7第七章加工制作技术方案及生产组织计划.doc

第七章加工制作技术方案及生产组织计划Chapter seven Processing production technology plan and production plan第一节利用专业工厂加工半成品、减少现场制作量The first period Use professional factory processing semi-finished products, reduce the production quantity本工程由于质量要求较高，工期紧，能够在专业工厂加工成半成品或成品的构件我方尽量要专业厂家定做，在加工制作过程中由专业工程师进行监控。例如玻璃、铝板、不锈钢、栏杆、扶手、门、隔断、木线、木门等在专业厂家定做好、油漆好、包装好，再到现场安装；The project quality due to the demand is higher, short construction period, can in the professional factory processed into semi-finished or finished products member we try to be professional manufacturer to have something made to order, in the processing production process by monitoring professional engineers. Such as glass, aluminum, stainless steel, rail, rail, door, partition, wood line, wood, etc in the professional manufacturer will do, paint, packing, and then to the site installation;第二节装饰材料采用具有一定知名度的品牌The second period The adornment material with certain fame brand1.本公司承诺工程施工中使用的所有装饰材料均选用具有一定生产规模和市场信誉好的生产厂和品牌，所有材料均应有合格证和质保书，符合国家规定的技术标准。根据施工技术规范、检验标准需经有关部门检测后方可用于工程中的建筑或装饰材料，必须严格按照规定执行，并向总包单位、建设单位、监理单位提交检验（检测）合格证书。1. Our company promise to engineering construction using all the decoration materials are choose certain production scale and market reputation good factories and brand, all material shall have a certificate and Quality Guarantee files , in line with the state standards. According to the construction technology standard, testing standard must be approved by the relevant departments of the test can be used in the engineering of construction or decoration materials, must be in strict accordance with the provisions, and to the total package unit, the construction unit, the overseeing unit submit inspection (test) certificate.2.主要装饰材料须在实际施工需用前提送实物样品，经业主、设计、管理公司、监理、总包确认后方可采购，材料在使用前，应按工程师的要求进行检验或试验，不合格的不得使用。2. The main decorative materials must be in actual construction premise need send physical samples, the owner, design, management, supervision, the total package confirm rear can purchase, material before use, should according to the requirements of the engineer for inspection or test, unqualified shall not be used.3.材料是保证本工程质量和安全的物质基础。3. Material is to guarantee the engineering quality and safety of the material foundation.4.对进场材料等必须分厂家、批量、规格进行取样试验。4. To approach materials must be factory house, quantity, specifications for sampling test.第三节成品、半成品施工的设备、技术保障The third period The finished products and semi-finished products of construction equipment, the technical support我公司完全能满足本工程的各项加工制作要求，拥有自己配套的木饰面工厂及石材加工厂，工厂机械设备先进、自动化程度高、工厂管理体系健全、人员充足、技术力量雄厚、既能保证工程质量，又能满足工期要求。My company can fully meet the engineering requirements of making the processing, have their own matching wood veneer factory and stone processing factory, the factory machinery and equipment advanced, a high degree of automation, factory management system, personnel enough, strong technical force, which can ensure the engineering quality, and can meet the time limit for a project requirements.第四节成品、半成品主要材料制作加工工艺、质量检测手段The Forth period The finished products and semi-finished products of main material processing technology and quality detection means1.装饰工程主要构件材料：1. The decoration project main component materials:1)花岗石、大理石材料：1) granite, marble material:为确保花岗石质量和色彩与设计效果达到完全一致，对花岗石的控制拟从矿山入手。确保（全楼各部位一致）并可先后施工，墙地面一致。To ensure that the granite quality and color and design effect to be completely consistent, the control of granite from mine of fitting. Make sure (all parts consistent) and has construction, wall surface consistent.（1）根据施工图，精确计算出相关部位所需石材总用量。(1) according to construction drawing, precisely calculate the associated part of the total amount for stone.（2）荒料达到加工厂时必须严格监控。(2) block to the plant must be strictly monitor.按荒料编号顺序加工，并检查在矿山出料时的手喷漆记号，没有记号的荒料绝对不准上锯。According to the block Numbers order processing, and check in mine discharge when the hand paint mark, no sign of block absolutely no on saw.