120拌和楼性能参数.doc

集装HZS120Q砼 搅 拌 站 技 术 说 明 书HZS120Q Concrete Mixing PlantTechnical Manual版本号2011-01一、产品类型及适用范围Q系列HZS120Q混凝土搅拌设备采用模块式结构,标准产品的所有模块外形尺寸适于集装箱运输要求。它既有搅拌站投资省、可移动性强、占地面积小等优点，又具有搅拌楼生产率高、工作可靠性高的长处。Q model series HZS120Q concrete mixing plant is between vertical and horizontal type. It has less floor area covering and low investment and advantage of high efficiency as well.该设备是集物料储存、计量、搅拌于一体的大中型混凝土搅拌设备，理论生产率为120m3/h，配套主机采用JS2000双卧轴强制式搅拌机，混凝土卸料高度为3.8m，可搅拌各种类型的混凝土，尤其适合搅拌干硬性混凝土，适用中等规模以上的建筑工程、水电、公路、港口、码头、桥梁等工程建设及大中型预制件厂和混凝土生产厂。This machine is composed by storage system, weighing system, mixing system and etc. Rated output of this machine is 120m3/h. JS2000 as main machine and discharging height is 3.8m. It can mix various kinds of concrete and suitable for medium size construction sites, power stations, irrigation, highways, airfields, bridges, and medium size factories producing concrete prefabricated parts.该设备电控系统采用工控机控制。各物料均采用电子秤计量，计量精度高、误差小。控制系统具有屏幕显示、配比存储、落差自动补偿、砂石含水率补偿等功能，并可方便的进行手动、自动方式的转换，同时配备打印机、监控系统，以实现整个设备的集中控制、整体管理。Adopted industry computer as electric control system. Adopted load cell scale as weighing system, accurate and reliable. Recipe memory, freefall correction, manual /automatic operations.二、主要技术参数及性能指标Main technical specification 理论生产率Theory rated output：120m3/h 配套主机Main mixer：JS2000 卸料高度Discharging height：3.8m 骨料计量精度Discharging height：2% 水泥计量精度Cement weighing accuracy：1% 粉煤灰计量精度Fly ash weighing accuracy：1% 水计量精度Water weighing accuracy：1% 外加剂计量精度Additives weighing accuracy：1% 骨料输送量Aggregate conveying speed：500t/h 骨料仓容量Aggregate silo capacity：420m3 配套水泥仓Cement silo：SNC200 配套水泥螺旋输送机Cement screw conveyor：27311m 配套粉煤灰仓Fly ash silo：SNC200 配套粉煤灰螺旋输送机Fly ash screw conveyor：21911m 整机功率Total power：137kW(不含螺旋和粉料仓) 自动循环周期Automatic cycle: 60s 1 骨料配料系统Aggregate system 1.1 骨料储料仓Aggregate storage bin 容量Capacity 420m3 上料高度Loading height 2.5m 1.2 骨料计量斗Aggregate weighing bin 型式Type 电子秤Electronic balance 最大称量值Max. weigh range 2500kg 计量精度Weighing accuracy 2% 1.3 输送平皮带Belt 皮带宽度Belt widen 800mm 皮带速度Belt speed 1.6m/s 皮带输送量Belt conveying capacity 210m3/h 电动滚筒功率Drive drum power 4kW1.4 斜皮带Oblique belt 输送量conveying capacity 500t/h 皮带宽度Belt widen： 18和25皮带机为(18and 25) 800mm， 45皮带机为(45) 1000mm 皮带速度Belt speed 18and 25is 2m/s，45is 1.6m/s 驱动装置功率Power 30kW2、 供水系统Water system 水泵功率Water pump power 7.5kW 水泵流量Water pump flow 60m3/h3、 供外加剂系统Additives system 外加剂仓容积Additive bin capacity 3m3 循环泵功率Cycle pump power 0.75kW 供外加剂泵功率Additives pump power 2.2kW4、 搅拌主机Main machine 搅拌主机Mixer JS2000 骨料粒径diameter Of aggregate 60/80（碎石/卵石） 电机功率Motor power 237kW5、计量系统Weighing system5.1 水泥称量Cement weighing 型式Type 电子秤Electronic balance 最大称量值Max. weigh range 1000kg 精度Accuracy 1%5.2 粉煤灰计量Fly ash weighing 型式Type 电子秤Electronic balance 最大称量值Max. weigh range 400kg 精度Accuracy 1% 5.3 外加剂计量Additives weighing 型式Type 电子秤Electronic balance 最大称量值Max. weigh range 50kg 精度Accuracy 1%5.4水计量Water weighing 型式Type 电子秤Electronic balance 最大称量值Max. weigh range 500kg 精度Accuracy 1%6、气路系统Pneumatic system 空压机额定压力Air compressor pressure: 1Mpa空压机流量Air compressor flow: 2.3m37、 除尘系统Filter system 轴流风机型号Type T35-11功率Power 0.55kW8、电气系统Electric system8.1 系统采用交流380V、50Hz三相四（五）线制供电，供电变压器容量应不小于315kVA,包括强电控制系统、微机控制系统和监控系统。 Adopt AC380V, 50Hz three phases five (four) wires power resource, the capability of the transformer is more than 315kVA8.2 微机工作条件Computer working condition 电源Power resource: AC220V10% 温度Temperature: 040湿度Moisture: 85%RH8.3 生产控制方式Producing control way手动控制Manual control自动控制Auto control：微机控制Computer整个生产流程理论生产周期cycle period：60s Automatic control: Computer can control the producing process, the working periodic circle is 60s.9、粉料储存及供给系统Cement silo9.1 配套水泥仓Cement silo ：SNC200 (特殊订货Special backlog)容积Capacity 150m3直径 Diameter 4.5m 高度Total height 19m 上料高度Height 17m9.2 配套水泥螺旋输送机Cement crew Conveyor : 27311m (特殊订货Special backlog) 输送长度length 11m 输送倾角Angle 359.3 配套粉煤灰