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P1Pre-hardened tool 预硬工具钢Product sheetToolox 33, 300 HBW with ESR properties产品数据表具备ESR属性的Toolox 33, 300 HBWSpecification技术条件Hardness硬度HBW275 - 325HBW275 325Impact toughness冲击韧性Test temperature20 C测试温度20 CImpact energy, Charpy-V-test forplate, transverse direction; min J 130 mm35板材横向夏比V形缺口冲击试验冲击能(最低)J 130 mm35Impact energy, Charpy-V-test forforged bar, thickness direction; min J 130 mm35锻件厚度方向夏比V形缺口冲击试验冲击能(最低)J 130 mm35Ultrasonic inspection超声波检测Ultrasonic inspection is carried out according to:EN 10 160 (rolled plates)EN 10228-3 (forged bars)with extra demands according to specification SSAB V6.超声波探伤(检测)要求根据:EN 10 160 (轧板)EN 10228-3 (锻件)额外要求均根据SSAB标准V6版Etching蚀刻Toolox 33 fulfils the etching requirements of NADCA # 207-2006.Toolox 33满足NADCA # 207-2006的蚀刻要求Dimensions尺寸Toolox 33 is supplied as plate in thicknesses between 5 - 130 mm, or as forged bars in thicknesses between 150 - 300 mm.提供的Toolox 33钢板厚度为5-130mm,或者是厚度为150 - 300 mm的锻造材料。Delivery condition交货条件Quenched and tempered at a minimum temperature of 590 C.经过至少590 C调质处理(淬火+高于590 C回火)Heat treatment热处理Toolox 33 is not intended for further heat treatment. If Toolox 33 is heated above 590 Cafter delivery from SSAB Plate no guarantees for the properties of the steel are given.Toolox 33 无需进一步的热处理。如果Toolox 33经过超过590 C的热处理,将不保证钢的性能。(如果Toolox33被加热到590 C以上温度,将不保证Toolox33性能)Nitriding/coating氮化/涂层Nitriding or surface coating may be carried out if the temperature is below 590 C.允许在590 C下进行氮化处理或表面涂层。Testing测试Testing according to EN 10 025 and EN ISO 6506-1.Hardness is measured on a milled surface 0.5 - 2 mm below the original surface.测试依据是EN 10 025和EN ISO 6506-1。硬度在原始表面之下0.5 - 2 mm磨过(铣削)的平面上测量。Tolerances公差Thickness, length, width and flatness tolerances according to “Dimension program and tolerances for new rolling of tool steel plates from SSAB Plate”.Forged bars; According to DIN 7527.长宽厚方向和平整度的公差均根据“SSAB轧板厂工具钢新尺寸和公差”标准。锻件圆棒 符合DIN 7527。Surface finish表面处理(出厂表面状态)On delivery from SSAB Plate the plate meets the following specifications:- free from mill scale- not repair welded- surface defects below the nominal ordered thickness are not permitted.Forged bars according to DIN 7527.SSAB轧板厂交付的板材符合以下技术规范:- 无铣削痕迹- 无补焊- 表面缺陷深度不允许超过订单的规定锻件圆棒 符合DIN 7527。SSAB Oxelosund ABSE-613 80 OxelosundSwedenTel: +46 155 25 40 00Fax: +46 155 25 55 34SSAB Oxelosund ABSE-613 80 OxelosundSweden电话:+46 155 25 40 00传真:+46 155 25 55 34P2Pre-hardened tool 预硬工具钢Technical informationToolox33技术信息Toolox33Usage用途Toolox 33 is a new steel delivered quenched and tempered with high impact toughness and very low residual stresses to get good dimensional stability. Toolox 33 has a low carbide content, and is therefore excellent to machine. Toolox 33 is suitable for plastic moulding, for rubber moulding and machine components. With proper surface treatment, the service life of the tool/componentcan be prolonged.Toolox 33是一种新型(新型的预硬工具)钢,在交货时已做调质处理,具有高强度和低内应力而且尺寸稳定的特点。