电镀线紧急预案处理.xls

龙大精密电子科技 昆山 有限公司 上海宏伟表面处理技术有限公司 电电镀镀线线紧紧急急情情况况处处理理规规定定 Rule for immediate action in case of emergency on plating line 编编号号 LD SOP 049LD SOP 049 版版本本 A 页页数数 1 3 本本规规定定适适用用于于电电镀镀线线发发生生紧紧急急情情况况时时的的一一些些处处理理方方法法 TheThe document Procedure document Procedure applyapply toto emergencyemergency reactivereactive methodmethod forfor platingplating lineline B B 1 1 电电镀镀线线行行车车故故障障 TheThe hoist shophoist shop traveler traveler doesn tdoesn t workwork 退退镀镀电电流流关关闭闭 至至设设备备修修复复后后再再恢恢复复到到正正常常状状况况 产产品品做做报报废废处处理理 具具体体处处理理情情况况如如下下 PowerPower offoff thethe currentcurrent ofof strippingstripping process process ScrapScrap allall suspectedsuspected partsparts asas following following 缸缸名名TankTank namename处处理理结结果果disposaldisposal resultresult缸缸名名tanktank namename处处理理结结果果disposaldisposal tanktank 除除油油 SoakSoak cleanclean 手手工工取取出出 take out manually预预镀镀镍镍到到光光亮亮铜铜缸缸的的水水洗洗 RinseRinse fromfrom nickelnickel preplatingpreplating toto CopperCopper PlatingPlating报报废废scrap 亲亲水水 HydrophilicHydrophilic 手手工工取取出出 take out manually光光亮亮铜铜缸缸 CopperCopper PlatingPlating报报废废scrap 亲亲水水到到粗粗化化的的水水洗洗 RinseRinse fromfrom Hydrophilic Hydrophilic throughthrough etching etching 手手工工取取出出 take out manually光光亮亮铜铜缸缸到到半半亮亮镍镍的的水水洗洗 RinseRinse fromfrom copper platingcopper plating toto Semi brightSemi bright NickelNickel报报废废scrap 粗粗化化EtchEtch 报报废废scrapscrap半半亮亮镍镍Semi brightSemi bright NickelNickel报报废废scrap 粗粗化化到到还还原原的的水水洗洗 RinseRinse fromfrom etchingetching toto ReducerReducer ERER 手手工工取取出出 take out manually珍珍珠珠镍镍 SatinSatin NickelNickel报报废废scrap 中中和和ReducerReducer ERER 手手工工取取出出 take out manually光光亮亮镍镍 BrightBright NickelNickel报报废废scrap 中中和和到到预预浸浸的的水水洗洗 RinseRinse fromfrom ReducerReducer ERER toto Pre dipPre dip 手手工工取取出出 take out manually镍镍封封 Micro porousMicro porous nickelnickel报报废废scrap 预预浸浸 Pre dipPre dip 手手工工取取出出 take out manually镍镍封封到到珍珍珠珠镍镍的的水水洗洗 RinseRinse fromfrom Micro porousMicro porous nickelnickel toto SatinSatin NickelNickel报报废废scrap 敏敏化化pd Activitypd Activity 报报废废scrapscrap珍珍珠珠镍镍到到三三价价铬铬的的水水洗洗RinseRinse fromfrom SatinSatin NickelNickel toto Cr3 Cr3 报报废废scrap 敏敏化化到到解解胶胶的的水水洗洗 RinseRinse fromfrom pd Activitypd Activity toto AcceleratingAccelerating 手手工工取取出出 take out manually 三三价价铬铬 Cr3 Cr3 报报废废scrap 解解胶胶 AcceleratingAccelerating 报报废废scrapscrap三三价价铬铬到到铬铬活活化化的的水水洗洗RinseRinse fromfrom Cr3 Cr3 toto ChromeChrome ActivityActivity报报废废scrap 解解胶胶到到化化学学镍镍的的水水洗洗 RinseRinse fromfrom AcceleratingAccelerating toto