储罐制作及安装质量计划(不含保温).doc

储罐制作及安装质量计划(不含保温) CSPC NANHAIPETROCHEMICALS PROJECTCSPC南海石化项目Fabrication andErection ofTank Inspection and Test Plan（Not IncludingThermal Insulation）储罐制作及安装质量计划（不含保温）Inspectionand TestPlanQC-8420-8600-0001SEPCO ElectricPower ConstructionCorporation山东电力基本建设总公司REV A0015SEPxxIssue forimplementaion0122SEPxxIssue forimplementaion DATE12AUGxxIssue forReview andapproval REASONFOR ISSUEBY WF WFWFCHKD REVIEWLHJ GHMGHM APPRDPS LHJLHJ CHYZX ZXRevision Information修改记录Rev版次Section No.章节号BSF reviewrecord No.BSF审查单序号Description ofmain changes主要修改内容011.Disagreement不同意2Inspect pointshould beappended byPMC.There isnot thepoint in the approvedSEPCOs procedure.检验点应由PMC添加，在SEPCO的程序中没有此点。 All Sections各章节3.Replace theletter“R”with“Report”intherecord formatitem将记录格式“R”改为“Report”NOTE13Add“R”meaning Reviewpoint添加R(Review)点1.11.21.34.14.24.34Hold pointsshould beReview points停工点改为审查点9.19.2194Hold pointsshould beWitness points停工点改为见证点2.12.22.32.45Add Qualitycertificate ofproduct加入了产品质量证明书2.1.36Add visualinspection ofmaterial加入材料的外观检验7Disagreement不同意aaaaddddfffhhhhhhhhhh THEFABRICATION AND ERECTION OF TANK INSPECTIONAND TESTPLAN（NOT INCLUDINGTHERMAL INSULATION）储罐预制及安装质量检验计划（不含保温）NO.序号Component/and Operation生产步骤/工艺Characteristics特征Type ofCheck检查类型Quantum ofCheck检查数量Reference Documentand AeptanceStandard参考文件及验收标准Record Format记录格式Inspection Agency检查责任部门Verifying Document证明文件Remark NRO.)备注/NCR编号QC1QC2QC3CMD-QC PMC/BSC1Preparation ForErection施工准备DEP34.51.01.31-CSPC DEP64.51.01.31-CSPC DEP30.48.00.31-CSPC GB128-90WI-8710-8100-0004C Rev00PR-8710-8100-0203C Rev01PR-8710-8100-0206Rev01PR-8710-0000-0064Rev00SP-8440-0000-0005Rev021.1Availability OfPrefabrication andErection Work Instruction制作与安装指导书有效Document文件100%Report RR1.2Availability OfPrefabrication andErection Document制作与安装文件有效Document文件100%Report RR1.3Availability OfPrefabrication andErection Drawings制作与安装图纸有效Document文件100%Report RR2Construction Materials施工材料2.1Plate andRolled Sections钢板及型钢2.1.1Inspection Beforeentering thefactory入厂前的检验Document文件100%WI-8710-8100-0013c Rev01Report TW Qualitycertificate ofproduct产品质量证明书aaaaddddfffhhhhhhhhhh2.1.2Testing试验one testper25t ofsteel每25t一个试验WI-8710-8100-0013c Rev01Report W W MechanicalTest Report机械性能试验报告2.1.3Visual inspection外观检验100%WI-8710-8100-0013c Rev01Report W W Inspection report检验报告2.2Bolt/Nut/Washer螺栓螺母垫圈2.2.1Inspection Beforeentering thefactory入厂前的检验Testing试验8sets perbatch每批8套WI-8710-8100-0013c Rev01Report TW MechanicalTest Report机械性能试验报告2.2.2Document文件100%WI-8710-8100-0013c Rev01Report W W Qualitycertificate ofproduct产品质量证明书2.3Painting油漆Inspection Beforeuse使用前的检查Document文件100%WI-8710-8100-0013c Rev01Report W W Qualitycertificate ofproduct产品质量证明书2.4Electrodes andwelding Wire焊条及焊丝Inspection Beforeuse使用前的检查Document文件100%WI-8710-8100-0013c Rev01Report W W Qualitycertificate ofproduct产品质量证明书aaaaddddfffhhhhhhhhhh3LIFLING EQUIPMENT起吊设备Check BeforeUse（BSF）用前检查（BSF）Testing试验100%PR-8710-0000-1423Rev01Report W W W W TestCertification（BSF）试验合格证（BSF）4Preparation forWelding焊接准备4.1Welding ProcedureQualification焊接工艺评定Document文件100%WI-8710-8100-0013c Rev01PR-8710-0000-0038Rev01Report RR4.2Welder Qualification焊工资质Document文件100%WI-8710-8100-0013c Rev01WI-8710-8100-0004C Rev00Report RR4.3NDE OperatorQualification NDE资质Document文件100%WI-8710-8100-0013c Rev01PR-8710-0000-0025Rev01Report5Prefabrication ofBottom Plates底板预制作Inspection