Toolox 33的碳含量低,因此便于机加工。Toolox 33可以应用于注塑模、橡胶模和机械零件。通过合适的表面硬化处理,相应工具和机械零件的使用寿命均可延长。Typical Values典型值Chemical composition化学成分max 0.010%0.010%max 0.003%0.003%max 1%1%Mechanical properties机械性能Tensile strength, Rm MPa拉伸强度 Rm MPaYield strength, Rp0,2 MPa屈服强度Rp0.2 MPaElongation, A5 %延伸率 A5 %Compressive yield strength, Rc0,2 MPa压缩屈服强度Rc0.2 MPaImpact toughness J冲击韧性 JHardness HBW硬度 HBWHardness HRC硬度 HRCInclusions夹杂物Inclusion size (equiv. diam)夹杂物尺寸(等效直径)Area fraction面积系数Aspect ratio纵横比例Physical properties物理性能Heat conductivity W/m K导热性能 W/m KThermal expansion coefficient, 10-6/K热膨胀系数 10-6/KSurface technology表面处理技术Hard and tough硬度与韧性图Impact toughness, typical value Ch-V at +20 C (J)常温下冲击韧性典型值 (J)Toolox 33Toolox 33Nitriding氮化Surface coating表面涂层Toolox 44Toolox 44Nitriding氮化Surface coating表面涂层Hardness (HRC)Footnote 1: P20 = W.Nr 1.2311 and H13 = W.Nr 1.2344硬度 (HRC)脚注1:P20 = W.Nr 1.2311; H13 = W.Nr 1.2344Gas nitriding, 510 C气体氮化图,510 CHardness (HV0.5)硬度 (HV0.5)Distance from outer surface (mm)渗氮层距离表面深度(mm)SSAB Oxelosund AB, SE-613 80 Oxelosund, Sweden. Tel +46 155 25 40 00 Fax +46 155 25 55 34SSAB Oxelosund AB, SE-613 80 Oxelosund, Sweden. 电话+46 155 25 40 00 传真 +46 155 25 55 34P3Pre-hardened tool 预硬工具钢MachiningToolox33机加工Toolox33Toolox 33 can be machined using conventional machines. It is important that sharp tools are used, with a positive cutting angle and that vibration is avoided. Use the following recommendations as guidelines and the starting point for your own evaluation of best practice.普通设备即可加工Toolox 33。重要的是使用锋利的工具,使用正确的切削角且避免振动。把下列推荐方法作为加工原则和出发点,从而评估自己的最佳方法。Milling铣削加工Cemented carbide cutter ISO class P 20硬质合金刀具 ISO P 20级Always use a positive cutting angleCutting speed Vc = 150-250 m/minFeed f = 0.10-0.20 mm/toothSpeed (rpm) n= Vc x 1000/(x D)总是使用正切削角 (正确的切削角度)铣削速度Vc = 150-250 m/min进给量f = 0.10-0.20 mm/齿速度(rpm) n= Vc x 1000/(x D)RoughingUse milling cutters with circular inserts粗加工使用带圆形镶嵌件的铣刀FinishingUse milling cutters with a 45 setting angle精加工以45 设置角使用铣刀 (使用具有45切削角度的铣刀)DrillingCarbideCutting speed Vc = 40-50 m/minf = 0.10-0.18 mm/revolutionFeed (f ) and speed (rpm) (n) are dependent on the drill bit diameter DUse coolant钻孔硬质合金切削速度 Vc = 40-50 m/min进给量 f = 0.10-0.18 mm/转进给量 (f ) 和速度 (rpm) (n) 取决于钻头直径D使用冷却剂High speed steel HSS-CoCutting speed Vc = 13-15 m/minSpeed (rpm) n= Vc x 1000/( x D)Use coolant含钴高速钢HSS-Co切削速度Vc = 13-15 m/min速度n= Vc x 1000/( x D)使用冷却剂Dmm直径mmFeed, fmm/rev进给量mm/转ThreadingThread millingCutting speed Vc = 30 m/minFeed (f) = 0.03 mm/tooth攻丝攻丝削(丝锥)切削速度Vc = 30 m/min进给量(f) = 0.03 mm/齿Threading HSS-CoCutting speedVc = 7-9 m/min攻丝HSS-Co切削速度Vc = 7-9 m/minDimension尺寸Speed速度Gas cutting / Welding气割和焊接Recommended preheat temperature when gas cutting and welding. Min. 175C气割和焊接的推荐预热温度 最低175CRecommended stress relief annealing (after slow cooling to room temperature).after gas cutting and welding. 