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1.0 GENERALThe conditions described below are the most commonly found and do not necessarily cover all possible conditions.Any other functional or visual non-conditions shall be initially classified according to the following.The following checking list is apply to all kind of bags.1.0前言以下所描述的条件是经常发生及非必要但可能发生的情况,所有的功能或直观的非条件性的情况将按以下来分类。以下项目适用于所有类别的袋子。2.0 INSPECTION PLAN/检验计划2.1 ANST/ASQC Z1.4-1993 single Sampling plan,General Inspecttion Level Normal II is applied to determine the inspection sample size for aesthetic and functional chek, Special Inspection Level will be applied for safety, reliablitty ,performance or other special test if whereas applicable .ANST/ASQC Z1.4-1993一次抽样检查方案为:正常的检验标准为确定检查样本大小、外观及功能;特殊的检验将用于安全、 可靠度、性能或其他合适的测试。2.2 Sampling Plan should be based on ANST/ASQCZ1.4-1993,(Refer to Appendix A)AQL level:OEM and Brand items Other open items1. Critical -002. Major -1.5 2.53.Minor -4.0 4.0抽样检验方法应该根据ANST/ASQCZ1.4-1993 , (参见附录A)AQL标准:OEM和品牌项目 其他项目1. 严重- 0 02. 主要 -1.5 2.53. 次要 -4.0 4.02.3 Special Instruction:When lot is checked against approved sample,any deviation(material,cosmetic,Construction,performance,packaging etc.)from approval sample must be recorded in detail in the “Remark section of shipment inspection report for disposition.2.3 特别说明:当整批货物检验不符合确认样时,任何与确认样不一致的地方包括材料、外观、结构、性能、包装都必须备注在出货检查报告加以确认。2.4 Defect Csassification:2.4.1 Defects are classified into 3categoriesa) Critical is a defect that poses a hazardous or unsafe condition to individuals using the product;will cause personal injury or serious damage. b)Major is a defect that substantially prevents the product that can still be improved and does not affect the judgment. c) Minor is a shortcoming in manufacture of the product that can still be improved and does not affect the judgment.瑕疵Csassification :2.4 瑕疵分类2.4.1 瑕疵被分为3类a) 严重:此类瑕疵潜在的不安全因素将导致个体在使用当中造成人身受伤或严重伤害。b) 主要:主要影响产品功能性,但仍然可以改进和不影响评判标准。c) 次要: 生产过程中的瑕疵,但可可以改进和不影响评判标准。2.4.2 For random inspection,the following rules are applied: a)If the same sample has several defects ,only the most serious defect is counted. b)Ssamples with defect have to be replaced or repaired. c)In the case of any critical defect ,the entire lot should be rejected outright for rework.2.4.2 随机抽验的说明: a)如果同一个样品有几个瑕疵,记录最严重的瑕疵。b)不良的成品必须被替换或返工c)如有大范围的严重不良,整批货应该当作不接受而全部重做。3.0 INSPECTION CRITERIA (Refer to drawing of Appendix B)3.0 检验标准(参考附录B)DEFECT DESCRIPTION/主要的缺陷3.1COSMETIC AND PACKAGING外观与包装Cri./严重Maj./主要Min./次要3.1.1Products General Appearance/产品的总体外观a) Does not match approved sample such as shape,size,color,dimension thickess(per severity)与确认样不符,包括形状、尺寸、颜色、规格、厚度b) material used not the same as approved sample材料与确认样不一致3.1.2Fabric/面料a) Wrong material,included lining and mesh.