APQP产品质量先期策划与控制计划表格(6个xls)4.xls

APQP Core Task Listing Document Number StepStep and TaskMilestones 1 Project Screening 2 Prototype3 Pilot4 Launch 5 Lessons Learned 11 items25 items31 items29 items6 items 11 1Identify Business Opportunityl 22 2Prepare preliminary bill of materials BOM l 22 4Conduct preliminary manufacturing feasibility l 1Complete Milestone Timeline Project timingl 1Review Lessons Learned from previous launchl 22 3Prepare preliminary supplier listl 11 2Assemble cross functional team Identify resource requirements AQP Team l 1Customer Contact Listl 11 3Prepare screening proposall Screening Checklist completel 11 4Secure internal approval screen l 1Conduct Program Kick off Meetingl 11 5Secure customer approvall 11 6Launch cross functional AQP teaml 11 7Complete detailed project plan l 11 8Finalize Customer agreement Work in Progress Finished Goods l 66 2Prepare product identification and traceabilityl 66 3Prepare process FMEA PFMEA including logisticsl 66 4Define measurement system on customer product requirementsl 55 1Finalize process flow diagraml 6Write pre launch control plan l 88 5Develop Identify production validation testing plan PVP l 2Perform correlation studies for testingl 22 10Freeze design Finalise BOMl 77 2Finalize equipment and tooling listl 77 3Finalize List laboratory and test equipmentl 22 11Conduct CAPEX Reviewl 7Verify contribution margin meets objectivesl 7Complete Tooling review with tooling vendorl Develop Contingency plan for critical tools equip Test handoverl 10Complete Production Vehicle Review Confirm customer assemblyl Items shown in Red are not part of Europe core task list APQP Core Task Listing Document Number 步步骤骤步步骤骤和和任任务务Milestones 1 1 项项目目评评审审2 2 样样件件3 3 试试生生产产4 4 投投产产 5 5 吸吸取取的的经经验验 教教训训 11 items25 items31 items29 items6 items 11 1识别商业机会l 22 2准备初始材料清单l 22 4初始制造可行性分析l 1完成节点评审表 项目进度表l 1评估以前项目的经验教训l 22 3准备初始供应商清单l 11 2成立横向功能小组 AQP小组 l 1顾客联系人列表l 1识别所需的资源 AQP小组 l 11 3准备汇报建议l 完成汇报检查表l 11 4获取内部批准 汇报 l 1召开项目启动会议l 11 5获取顾客批准l 11 6启动横向AQP小组活动l 11 7完成详细的项目计划表l 11 8确定顾客承诺书 文件l 11 7确定产品规格的报价l 11 7确定项目成本l 7工装初始清单的成本和资金l 1完成和递交CAPEXl 1如果Capex批准不能满足项目进度要求 确保获得预批准l 1获取Capex批准l 2汇总设计信息 提供BOMl 22 5准备原材料和部件的性能标准l 22 6准备特殊特性清单l 22 7编写产品设计标准 Work in Progress Finished Goods Preliminary Design Develop packaging requirements w ith the customer or supplier Assure that the packaging costs are included in the capital funding or piece price as appropriate Cleaning and maintenance of the returnable containers must be addressed w ith the customer Ensure the packaging design conforms to both internal and external manufacturing equipment layouts 6 2Prepare product identification and traceability Obtain agreement from the customer and suppliers for identification and traceability This should be documented on the print where appropriate 6 3Prepare process FMEA PFMEA including logistics Use a cross functional team to prepare the PFMEA Determine and implement corrective actions to reduce high RPN values Complete a thorough examination of new processes or materials to identify the failure modes 6 4 Define measurement system on customer product requirements Review the methods of gauging and inspection of new or revised process or product characteristics Ensure the gauging techniques are consistent with the drawing specifications and engineering standards 5 1Finalize process flow diagram Start with the preliminary process flow and update it for any changes that may have been done to improve the process through the design and development phases of the project Write pre launch control plan Write the pre launch control plan that will be used for the containment plan during the initial production period 8 5 Develop Identify production validation testing plan PVP Identify the production validation testing requirements along with timing so this can be included in the project timing Long lead time requirements may influence the kick off of the production tooling Perform correlation studies for testing Perform correlation studies between print specifications and the production validation process Document the correlation and provide to the AQP Team Initial correlation studies should be completed during the prototype build phases of the program 2 10Freeze design Fialize BOMSolidify the design in order to start production tooling 7 2Finalize equipment and tooling list Confirm all equipment that must be ordered to support the project Confirm all the requirements have been defined and quoted by the equipment suppliers 7 3Finalize List laboratory and test equipment Confirm all equipment that must be ordered to support the project Confirm all the requirements have been defined and quoted by the equipment suppliers 2 11Conduct CAPEX Review Conduct a review of the CAPEX and explain any variances positive or negative Develop an action plan for any items that must be improved Verify contribution margin meets objectives Review the contribution margin at the release of production equipment Document corrective actions for any negative variances Complete Tooling review with tooling vendor Meet with the tooling sources and verify all requirement and timing prior to issuing purchase orders Include timing when components will be available for assembly equipment suppliers to conduct trials Develop contingency plan for critical tools equip test handover Document corrective actions for launch issues Update policies procedures