物料免检程序.doc

文件类型作业程序文 件 名 称文件编号： 物料免检程序Material STS Procedure第 3 页 共 3 页第 A0 版第 1次修改1. Purpose 目的Establish this procedure to define the qualification criteria of STS material, to define the operation procedure for STS materials, to enhance IQC work efficiency of inspection.Note: This procedure cant as the suppliers excuse who wants to relax or exempt the quality liability for their products.建立免检物料的评价标准，规范免检物料的操作流程，提高IQC的检验效率。注：本程序的建立和执行旨在提高IQC的检验效率，鼓励供应商持续高品质的为我司供货，但并不作为供应商对其产品质量责任豁免的依据。2. Scope 适用范围This procedure applied for all production materials which in mass purchasing stage, but not include critical part, subcontract part, customers part or customer have special request.适用于本公司量产采购阶段所有的生产性物料，但关键元器件、外协加工件、客供料或客户有特别要求的物料除外。3. Definition 定义3.1 STS Ship To Store / 直接入仓，即物料免检3.2 RDS Request of Disqualify STS / 物料免检资格取消申请4. Responsibility 职责 SQE 供应商品质工程师Drive supplier to improve the quality performance to get STS certification for their product;推动供应商进行品质改善，以促其产品达到STS状态；Review the ; STS物料评审表的复审； IQE 来料品质工程师Prepare and update the , and submit to SQE to review and submit to quality manager for approval;制备和更新STS物料评审表，提交SQE复审以及品质经理批准；Release RDS, to disqualify the STS material;发出RDS，以取消物料的STS资格；Update ERP system data about the material inspection type;更新ERP系统物料检验模式信息； IQC 进料检验组Inspect and mark the STS materials base on ERP system information;根据ERP系统信息检验和标识STS物料5. Procedure 工作程序5.1 The qualification criteria of STS material / STS物料评定标准The materials may apply to STS if all conditions in below are achieved:符合下述全部条件的物料，可以申请成为STS物料：a. Continual pass 10 lots by IQC, without any abnormal case or reject;连续10批IQC检验无异常、无退货；b. The material DPPM in process under the control limit last for 3 month:在我司生产制程中，该物料连续三个月DPPM达成下述指标：Electrical part and active optical part / 电子物料及有源光器件：100DPPMMechanical part / 结构件：500DPPMPassive optical part / 无源光器件：500DPPMPCB / 印刷电路板：500DPPMPacking materials / 包材：1000DPPMComments / 注：The total incoming qty and consumed qty should more than 30kpcs.来料总数量和我司使用的总数量须在30K以上。5.2 STS material application, approval and inspection / STS物料的建立、审批和检验5.2.1 preparation /STS物料评审表的制备IQC collect the incoming inspection data and the process DPPM data, to sort the materials which meet the STS conditions, to make the , and pass to SQE to review.IQE统计各物料的进料检验数据，并汇总生产过程中物料的DPPM数据，将符合STS条件的物料进行汇总，制成STS物料评审表，提交至SQE复审。5.2.2 approval /STS物料评审表的批准IQE submit the to quality manager for approval.当SQE对STS物料评审表复审完成后，IQE将此表提交至品质经理批准。5.2.3 ERP system data update / ERP系统的更新IQE input the approved STS material list to ERP system, and inform IQC leader.IQE将获得批准的STS物料录入ERP系统，并通知IQC组长。5.2.4 Inspections for STS material / STS物料的检验IQC inspector to check the inspection type in ERP system while the materials received, for STS materials, to check below items:IQC检验员收到物料送检单后，在ERP系统中核对物料的检验模式，对于STS模式的物料，执行下列检验：a. Check the conformity of materials base on material receipt;核对实物与送检单信息的相符性；b. Check the packing is acceptable;检查产品的外包装是否有损坏、受潮等迹象；c. HSF check, base on material HSF risk level to check HSF conformity.HSF检测，依照各物料的HSF风险等级确定的检测频次进行检测；All above inspections passed, IQC to mark “STS” stamp on both of the out-packing and the material receipt, and inform the receiving clerk to transfer to materials to store.上述检验通过，则直接在产品外包装箱和送检单上盖“STS”印章，并通知收料员安排入库。5.2.5 For the STS materials, 1 lot normal inspection will be performed by IQC every 10 lots.对于STS物料，IQC将执行每10个来料批次正常检验1批的验证频次。5.3 STS material disqualification / STS物料的取消For any below case, the concerned materials should disqualify STS, and return to normal inspection, and dispose the non-conforming according to related procedures.出现下列任一情形，则取消该物料的STS资格，重回正常检验模式，并对品质异常按相关程序处理：a. Customer compliant or special request / 客户投诉或特别要求；b. IQC reject (refer to 5.2.4 and 5.2.5) / IQC检验不合格（参照5.2.4和5.2.5）；c. Process DPPM exceed the control limit, and confirm its belong to incoming material issue;生产制程中的不良率超出目标DPPM，经确认属于来料问题；d. SQE judge suppliers process have potential risk or with delivery risk;SQE提出供应商制程或交付存在风险隐患的物料；5.4 RDS application, approval and implementation / RDS的提请、批准和执行In case of 5.3, IQE raise RDS and submit to quality manager for approval, then update the ERP system, and to inform IQC leader and SQ