面料错误包括内里和网布b) Color deviation (Compare with approval sample)(per severity)颜色偏差(与确认样对比)c) Broken yarn,missing yarn(per severity)断纱、抽纱d) Filling bars or slob掺有其他杂质e) Material torn or with hole 破洞f) Fabric split (per severity)面料裂开g) Wrinkle/Creases mark (per severity)褶皱起波浪h) Discoloration (per severity)色差3.1.3Logo/商标a)Wrong logo/商标错误c) Color deviation(Compare with approval sample)(per severity)色差,对比确认样d) off position (per severity)偏离位置e) poor imprinting (per severity)印刷不良f) Peeling off(per severity)掉色g) Poor embroidering(per severity)刺绣不良h) poor fixing the metal plate logo(per severity)金属标志不良3.1.4Workmanship/工艺a)Measurements/尺寸The products should be matched approval sample or PO requires size.产品尺寸必须符合确认样与订单要求的尺寸a.1 length of bag longer than 14inches(35.5cm),Tolerance is +/-1/4inch,If over 袋子长度大于14英寸(35.5CM)允许误差为+-1/4英寸a.2 length of bag shorter than 14inches (35.5cm),tolerance is +/-1/8inch,If over 袋子长度小于14英寸(35.5CM)允许误差为+-1/8英寸b)The length of strap ,webbing band or webbing handle isnt comply with Po requirements or A/s, also refer to above STD,If over背带、织带包边、手把织带与订单要求或确认样不一致c)Missing any parts/遗落某部分d)Seam stitch density not comply with A/s针距与确认样不一致e)Sewing thread color un-match/incomparible with base fabric (Depends on Po & A/S)车线颜色与主面料不相配(参考订单要求与确认样)f)poor sewing zipper (per severity)拉链车线不良g)Poor sewing the mesh pocket (too loose or too tight ) (per severity)网袋车线不良(太松或太紧)i) Poor sewing Velcro tape(per severity)魔术贴车线不良j) Poor wrapping /Piping edge (per severity)包边不良k) Poor sewing strap or webbing band (per severity)织带、背带车线不良l) poor riveting metal eyelet or other metal parts (per severity)鸡眼或其他金属部分不良m) Broken seam/stitches (per severity)断线n) Missing stitches (per severity)漏线o) Skipped/Uneven/wave stitches (per severity)跳线、不平整、起皱p) Stitched holes on visible area (per severity)有针眼q) Insecure back stitches /Uneven stitch tension /Needle chewing (per severity)断针、车线不平整r) Misaligned seam (per severity)车线不直s) Puckered seam /Pleated seam/twist seam (per severity)打摺、双针t) Missing label/Missing hangtag遗落贴标或挂牌t)Dirty/Glue/Scratch /Wrinkle/Pen mark/Oil stain/water stain(per severity)赃物、沾上胶水、起皱、字迹、油污、水渍u) Thread ends有线头v) Wrong label/Hangtag贴标、挂牌错误w) Label sewn inverted/reversed内标车线不良x) Poor electro-plating or spraying on metal plate (per severity)金属插扣上有刮痕y) Poor electro plating or spraying on metal plate (per severity)金属插扣上有刮痕z) Scratched mark on extendable handle or metal plate 可调节的手把或金属扣上有刮痕aa) The inside hiding thread exposed里面隐藏的车线露出Ab)Fabric,webbing band or strap getting discoloration布料、织带、背带色差3.1.5Packaging check/包装检验a) Missing product漏装b) Wrong packing method 包装方法错误c) Damaged master carton or inner carton (per severity)纸箱的外箱或内箱受损d)The shipping mark be covered by un transparent tape (per severity)箱唛被非透明胶覆盖d) Wrong shipping mark printed on carton纸箱的箱唛错误e) Shipping mark slant or not clearly箱唛模糊不清楚f) Wrong Art .No .or information printed on polybag胶袋的印刷内容错误h)White or other light color fabric,webbing band or strap must be wrapped w/ tissue paper to avoid discolorationmIf not白色或其他比较亮颜色的布料、织带、背带须盖一层以避免色移3.2FUNCTIONAL CHECKING(Refer to Appendix B)功能性检验/参考附录B 3.2.1Hard bag (Trolley)硬包/拖轮袋a) Sharp point尖角b) Missing any part遗落某一部分c) Bur mark (per severity)商标模糊d) Zipper/button /magnetic non function or mal function拉链、按钮、磁扣功能失效e) Locking system of trolley non-function or