BeforeShot Blasting抛丸前的检验Visual andDimensional Inspection外观及尺寸检验100%WI-8710-8100-0013c Rev01Report W W W Inspection report检验报告6Prefabrication ofShell Plates壁板预制作Inspection BeforeShot Blasting抛丸前的检验Visual andDimensional Inspection外观及尺寸检验100%WI-8710-8100-0013c Rev01Report W W W Inspection report检验报告7Prefabrication ofRoof Plates顶板预制作Inspection BeforeShot Blasting抛丸前的检验Visual andDimensional Inspection外观及尺寸检验100%WI-8710-8100-0013c Rev01Report W W W Inspectionreport检验报告8Shot Blasting抛丸除锈8.1Inspection BeforePainting涂漆前的检查Grades ofSurface Finish表面除锈等级10%WI-8710-8100-0013c Rev01Report W W W Inspection Card检验表aaaaddddfffhhhhhhhhhh8.2Visual Inspection外观检验100%WI-8710-8100-0013c Rev01PR-8710-8100-0206Rev01Report W W W Inspection Card检验表9Primer Painting底漆9.1Inspection BeforeInner Painting中间漆前的检查Dry FilmThickness Inspection干膜厚度检验10%WI-8710-8100-0013c Rev01PR-8710-8100-0206Rev01Report W H HW Inspection Card检验表9.2Visual Inspection外观检验100%WI-8710-8100-0013c Rev01PR-8710-8100-0206Rev01Report W W W Inspection Card检验表10Inner Printing中间漆10.1Inspection BeforeErection安装前的检验Dry FilmThickness Inspection干膜厚度检验10%WI-8710-8100-0013c Rev01PR-8710-8100-0206Rev01Report W H HW Inspection Card检验表10.2Visual Inspection外观100%WI-8710-8100-0013c Rev01PR-8710-8100-0206Rev01Report W W W Inspection Card检验表11Foundation基础Inspection BeforeErection安装前的检验Preparation Position&Elevation Inspection位置及标高的检验100%WI-8710-8100-0013c Rev01PR-8710-8100-0206Rev01PR-8710-0000-0064Rev00Report W H H H Inspection Card检验表12Lay Bottom Plates底板铺设Inspection BeforeBottom Plates Welding底板焊接前的检验Dimensional Inspection尺寸检验100%WI-8710-8100-0013c Rev01PR-8710-8100-0206Rev01PR-8710-0000-0064Rev00Report W W WInspection Card检验表13Lay Bottomaaaaddddfffhhhhhhhhhh13.1Plates Weld底板焊接Inspection BeforeShell Plates Erection壁板安装前的检验Visual andDimensional Inspection外观及尺寸检验100%WI-8710-8100-0013c Rev01PR-8710-8100-0206Rev01PR-8710-0000-0064Rev00Report Inspection Card检验表13.2RT射线探伤Bottom annualplate outside300mm底部边缘板对接焊缝外端300mm WI-8710-8100-0013c Rev01PR-8710-0000-0038Rev01PR-8710-0000-0064Rev00Report TH H Test Report试验报告13.3MT orPT磁粉或渗透探伤Follow GB128-90遵循GB128-90WI-8710-8100-0013c Rev01PR-8710-0000-0038Rev01PR-8710-0000-0064Rev00Report TH H14Top Course Plates Erection最上层壁板安装Inspection BeforeTop Course Plates Welding最上层壁板焊接前的检验Dimensional Inspection尺寸检验100%WI-8710-8100-0013c Rev01PR-8710-8100-0206Rev01PR-8710-0000-0064Rev00Report WInspection Card检验表15Top CoursePlates Weld最上层壁板焊接15.1Inspection BeforeRoof Plates Erection顶板安装前的检验Visual andDimensional Inspection外观及尺寸检验100%WI-8710-8100-0013c Rev01PR-8710-8100-0206Rev01PR-8710-0000-0064Rev00Report WInspection Card检验表aaaaddddfffhhhhhhhhhh15.2RT射线探伤Follow GB128-90遵循GB128-90WI-8710-8100-0013c Rev01PR-8710-0000-0038Rev01PR-8710-0000-0064Rev00Report TH HTest Report试验报告16Roof PlatesErection顶板安装Inspection BeforeRoof Plates Welding顶板焊接前的检验Dimensional Inspection尺寸检验100%WI-8710-8100-0013c Rev01PR-8710-8100-0206Rev01PR-8710-0000-0064Rev00Report H InspectionCard检验表17Roof PlatesWeld顶板焊接Inspection BeforeRoof Plates and TopCoursePlatesWelding顶板与最上层壁板焊接前的检验Visual andDimensional Inspection外观及尺寸检验100%WI-8710-8100-0013c Rev01PR-8710-8100-0206Rev01PR-8710-0000-0064Rev00Report InspectionCard检验表18Roof Plates and TopCoursePlatesWeld顶板与最上层壁板焊接Inspection BeforeOther CoursePlatesErection其余壁板安装前的检验Visual andDimensional Inspection外观及尺寸检验100%WI-8710-8100-0013c