（3）锯割时,必须作好上锯记录,以便控制进度。(3) sawing, must do well on saw record, in order to control progress.（4）光面板要严格控制好板材的粗磨、细磨、精磨和抛光的全过程，主要质量控制手段是：(4) light panel to strictly control board the coarse grinding, fine grinding, fine grinding and polishing process, the main quality control means is:a、选用意大利设备-大板连续磨抛机，自动控制。A, choose the Italian equipment - big plate continuous grinding and polishing machine, automatic control.b、逐号更换磨石，进行粗磨、细磨和精磨，所有磨石选用进口磨石，所有工序连续完成。B, by number replacement millstone, coarse grinding, fine grinding and fine grinding stone, all imported stone, all process continuous finish.c、细磨、精磨时必须适量加水，以免烧坏板面。C, fine grinding, fine grinding must right amount water, so as not to burn out panel.d、研磨时，均匀地对板面施工施加一定的压力，全自动控制。D, grinding, evenly to panel construction put some pressure, full automatic control.e、加工最后一道工序是抛光。令光泽度在400-450范围内，则为哑面板，光泽度在850-900范围内为光面板，用仪器WGG60-S（C）数字光泽度测量仪测定验收，抛光验收合格后，采用电脑数控切割机切割成1000*1000mm成品。E, processing the last procedure is polishing. To shine in the 400-450 range, it is dumb panel, gloss in the 850-900 range for light panel, with the instrument WGG60 - S (C) digital gloss meter measurement acceptance, polishing after acceptance, the CNC cutting machine cut into 1000 * 1000 mm product.（5）定线开界用电脑数控石材切割台（严禁用人工手摇锯切割），确保成品的平面尺寸精确，垂直角度准确方正。光面板在开界前先在板背后用油性笔沿长方向画一标志线，然后上台开界。(5) alignment with open boundary stone CNC cutting machine (it is strictly prohibited to use artificial hand saw cutting), to ensure that the finished product plane size accurate, vertical Angle accurate founder. Light panel in the open before world in plate with oily pen behind along the length direction of draw a marker, then open boundary on the stage.（6）切割好的板材按以下标准验收：(6) cutting good plate according to the following standard acceptance:a、长度、宽度误差为：1mm；A, length, width error: 1 mm;b、两条对角线长度误差为：1mm；B, two diagonal length error is: 1 mm;c、平整度误差对角线量1mm以内，用铝合金靠尺检查；C, flatness error diagonal quantity within 1 mm, with aluminum alloy by rule check;d、厚度误差为：1mm；D, thickness error: 1 mm;e、经加工好、验收好的石材，绑扎搬运采用木箱包装法。E, processed, acceptance good stone material, tie the handling method of packed in wooden cases.（7）、花岗石运到工地，进行二次加工处理（包括磨小斜边和防渗、防污处理）。(7), granite to site, secondary processing (including grinding small bevel edge and anti-seepage, anti-fouling processing).2)木材材料：2) wood materials:（1）饰面板严格按照最后确认的样板购买，达到面饰效果为准则，采用优质产品。(1) veneer in strict accordance with the final confirmation sample purchase, achieve surface act the role ofing effect for the guidelines, USES the high quality products.（2）各类夹板、大芯板以优质品为佳。(2) all kinds of plywood, big core board with better quality.（3）木骨架采用干燥、无变形、变曲的优质木方。(3) wood frame using dry, no deformation, bending of high quality wood beam.（4）对于各类木线条、收口线、角线、腰饰线等采取直接到加工厂加工的措施。(4) for all kinds of wood line, binding off line, horn line, waist fillet and take directly to the factory processing measures.a、精确计算出各类纸条的数量，绘制截面大样图及说明。A, accurate calculation of the number of the note, draw section detail drawing and specification.b、派专业木工和油漆工进专业加工厂监控加工过程。B, send professional woodworking and painter into professional processing plant monitoring process.c、对原木的选择，必须是以干燥、防蛀处理，颜色一致。C, on the choice of log, must is dry, moth-proofing processing, color is consistent.d、选择木线条中无扭曲、疤痕、腐朽的部分，还要注意木线条的色泽应一致，尺寸厚薄均匀，表面光滑无坑，硬度一致，无破损现象，棱角分明。D, choose wood line no distortion, scar, decayed parts, but also pay attention to the colour and lustre of wooden lines should be consistent, size uniform thickness, smooth surface no pit, hardness is consistent, without damage phenomenon, the sharp-featured.e、尽量加工尺寸较长的木线，装饰时减少拼接，如门框、窗框等部位，木线不能拼接，需按尺寸定长加工。E, as far as possible processing size long wood line, decorative by joining together, such as door, window frame and other parts, wood line cant splice, need to set to size long processing.f、对加工后的木线，油漆工立即进行打磨油漆、防尘等处理，油漆工序必须在漆房内进行，然后用软性包装物打好包装运往工地，注意保护。