mal-function拉杆袋的锁扣系统失效f) Metal or plastic buckle poor function(per severity)金属或塑料扣具不好用g) Extendable handle or roller non-function or mal-function可调节手把或卷边功能失效h) Handle detached or loosen手把太松或遗落i) Rusty mark on metal parst per severity)金属部位生锈j) The wheel isnt smoothly (per severity)轮子不顺k) Poor function of elastic band (per severity)松紧袋失效3.2.2Soft bag /软包a)Sharp point 尖角b)Missing any part 遗落某部位c)Bur mark(per severity) 标志模糊d)Poor function of zipper 拉链失效e)Poor function of snap button or othe r button (per severity)袋扣或其他扣子失效g) Poor function of magnetic button(per severity)磁扣失效h) Metal or plastic buckle poor function (per severity)金属或塑料扣具失效h)CD holder size un-match the CD size (If necessary)CD袋尺寸不正确,无法装如CD(如有)i) The pen cant insert the pen holder propery (per severity)笔插尺寸不对j) Rusty mark on metal parts (per severity)金属标志生锈k) Poor function of elastic band (per severity)松紧绳不良3.3SPECIAL TEST-特殊测试3.3.1CONSTRUCTION CHECK-结构测试For hard bags (Trolley) 硬包-拉杆袋a) Structure of the trolley skeleton is different from A/S or PO整体构架与确认样或订单要求不符b) Extendable handle and roller too weak可调节手把或手把套太脆弱c) The wheel cant working smoothly.轮子不顺For soft bags 软包Check the structure against Po or A/S与订单要求或确认样不一致3.3.2Seam tension and loading test拉力与负重测试3.3.2.1Rucksack(shoulder bag ) 帆布包,有肩带Tension test 拉力测试a)Handle -5kgs (11bs-1磅/一公斤等于2.2磅)手把b)strap(single side )-10kgs(22lbs) 肩带单边c)Inner pocket-5lbs 内袋d)Plastic buckle -5kgs (11lbs) 塑料扣具e)Zipper puller -2-3kgs (5lbs ) 拉片For testing method pls kindly refer to indication of appendix B测试方法请参考附录BLoading test /负重测试Test condition,waggling around 5times with 10kgs (22lbs ) Loading .测试条件,负重10公斤来回摇摆约22磅Found seam broken or fabric split ,reject all lot or remark on Inspection report accordingly.测试后发现有车线裂开或面料裂开须整批返工或如实备注在出货检验报告中3.3.2.2Travel bag 旅行袋Tension test 拉力测试a)Handle -10kgs (22lbs ) 手把b)Strap(single side )-10kgs (22lbs ) 单边肩带c)Inner pocket -5lbs 内袋d)plastic buckle -5kgs (11lbs ) 塑料扣具e)Zipper puller -2-3kgs (5lbs) 拉片For testing method pls kindly refer to indication of appendix B测试方法请参考附录BLoading test 负重测试Test condition,waggling around 5 times with 10kgs (22lbs)Loading .测试条件,负重10公斤来回摇摆约22磅Found seam broken or fabric split ,reject all lot or remark on Inspection report accordingly.测试后发现有车线裂开或面料裂开须整批返工或如实备注在出货检验报告中3.3.2.3Hard bag (Trolley) 硬包-拉杆袋Loading test 负重测试Test condition,take the handle around 5 times with 30kgs (60lbs)loading .If has extendable handle ,need pull out the Extendable handle and test it.测试方法:手把负重30公斤五次,如是可调节手把,将其调至最长测试Found seam broken,fabric split or extendable handle broken,Reject all lot or remark on inspection report accordingly.测试后发现有车线裂开或面料裂开或手把裂开须整批返工或如实备注在出货检验报告中3.3.2.4Exhibition ba公司 展示使用a)Handle -5kgs 手把b)Zipper puller -2-3kgs (5lbs) 拉料拉片For testing method pls kindly refer to indication of appendix B测试方法请参考附录BLoading test负重测试Test condition,waggling around 5 times with 5kgs (11lbs )Loading .测试条件,负重10公斤来回摇摆约22磅Found seam broden or fabric split,reject all lot or remark on Inspection report accordingly.测试后发现有车线裂开或面料裂开须整批返工或如
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