Rev01PR-8710-8100-0206Rev01PR-8710-0000-0064Rev00Report WInspectionCard检验表19Other CoursePlatesErection其余壁板的安装Inspection BeforeOther CoursePlatesWeld其余壁板焊接前的检验Dimensional Inspection尺寸检验100%WI-8710-8100-0013c Rev01PR-8710-0000-0064Rev00Report WInspectionCard检验表20Other CoursePlatesWeld其余壁板的焊接20.1Inspection BeforeBottom CoursePlatesandBottom PlatesWeld最底层壁板与底板焊接前的检Visual andDimensional Inspection外观及尺寸检验100%WI-8710-8100-0013c Rev01PR-8710-8100-0206Rev01PR-8710-0000-0064Rev00Report WInspectionCard检验表aaaaddddfffhhhhhhhhhh20.2验RT射线探伤Follow GB128-90遵循GB128-90WI-8710-8100-0013c Rev01PR-8710-0000-0038Rev01PR-8710-0000-0064Rev00Report TWWTest Report试验报告21Bottom CoursePlatesandBottom PlatesWeld最底层壁板与底板的焊接21.1Inspection BeforeFitting Erection附件安装前的检验Visual andDimensional Inspection外观及尺寸检验100%WI-8710-8100-0013c Rev01PR-8710-8100-0206Rev01PR-8710-0000-0064Rev00Report WInspectionCard检验表21.2MT orPT磁粉或渗透探伤100%WI-8710-8100-0013c Rev01PR-8710-0000-0038Rev01PR-8710-0000-0064Rev00Report TWWTest Report试验报告22Tank Fitting Erection储罐附件的安装22.1Inspection BeforeFittingErection附件安装前的检验Mill Certificates出厂证明书100%WI-8710-8100-0013c Rev01PR-8710-0000-0064Rev00Report Mill Certificates出厂证明书22.2Position Dimensional Inspection&Visual位置尺寸及外观检验InspectionCard检验表100%WI-8710-8100-0013c Rev01PR-8710-8100-0206Rev01PR-8710-0000-0064Rev00Report WInspectionCard检验表23Other WeldSeams Inspection其他焊缝的检验Inspection BeforeTank Testing储罐试验前的检验Visual andDimensionalInspection外观及尺寸检验100%WI-8710-8100-0013c Rev01PR-8710-8100-0206Rev01PR-8710-0000-0064Rev00Report InspectionCard检验表24Tank Testing储罐试验aaaaddddfffhhhhhhhhhh24.1Inspection BeforeTop Painting面漆前检验BottomPlatesVacuum Inspection底板真空度检验100%WI-8710-8100-0013c Rev01PR-8710-0000-0064Rev00Report WH HTest Report试验报告24.2Water Test注水试验100%WI-8710-8100-0013c Rev01PR-8710-0000-0064Rev00Report TH HHTestReport试验报告25Top Painting面漆25.1Dry FilmThickness干膜厚度Inspection检验10%WI-8710-8100-0013c Rev01PR-8710-8100-0206Rev01PR-8710-0000-0064Rev00Report WHHH InspectionCard检验表25.2Visual外观Inspection检验100%WI-8710-8100-0013c Rev01PR-8710-0000-0064Rev00Report InspectionCard检验表26Final inspection最终验收26.1Visual外观Inspection检验100%WI-8710-8100-0013c Rev01PR-8710-8100-0206Rev01PR-8710-0000-0064Rev00Report WWH InspectionCard检验表26.2Dimensional尺寸Inspection检验100%WI-8710-8100-0013c Rev01PR-8710-8100-0206Rev01PR-8710-0000-0064Rev00Report WWHHInspectionCard检验表26.3All NCRClosed所有不合格项关闭Document文件100%PR-8830-8100-0205Rev01PR-8710-0000-0064Rev00Report WWHH NonconformanceReport不合格项报告26.3Documentation AndQuality文件和质量Examination审查100%PR-8710-0000-0040Rev01Report RR NOTE注1.W WITNESSPOINT见证点H HOLDPOINT停工待检点T TEST测试R:Review审查2.QC1No.2Company EngineeringGroup QCstaff二公司工程处（队）班组aaaaddddfffhhhhhhhhhh QC2No.2Company EngineeringDivision QCengineer二公司工程处（队）QC3No.2Company ConstructionDivision QCengineer二公司施工部（工程部）CMD-QCConstruction ManagementDept.QC施工管理部工程师PMC/BSC ProjectManagement Contractor/Beijing BPECConstruction SupervisionCo.项目管理承包商/北京毕派克工程建设监理公司REFERENCES Inthis QI,reference ismade tothe followingstandards andprocedures.参考文献在本质量计划中，参考的标准如下1.DEP34.51.01.31-CSPC StandardVertical T anksSelection,Design andFabrication标准储罐选择，设计和制造2.DEP64.51.01.31-CSPC StandardVertical T anksField ErectionandTesting标准储罐现场安装和测试3.DEP30.48.00.31-CSPC Painting and Coating of New Equipment新设备的油漆与涂装4.GB128-90Construction,Check andAeptance Specificationof VerticalCylinder SteelWelded OilTank立