年中总结 精美图示ppt课件.ppt

1,精进,突破,2013,2,IVOConfidential,3,2020/4/26,RoadOfCell,2013,Lean,Triz,精进生产,萃智CELL,4,IVOConfidential,5,2020/4/26,SmallSize比重越来越大,Item,CVP&CLIPCycleTimeOEE,ProductivityUnitCost,Z&Z+PCELLFABYield,Delivery,1,2,3,4,Cost,Yield,Other,专利MO&Audit,6,Delivery,2013H1Delivery,CVP,CLIP,完成目标,7,Delivery,2013H1Delivery,CycleTime,ODFOEE,整体状况良好，仍有瑕疵,8,Item,CVP&CLIPCycleTimeOEE,ProductivityUnitCost,Z&Z+PCELLFABYield,Delivery,1,2,3,4,Cost,Yield,Other,专利MO&Audit,9,IVOConfidential,10,2020/4/26,Lean-Improve,6.Rubbing人员工作简化缩减,7.ODFLC-CHB多能工培训,8.ODFSeal人员工作简化缩减,5.UPK人员工作简化缩减,4.FEOL跨站点多能工培训,3.Packing人员作业简化,1.LOT2Go/NoGo推行,2.2ndCUT区域Re-Layout,我们的成果-人力1012819,生产精神进阶,-Lean,IVOConfidential,11,2020/4/26,LEANGo/Nogo,背景：2012年底离职率高，新人多,无Defect,有Defect,无Defect,有Defect,规格不熟练判片速度慢Leakage偏高,旧有模式,Go/NOGo,12,2020/4/26,3.新人训练周期缩短:7天,1.产能提升:25%,4.Leakage降低:1.59%,LEANGo/Nogo效益,2.人力配置缩减:35人,数据来源：http:/cell-int/report/index.asp,IVOConfidential,13,2020/4/26,UnitCost,Q1Target:248.9,Q2Target:239,2013.05,2013.04,上半年UC整体237RMB/sht达标Down10.7%，H2任务更艰巨,UnitCost=CellTotal花费/PIInput,Item,CVP&CLIPCycleTimeOEE,ProductivityUnitCost,Z&Z+PCELLFABYield,Delivery,1,2,3,4,Cost,Yield,Other,专利MO&Audit,14,IVOConfidential,15,2020/4/26,CELL厂内Yield,93.2%,96.2%,94.7%,97.2%,94.7%,96.9%,94.9%,96.7%,94.7%,96.8%,2012Aver2013.012013.022013.032013.042013.05,FirstYield,FinalYield,2013H1FPY94.7%&FinalYield96.8%达标,96.23%,93.5%,1.5%,0.6%,94.6%,96.5%,89%,ThroughYield,90%,91%,92%,93%,88%,94%,95%,Z%91.84%均达标，ZP%94.23%起伏,1.63%,3.52%,ZP,Z,2012Aver2013.012013.022013.032013.042013.05,16,Item,CVP&CLIPCycleTimeOEE,ProductivityUnitCost,Z&Z+PCELLFABYield,Delivery,1,2,3,4,Cost,Yield,Other,专利MO&Audit,17,2013专利申请数量,Target,Target3件/Q,Target3件/Q,Target1件/Q,Target3件/Q,Target1件/Q,Target1件/Q,专利申请,Cell专利申请:呈大幅上升趋势，远超出Target一件/月,18,IVOConfidential,19,2020/4/26,2012Aver2013.012013.022013.032013.042013.05,2013.H1较2012指标达成状况呈持续改善趋势，整体表现稳定,KPIResult,IVOConfidential,20,2020/4/26,Challenge,B：DL离职率不稳，影响生产1.抱怨薪水低2.休息不足3.工作单调,A：MPS贴着EQCapa.(max)小尺寸比率越来越大0.4t比率越来越大,C：UnitCost改善空间越来越小,Q1Q2JulAugSepQ4,OctNovDecJanFebMar,ODFCapaVSMPS,86.5,106,104,107,107,102,51.6,62.6,66.9,65.4,64.8,18.4,4个Pattern,3个Pattern,1个Pattern,IVOConfidential,传统涂布,Super一笔连涂,涂布时间:24s提笔时间:8sTotal:32s,涂布时间:20s提笔时间:6sTotal:26s,涂布时间:20s提笔时间:2sTotal:22s,一笔连涂,ODF-Super一笔连涂,21,IVOConfidential,22,2020/4/26,HCActive,做四修二：需15人六天倒一次白夜班单人工时/M:250hr,两班两轮：需12人每月倒一次白夜班单人工时/M:200hr,IVOConfidential,23,2020/4/26,精彩瞬间,IVOConfidential,24,2020/4/26,所有的动作只为一个目标,21.7,2012/06,2012/11,18M:现金流转正,28M:盈利,VGPA,VGPA=(售价-YieldBOMcost)*Ksheet=(Z售价*Z%+P售价*P%+N售价*N%-BOMcost/(1-S%)*Ksheet,27.1,?,2013,35M,25,Cell的关键密码为何？,我们的基石LEAN&TRIZ,良率目标9095,Productivityup20%,Unitcostdown8%,VGPA35M,26,Shortage,27,IVOConfidential,28,2020/4/26,Shortage,时有发生,每月不断,持续改善,ESH,1,2,3,4,MO&异常事件,Audit,团队,目标一致&持续向前,IVOConfidential,29,2020/4/26,IVOConfidential,30,2020/4/26,MOOfCell,MO持续不断,IVOCon