F, after processing of wood line, the painter immediately polishing paint, dust and so on, paint process must be in paint the room, then use soft packing materials play a good packing to site, pay attention to protect.3)对其他板材如铝板、石膏板、瓷砖、，将根据施工进度直接到厂家进购特等品，没有现货的瓷片要提前预订。3) to other plates such as aluminum, gypsum board, ceramic tile, will according to the construction schedule directly to the manufacturer into purchase imperial, no spot of ceramics to book in advance.4）其他附材的购买将采取预算下料单，成批采购，验收标准和主材一样，杜绝以次充好。4) other attached material purchase will take budget blanking sheet, bulk purchase, acceptance standard and advocate material, put an end to shoddy.5）对玻璃品质的控制：5) on glass quality control:（1）全部玻璃委托专业厂家生产制作，钢化玻璃、夹胶玻璃等需附详细专业资料。全部玻璃均先送样板，再订货生产。(1) all glass entrust a specialized manufacturer production, tempered glass, laminated glass, etc need to attach detailed professional material. All glass are to send sample, then order production.（2）各种玻璃品质控制按国标验收。(2) all kinds of glass quality control according to the national standard acceptance.（3）注意玻璃成品保护，绝对不允许有划花玻璃的现象发生，缺角、崩边、喷砂不均匀、颜色不一致、有气泡等小毛病均不允许。(3) pay attention to glass product protection, absolutely does not allow to have the HuaHua glass of the phenomenon, lack of Angle, collapse edge, sand uneven, color is not consistent, bubble glitches are not allowed.第五节 非成品材料现场加工生产技术方案The fifth period The finished material field processing production technology solutions施工前需铺贴部位用电脑精确放样，现场实际测量尺寸后，由技术人员打印出材料用量单，交由材料员购买材料（部分材料可工厂化组装，批量生产），现场安装时符合设计及国家施工规范，并确保平整、美观。Before the shop is stuck to the construction site with the use of computer precise lofting, the site actual measurements, the technical personnel to print out volume of material list, to buy materials (part of the material can be factory assembly, batch production), site installation in accordance with the design and construction of the national standard, and ensure the smooth, beautiful.第六节 针对本工程专项铺装方案The sixth period Based on the engineering special pavement scheme1.吊顶施工前等结合现场实际尺寸、设计图纸要求，综合考虑各安装管线的安装尺寸要求统一安装布置定位，绘制综合布线图，确定吊顶标高，弹放墨线及大样，精确记录放样时的材料尺寸，登记成表格，经总包、监理、业主方审定，签署同意后方可施工，材料放样加工尺寸即时交于加工单位，作好成品、半成品精加工，并按施工进度情况即时进场。1. The ceiling before construction and combining with the actual size, the requirement of design plan, the comprehensive consideration of the installation of pipeline installation dimensions for unified installation location, draw the comprehensive wiring diagram, determine the condole top level, play put chalk line and detail, accurate record lofting of material size, registration into form, the total package, supervision, owner party authorized, agree to sign the construction, material lofting processing size instant up to processing unit, make the finished products and semi-finished products of finishing, and according to the construction progress situation immediate approach.2.墙地面石材及瓷砖根据设计图纸及结合现场实际尺寸，用电脑完成墙地面石材排版，经深化设计后供业主审核确认，在排版图中必须明确开关、插座、给排水等设备位置，并且在现场必须标注出各开关、插座、给排水等设备的三维（XYZ）位置，石材精确放样后尺寸应即时以书面形式交予加工单位，按施工进度情况即时进场。2. Wall ground stone material and ceramic tile on the basis of the design drawings and combining with the actual size, use a computer complete wall ground stone layout, the detailed design for the owner after verification and confirmation, in the layout diagram must be clear about the switch, socket, water supply and drainage equipment position, and in the field must be marked the switch, socket, water supply and drainage equipment of three dimensional (XYZ) position, stone material accurate size shall immediately after the loft in written form to the processing unit, according to the construction progress situation immediate approach.进口石材以色泽均匀一致、结构紧密、不松散、不生锈、无裂痕、无明显色差，且经业主单位现场选定为准。Import stone to colour and lustre is uniform, structure compact, not loose, rusty, no crack, no clear off color, and the owner field selected shall prevail.石材均采用优等品（A级板）、墙地面成品石材厚度不小于18mm。Stone adopts high-class products (A level plate), the wall surface finished stone material th