ElectrolessElectroless NickelNickel 手手工工取取出出 take out manually铬铬活活化化 ChromeChrome ActivityActivity报报废废scrap 化化学学镍镍 ElectrolessElectroless NickelNickel 报报废废scrapscrap装装饰饰铬铬 DeckDeck ChromeChrome报报废废scrap 化化学学镍镍到到预预镀镀镍镍的的水水洗洗 RinseRinse fromfrom ElectrolessElectroless NickelNickel toto nickelnickel preplatingpreplating 报报废废scrapscrap装装饰饰铬铬后后各各水水洗洗 RinseRinse afterafter DeckDeck ChromeChrome 人人工工取取出出放放烘烘箱箱 take it out to oven manually 预预镀镀镍镍 nickelnickel preplatingpreplating 报报废废scrapscrap 龙大精密电子科技 昆山 有限公司 上海宏伟表面处理技术有限公司 电电镀镀线线紧紧急急情情况况处处理理规规定定 Rule for immediate action in case of emergency on plating line 编编号号 LD SOP 049LD SOP 049 版版本本 A 页页数数 2 3 2 整整流流机机故故障障断断电电 The rectifier fail 整整流流机机发发生生故故障障断断电电后后 应应将将上上件件立立即即停停下下 等等到到修修复复后后再再恢恢复复上上件件 此此整整流流机机所所在在缸缸以以后后的的缸缸正正常常生生产产 此此整整流流机机所所在在缸缸和和前前面面的的则则报报废废 如如半半亮亮镍镍缸缸整整流流机机坏坏 则则做做如如下下处处理理 StopStop rackingracking partsparts whilewhile thisthis failurefailure happens happens ResumeResume rackingracking afterafter thethe rectifierrectifier recovers Continuerecovers Continue toto plateplate partsparts whichwhich areare inin thethe latterlatter processesprocesses ofof failurefailure rectifierrectifier andand scrapscrap thosethose partsparts whichwhich areare priorprior toto failurefailure rectifier Takerectifier Take actionaction asas belowbelow inin casecase ofof failurefailure ofof rectifierrectifier forfor Semi brightSemi bright nickel nickel 缸缸名名TankTank namename处处理理结结果果disposaldisposal resultresult缸缸名名tanktank namename处处理理结结果果disposaldisposal tanktank 除除油油 SoakSoak cleanclean 正正常常生生产产normalnormal预预镀镀镍镍到到光光亮亮铜铜缸缸的的水水洗洗 RinseRinse fromfrom nickelnickel preplatingpreplating toto CopperCopper PlatingPlating正正常常生生产产normalnormal 亲亲水水 HydrophilicHydrophilic正正常常生生产产normalnormal光光亮亮铜铜缸缸 CopperCopper PlatingPlating报报废废scrap 亲亲水水到到粗粗化化的的水水洗洗 RinseRinse fromfrom Hydrophilic Hydrophilic throughthrough etching etching 正正常常生生产产normalnormal光光亮亮铜铜缸缸到到半半亮亮镍镍的的水水洗洗 RinseRinse fromfrom copper platingcopper plating toto Semi brightSemi bright NickelNickel报报废废scrap 粗粗化化EtchEtch正正常常生生产产normalnormal半半亮亮镍镍Semi brightSemi bright NickelNickel报报废废scrap 粗粗化化到到中中和和的的水水洗洗 RinseRinse fromfrom etchingetching toto ReducerReducer ERER正正常常生生产产normalnormal珍珍珠珠镍镍 SatinSatin NickelNickel报报废废scrap 中中和和ReducerReducer ERER正正常常生生产产normalnormal光光亮亮镍镍 BrightBright NickelNickel报报废废scrap 中中和和到到预预浸浸的的水水洗洗 RinseRinse fromfrom ReducerReducer ERER toto Pre dipPre