机的底部，由型钢制成，固定在混凝土或者钢结构的基础上，上表面为格栅结构。the centre funnel made of steel plate construction, with pendulum flap and dedusting spout for the packer 中央集灰斗，钢制，下部连接重锤翻板阀和收尘口。the spillage collecting pan, made of steel plate construction, with maintenance opening scrapers, rotating with the packer, 2 transfer chutes溢料收集盘，钢制，和包装机同步回转，带有两个下料溜槽the spillage funnel below the discharge belt, including fastening frame with grates and chute 集灰斗，安装在接包皮带输送机下方，包括固定框架，上方为格栅结构。03.011Screw conveyor回料螺旋customers supply客户提供DISCHARGE LINE卸包输送线04.001Bag discharge belt conveyor接包皮带输送机technical data技术参数center distance中心距: 1,300 mmbelt width皮带宽度: 650 mmDrive驱动: 1.10 kWconveying speed输送速度: 0.77 m/srequired dedusting air quantity收尘空气需求量: 1,500 m/hconsisting of包括：the belt-supporting structure with adjustment of inclination, the driving station, with drive bracket, the belt tensioning station, the idlers, the rubber belt and support接包机构，接包角度调节装置，驱动装置，驱动支架，张紧装置，托辊、胶带、支架和电机the dedusting hood with integrated bag guide plate, adjustable, dedusting spout 200 mm dia.集尘罩，接包导向板，收尘口直径200毫米the helical worm gear motor - shaft mounted 斜齿面减速电机-轴装-04.011Bag directing belt conveyorwith integrated bag cleaning device清包机及顺包机technical data技术参数center distance中心距: 1,600 mmbelt width皮带宽度: 650 mmconveying speed输送速度: 0.78 m/sconstruction height整机高度: 720 mmdrive驱动: 1.10 kWdedusting air收尘空气需求量: 2,600 m/hdrive - bag dedusting device清包风机驱动: 7.50 kWconsisting of: 包括The bag directing belt made of steel plate construction, driving station, with drive bracket, belt tension station, idlers, plastic belt, lateral guide plates, manually adjustable, arranged on both sides, supports, made of profile steel construction顺包机，钢板结构制成，带驱动装置，驱动支架，托辊，拉紧装置，闭环皮带，可手动调节的侧向导板，型钢制成的支架the helical worm gear motor - shaft mounted 斜齿面减速电机-轴装- the bag dedusting device清包装置for allround dedusting, arranged between directing belt and acceleration conveyor 全方位除尘，安装在顺包皮带输送机和加速皮带输送机之间consisting of包括：annular piping for all around air volume环节管air blower, incl. suction filter with connecting tube to the annular piping 鼓风机，包括进气口过滤器和连接管slit rubber apron on the inlet and outlet进出口的橡胶帘dedusting hood with inspection flaps 带有检查口的集尘罩piping to the air blower和鼓风机之间的连接管05.001Check weigher校正称technical data技术参数：conveying direction输送方向: acc. to projectweigher length称量长度: 1,100 mmbelt width皮带宽度: 700 mmconveying speed输送速度: acc. to projectconstruction height支架高度: 720 mmbelt drive皮带驱动: 0.75 kWInstructions for installation: 安装说明：- The speed of the upstream and downstream transport- belts is to be adapted to the speed of the weigher 供袋和接袋的两端的输送机的带速要和校正秤的带速向配- The weigher has to be mounted on a ground which is vibration-free and torsion-free. If required the customer has to provide an additional separate supporting structure in order to achieve the requirements for an optimum operation. 校正秤不能承受外来振动和扭矩。如果有必要，用户需要额外提供校正秤专用的支撑结构- Vibrations below 15 Hz. lead to measuring inaccuracy. 低于15赫兹的震动会导致称量精度下降- The weigher has to be protected against wind influence. 要确保校正秤不受风力干扰06.001Bag rejecting devicefor removal of broken bags, underand over weight bags and their discharge丢包装置，用于剔除破袋和重量超差的袋子并卸包至破包机technical data技术参数:belt width皮带宽度: 600 mmbelt drive皮带驱动: 1.10 kWlifting drive提升驱动: 3.00 kWdedusting air quantity收尘气体: 500 m/hthe liftable and lowerable belt conveyor, with driving and return pulley, idlers, belt-supporting structure made of steel plate construction, with central drag bearing and front frame, plastic belt, with gear motor and time belt drive with guard hood, the lifting device with crank mechanism and light barrier 可升降的皮带输送机，包括驱动滚筒和尾轮，托辊，钢支架，头部框架，塑胶皮带，减速电机驱动，带护罩，提升装置带曲柄机构和光垒the dedusting hood (bag rejecting device), made of steel plate construction, with dedusting spout and inspection flap, withslit rubber apron at the inlet and outlet 除尘罩（抛袋装置），钢支架，除尘口和检查盖板，在入口和出口处有橡胶裙板06.011Intermediate funnels中间溜槽workshop drawing提供制作图installed between rejecting device and bag destroyer device, incl. dedusting spout 安装在抛袋装置和破包机之间，包括除尘口07.001Bag destroyer device for rejected bagsand separation of paper from material破包机，用于分离被剔除的袋子和物料technical data技术参数:drive rotary cutter回转切割器驱动: 4.00 kWdedusting air quantity除尘风量: 3,000 m/hdrive screen drum筛式滚筒: 1.10 kWconsisting of 包括：the bag destroyer with the round cutters placed on the rotating cutter block, with flexible coupling and threephase motor 破包机，带有装在回转基座上的圆形刀片，带柔性联轴节和三相电机1 driving motor for the rotary cutter 1台用于切割器的电机the rotary screen drum, with 6 inclination, open on both sides of the drum, with outer rollers at the inlet side, in ball bearings at the outlet side, driven by a gear motor with flexible coupling 回转筛式滚筒，有6的斜度，两端开放，在入口处有外置托辊，在出口段有滚珠轴承，由通过弹性联轴节连接的减速电机驱动the steel plate housing, with d