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SYNGAS PROJECT SAFETY ANALYSISSYNGAS 项目安全分析Date: 21st September 2004日期:2004年9月21日Supervisor : Arthur Jones监理:Reviewed by: Arthur Jones审核:Revision No:2修订版:第二次By: Tony Rose HSE Manager修订:托里.罗斯,HSE 经理Signature :签字:Risk rating :风险评估:Authorised by: Guy Di Maggio批准:Task Location and Details: Heavy Lift Reformer Stack (Reformer Area)详细检查地点:TSA Team检查小组Personal Equipment Requirements个人劳保装备要求 Plant Equipment and Tools厂内设备和工具Isolations, Permits, Barricading and signs requirements对于绝缘措施、许可证、防护和警示标志的要求。Name : Tony Rose Full PPE boots, hard hat, glasses全套的劳保用品:劳保鞋、安全帽以及防护眼镜Check Crane and driver is certified, with correct lifting slings 检查起重设备的合格证和操作人员的操作证,及吊具是否状态良好。Crane,(green lift checklist) JSA, Method Statement, Barriers & warning signs吊车,工作风险分析(列出绿色电梯名单),操作方法,防护,和警示标识。Name : Malaifull body harness with 2 lanyards per harness (as required) if above 1.8m高度超过1.8米 ,要求佩戴5点式安全带Tag lines attached to control liftPermit to work attachedBasic Task Steps基本操作步骤Potential Hazards潜在危险Safe Work Practices安全操作Collect Green lift checklist with JSA attached收集工作风险分析后的 绿色电梯名单Working without green check list & no SupervisionCheck green check list is valid for work to be done检查绿色电梯名单是否有效Also method statement方法陈述Working incorrectly with no Supervision违规操作并且缺乏管理 (job briefing) before work starts 开工前(工作交底)Supervisor to brief his workers on JSA管理人员向工作人员就JSA作 交低Monitor weather conditions监测天气情况Check all crane certification检查其中设备的 合格证Locate cranes at work area在工作区安装起重设备Unsafe equipment不安全设备Check lifting slings are in good condition and correct for lift检查吊车吊具是否状态良好,有缺陷的要整改。Lifting gears to be fixed in correct manner起重传动装置要 正确安装Preparation准备工作 Set up crane起重机架设Unstable ground, faulty equipment 基础不牢,备有缺陷Check ground is stable and even检查设备基础是否牢固和平稳Stabilise crane固定起重机Impact by outriggers受到外物冲击Supervise outrigger movement检查场外的 活动Dedicate one banks man for each crane每台设备设Too many workers instructing crane driver一台吊车由多人指挥Wear coloured vest to identify banks man穿彩色防护服已区别于Signalling发信号Misunderstood by crane/s operator/s操作人员对指挥的 误解Established a common signalling method whereby all parties(Rigger and Operator/s) understand clearly. Flags and whistle to be used.规定使用相同的信号(指挥员和 操作员),使用旗子和口哨 Barrier off work area sufficient to the radius of the height of the lift (may include outer boundary)工作区设置护栏,在吊臂延伸范围或再外延一点Unauthorised persons walking through work area有人未经允许进入工作区Post signs and control areaLift First Section 45mSecond Section - 75m贴上标识,对工作区加以管理, Technip HSE to be informed before lift Commences.吊车工作前,要通知Technip的HSE 部Check inside and outside stack before lifting to ensure there are no loose materials起吊前,仔细检查工作区,确保没有松动部件Loose material falling out of stack松动部件掉落Ensure loose materials are removed and accessories attachments (Gratings Bolts and Nuts) are secured.取出松动部件,进行加固(用螺栓和 螺帽),Only essential personnel inside barrier + TCC supervision identified by illuminous vest (monitor barriers)Inform all companies outside perimeter fence but inside crane boom radius well in advance to enable Vacation of radius area提前通知在起吊设备工作区内的所有公司,以确保起吊空间。Crane boom falling and landing outside perimeter fence起吊臂掉落到或碰到护栏以外的区域Vacation of crane boom radius area, minimum clearance 75m.起吊工作区半径至少75Correct hand tools, available as required整理好手动工具,确保工具无缺陷。Trap fingersSecure tools安全工具Wear gloves, work carefully check lifting lugsConnect 2 tag lines连接两条Lines entangled on equipment线缠住了设备Feed lines out carefully把线小心地取出Check all scaffolding around stack has been removed工作区范围地 脚手架要全部拆除Loose scaffold tubes falling from height if still attached to flare section松动的脚手管从高处掉落Scaffolders on stand by脚手架工人站在一边Clear the area清理现场Designate a watchman指派一人看守Ensure the lift is done smoothly确保起重工作顺利进行Slings parting due to shock stress由于受到冲击,吊具松开No other work to be carried out in the area起重作业区内不能开展别的工作Too many workers in confined area有限空间人太多Sweep and level for base of outriggers起吊区地面需平整、 干净Only essential rigging personnel and Technip只有工作人员和Technip 人员Engineers and HSE present in lifting area允许工程师和 HSE管理人员在现场Work with care and attention S操操作小心谨慎Weather condition天气情况Strong wind / Heavy rain (Lightning / Thunder )狂风、暴雨、闪电、雷鸣Stop work wind exceed 5m/s or heavy rain (Lightning / Thunder)风力超过5级,或暴雨、雷鸣、闪电天气,要停止施工Basic Task Steps基本工作程序Potential Hazards潜在危险Safe Work Practices安全操作First Stage of stack lift第一阶段Pre- Lift起吊前Crane/s overloading超负荷Lift 1m above ground and check actual load weight against crane/s lift capacity before proceed further吊离地一米时,检查所吊物重量是否在准许荷载内,再继续起吊Fix two intermediate ladders安装两Work under suspended load在悬挂物体下作业Lift load 300/400mm horizontally and place adequate timber blocks, stoppers underneath before fixing ladders.Hold by crane/s without applying load.安装梯子前,在下面安放木板和障碍物,水平移动物体300-400厘米,Lift horizontal to vertical把物体从水平提高到直立状态Over loading to either crane/s超载Rigger to check with crane/s operator/s load applied to ensure no loading takes place.Lift slowly and smoothly.Tail crane to release sling only when load is in vertical positionAdjust shims / Bolts fixing and tightening调节螺栓,拧紧Trap fingersUse guide pins for adjustments, Avoid pinch points.Hand gloves compulsory.Fix one portion of hand railings and gratings on platform EL 32m在平台上安装一扶手Slip / trip / Fall滑倒,绊脚,掉落100% Tie off onto the other portion of permanent hand railingsRelease sling wire/ Shackles from lifting lugs松开吊绳,将被吊物体捆好Lines entangled线缠绕Use guide ropesBasic Task StepsPotential HazardsSafe Work Practices2nd stage of stack lift第二阶段Same as above for 1st lift + additional below同第一阶段,增加如下:Same as above for 1st lift + additional belowSafe access to stack joint area进入吊装区 入口 Falling f
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