dip正正常常生生产产normalnormal镍镍封封 Micro porousMicro porous nickelnickel报报废废scrap 预预浸浸 Pre dipPre dip正正常常生生产产normalnormal镍镍封封到到珍珍珠珠镍镍的的水水洗洗 RinseRinse fromfrom Micro porousMicro porous nickelnickel toto SatinSatin NickelNickel正正常常生生产产normalnormal 敏敏化化pd Activitypd Activity正正常常生生产产normalnormal珍珍珠珠镍镍到到三三价价铬铬的的水水洗洗RinseRinse fromfrom SatinSatin NickelNickel toto Cr3 Cr3 正正常常生生产产normalnormal 敏敏化化化化到到解解胶胶的的水水洗洗 RinseRinse fromfrom pd Activitypd Activity toto AcceleratingAccelerating正正常常生生产产normalnormal三三价价铬铬 Cr3 Cr3 报报废废scrap 解解胶胶 AcceleratingAccelerating正正常常生生产产normalnormal三三价价铬铬到到铬铬活活化化的的水水洗洗RinseRinse fromfrom Cr3 Cr3 toto ChromeChrome ActivityActivity正正常常生生产产normalnormal 解解胶胶到到化化学学镍镍的的水水洗洗 RinseRinse fromfrom AcceleratingAccelerating toto ElectrolessElectroless NickelNickel 正正常常生生产产normalnormal铬铬活活化化 ChromeChrome ActivityActivity正正常常生生产产normalnormal 化化学学镍镍 ElectrolessElectroless NickelNickel 正正常常生生产产normalnormal装装饰饰铬铬 DeckDeck ChromeChrome报报废废scrap 化化学学镍镍到到预预镀镀镍镍的的水水洗洗 RinseRinse fromfrom ElectrolessElectroless NickelNickel toto nickelnickel preplatingpreplating正正常常生生产产normalnormal装装饰饰铬铬后后各各水水洗洗 RinseRinse afterafter DeckDeck ChromeChrome 人人工工取取出出放放烘烘箱箱 take it out to oven manually 预预镀镀镍镍 nickelnickel preplatingpreplating报报废废scrap 龙大精密电子科技 昆山 有限公司 上海宏伟表面处理技术有限公司 电电镀镀线线紧紧急急情情况况处处理理规规定定 Rule for immediate action in case of emergency on plating line 编编号号 LD SOP 049LD SOP 049 版版本本 A 页页数数 3 33 3 3 生生产产线线紧紧急急停停电电 Power off Temporarily 生生产产线线紧紧急急停停电电时时应应先先将将过过滤滤机机关关闭闭 以以防防止止溶溶液液回回流流 另另将将整整流流机机 冷冷水水机机电电源源关关闭闭 来来电电后后 再再将将其其恢恢复复到到正正常常状状态态 过过滤滤机机开开启启后后应应进进行行排排气气 同同时时生生产产线线上上的的产产品品作作如如下下处处理理 TurnTurn offoff thethe filtersfilters toto preventprevent thethe solutionsolution fromfrom refluencerefluence whilewhile blackoutblackout happens happens TurnTurn offoff thethe rectifiersrectifiers andand thethe chilling waterchilling water system system TakeTake actionsactions asas below Afterbelow After powerpower resumption resumption letlet thethe filtersfilters exhaustexhaust first first 缸缸名名TankTank namename处处理理结结果果disposaldisposal resultresult缸缸名名tanktank namename处处理理结结果果disposaldisposal tanktank 除除油油 SoakSoak cleanclean 正正常常生生产产normalnormal预预镀镀镍镍到到光光亮亮铜铜缸缸的的水水洗洗 RinseRinse fromfrom nickelnickel preplatingpreplating toto CopperCopper PlatingPlating报报废废scrap 亲亲水水 HydrophilicHydrophilic正正常常生生产产normalnormal光光亮亮铜铜缸缸 CopperCopper PlatingPlating报报废废scrap 亲亲水水到到粗粗化化的的水水洗洗 RinseRinse fromfrom Hydrophilic Hydrophilic