580 C气割和焊接后推荐580 C消除应力退火(缓慢冷却至室温)For further information see Best Practice or please contact SSAB Plate.更多信息请参见最佳实践或联系SSAB轧板厂。SSAB Oxelosund AB, SE-613 80 Oxelosund, Sweden. Tel +46 155 25 40 00 Fax +46 155 25 55 34SSAB Oxelosund AB, SE-613 80 Oxelosund, Sweden. 电话 +46 155 25 40 00 传真 +46 155 25 55 34P4Pre-hardened tool 预硬工具钢Dimensional range尺寸范围Standard stock dimensions标准材料尺寸Thickness (mm)厚 (mm)Width1 (mm)宽1 (mm)Length1 (mm)长1 (mm)up to 5800 5800up to 5800 5800up to 5800 5800up to 5600 56001The possible width and length is depending on the thickness.长度和宽度取决于厚度。2SM 100/140 is inspected and tested as Toolox 33/44 and has the same properties except:- in the centre of the plate thickness, approximately 5% of the actual plate thickness, the polishing properties may not fulfil the requirements of high demands. The explanation for these abbreviations is a risk for small porosities in the plate centre.2SM 100/140被作为Toolox 33/44产品进行检查和测试,与Toolox 33/44具备相同的属性,但以下属性除外:- 在钢板厚度中心,约实际板厚5%之处的抛光性能可能无法满足高标准的需要。对于小孔隙度的板中心,这些型号的说明可能不太适用。 在钢板厚度的中心部位,约占实际板厚5%左右,其抛光性能无法满足较高的要求,钢板中心存在有小孔的风险。3Material above 165 mm in thickness will be supplied as forged blocks.3厚度大于165mm的材料以锻件的形式提供。New Rolling新轧Thickness (mm)厚 (mm)Width1 (mm)宽1 (mm)Length1 (mm)长1 (mm)1The width and length is depending on the thickness.1长度和宽度取决于厚度2SM 100/140 is inspected and tested as Toolox 33/44 and has the same properties except:- in the centre of the plate thickness, approximately 5% of the actual plate thickness, the polishing properties may not fulfil the requirements of high demands. The explanation for these abbreviations is a risk for small porosities in the plate centre.2SM 100/140被作为Toolox 33/44产品进行检查和测试,与Toolox 33/44具备相同的属性,但以下属性除外:- 在钢板厚度中心,约实际板厚5%之处的抛光性能可能无法满足高标准的需要。对于小孔隙度的板中心,这些型号的说明可能不太适用。在钢板厚度的中心部位,约占实际板厚5%左右,其抛光性能无法满足较高的要求,钢板中心存在有小孔的风险。If you require smaller sizes than those offered in the stock list please contact your Approved Toolox Dealer.If larger formats are required, please contact SSAB Plate.若您需要比材料表中尺寸更小的板材,请联系您的认证Toolox经销商。若需要更大的尺寸,请联系SSAB轧板厂。Toolox is the registered trademark for tool steels produced by SSAB Plate.For more information about Toolox, contact SSAB Plate.Toolox是SSAB轧板厂所生产工具钢的注册商标。更多有关Toolox的信息,请联系SSAB轧板厂。SSAB Oxelosund ABSE-613 80 OxelosundSwedenTel: +46 155 25 40 00Fax: +46 155
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