throughthrough etching etching 正正常常生生产产normalnormal光光亮亮铜铜缸缸到到半半亮亮镍镍的的水水洗洗 RinseRinse fromfrom copper platingcopper plating toto Semi brightSemi bright NickelNickel报报废废scrap 粗粗化化EtchEtch 报报废废scrapscrap半半亮亮镍镍Semi brightSemi bright NickelNickel报报废废scrap 粗粗化化到到中中和和的的水水洗洗 RinseRinse fromfrom etchingetching toto ReducerReducer ERER 报报废废scrapscrap珍珍珠珠镍镍 SatinSatin NickelNickel报报废废scrap 中中和和ReducerReducer ERER 报报废废scrapscrap光光亮亮镍镍 BrightBright NickelNickel报报废废scrap 中中和和到到预预浸浸的的水水洗洗 RinseRinse fromfrom ReducerReducer ERER toto Pre dipPre dip 报报废废scrapscrap镍镍封封 Micro porousMicro porous nickelnickel报报废废scrap 预预浸浸 Pre dipPre dip 报报废废scrapscrap镍镍封封到到珍珍珠珠镍镍的的水水洗洗 RinseRinse fromfrom Micro porousMicro porous nickelnickel toto SatinSatin NickelNickel报报废废scrap 敏敏化化pd Activitypd Activity 报报废废scrapscrap珍珍珠珠镍镍到到三三价价铬铬的的水水洗洗RinseRinse fromfrom SatinSatin NickelNickel toto Cr3 Cr3 报报废废scrap 敏敏化化化化到到解解胶胶的的水水洗洗 RinseRinse fromfrom pd Activitypd Activity toto AcceleratingAccelerating 报报废废scrapscrap三三价价铬铬 Cr3 Cr3 报报废废scrap 解解胶胶 AcceleratingAccelerating 报报废废scrapscrap三三价价铬铬到到铬铬活活化化的的水水洗洗RinseRinse fromfrom Cr3 Cr3 toto ChromeChrome ActivityActivity报报废废scrap 解解胶胶到到化化学学镍镍的的水水洗洗 RinseRinse fromfrom AcceleratingAccelerating toto ElectrolessElectroless NickelNickel 报报废废scrapscrap铬铬活活化化 ChromeChrome ActivityActivity报报废废scrap 化化学学镍镍 ElectrolessElectroless NickelNickel 报报废废scrapscrap装装饰饰铬铬 DeckDeck ChromeChrome报报废废scrap 化化学学镍镍到到预预镀镀镍镍的的水水洗洗 RinseRinse fromfrom ElectrolessElectroless NickelNickel toto nickelnickel preplatingpreplating 报报废废scrapscrap装装饰饰铬铬后后各各水水洗洗 RinseRinse afterafter DeckDeck ChromeChrome 人人工工取取出出放放烘烘箱箱 take it out to oven manually 预预镀镀镍镍 nickelnickel preplatingpreplating 报报废废scrapscrap 4 温温控控系系统统失失灵灵 温温度度超超差差 Temperature controller is out of control 发发现现温温度度超超差差后后 应应立立即即关关闭闭或或启启动动加加热热 冷冷却却装装置置 停停止止上上件件 后后续续产产品品应应等等到到温温控控正正常常后后在在进进行行生生产产 温温度度异异常常的的缸缸前前 含含中中 的的缸缸中中产产品品作作报报废废处处理理 后后面面的的缸缸中中的的产产品品正正产产生生产产 TurnTurn off onoff on thethe heatingheating oror chillingchilling systemsystem immediatelyimmediately andand stopstop rackingracking parts parts Don tDon t relaunchrelaunch toto plateplate partsparts untiluntil temperaturetemperature controllercontroller recovers recovers ScrapScrap thethe partsparts whichwhich areare inin thethe processesprocesses priorprior to including to including thisthis failurefailure processes processes ContinueContinue toto plateplate partsparts whichwhich a