模具设计2D检查流程表.xls

设设计计室室2D装装配配图图检检查查表表 2D Assembly Drawing Checklist 项项目目名名称称： 产产品品名名称称： 模模具具编编号号： Project Name: Component Name: Tool Number: 项项目目Items 内内 容容 Content 结结 果果 Result 1.模模胚胚检检查查 Mold Base Is thickness of A and B plates correct?A、B板板及及其其他他板板厚厚是是否否正正确确 是是 (Y) 否否(N) Are the pokects in A & B plates correct?A、B板板开开框框是是否否正正确确 是是 (Y) 否否(N) Is material for all mold plates identified?模模胚胚各各模模板板是是否否标标明明材材质质 是是 (Y) 否否(N) Are guide pins and bushings to standard, or their numbers ok? 导导柱柱导导套套是是否否标标准准,编编号号是是否否正正确确 是是 (Y) 否否(N) Are side lock and ejector guide pins to customer specification? 边边锁锁，中中托托司司等等是是否否按按照照客客户户要要求求 是是 (Y) 否否(N) Are all dimensions for moldbase ok?模模胚胚其其它它尺尺寸寸是是否否正正确确 是是 (Y) 否否(N) Are there dowel pins? If so, are their types ok (for B plate, spacer and back plate) ? 模模具具是是否否有有增增加加定定位位销销,销销钉钉规规格格是是否否正正确确（B 板板、方方铁铁、底底板板） 是是 (Y) 否否(N) Is dimension of moldbase chamfer identified, or is there any datum identification? 是是否否有有标标明明模模胚胚边边C角角大大小小,是是否否有有模模胚胚基基准准符符 号号 是是 (Y) 否否(N) 2.产产品品图图检检查查 Component Drawing Are component drawings latest?产产品品图图是是否否为为最最新新产产品品图图 是是 (Y) 否否(N) Are there components symmetrical with each other and identified with mirror x shrinkage? 产产品品是是否否有有镜镜像像且且有有标标示示“mirrorx 缩缩水水率率” 是是 (Y) 否否(N) Are components with shrinkage, or is the shrinkage correct? 产产品品是是否否有有乘乘缩缩水水及及缩缩水水率率是是否否正正确确 是是 (Y) 否否(N) Is number of cavity correct? Are all cavities identified with number? 产产品品穴穴数数是是否否正正确确，多多穴穴数数是是否否有有字字码码区区别别 是是 (Y) 否否(N) Is the component datum consistent with customers? 产产品品基基准准和和客客供供产产品品图图基基准准是是否否一一致致 是是 (Y) 否否(N) Is the componnent datum consistent with that on 3D? 产产品品基基准准与与3D分分模模图图基基准准是是否否一一致致 是是 (Y) 否否(N) Is the lay out ok? Are there components the same as or rotated from each other? 排排位位是是否否正正确确，是是否否为为旋旋转转复复制制关关系系 是是 (Y) 否否(N) Are height datum of all views and slides etc. consistent? 每每个个视视图图及及行行位位等等的的高高度度基基准准是是否否一一致致 是是 (Y) 否否(N) 3.前前/后后模模检检查查 Cav/Core Is material labeled on cavity and core?前前后后模模仁仁上上是是否否有有标标明明材材质质 是是 (Y) 否否(N) Have cavity and core been made in different color and overlaid to check symmetry? 前前后后模模是是否否有有变变色色镜镜像像,重重叠叠检检查查 是是 (Y) 否否(N) Is there clearance for inserts radius (R13 to R15, R16.5 to R18, R20 to R22) 镶镶呵呵角角位位R是是否否有有避避空空(R13对对应应R15、R16.5对对 应应R18、R20对对应应R22) 是是 (Y) 否否(N) Are datums on cavity and core marked with standard round datum mark? 前前后后模模料料是是否否有有圆圆形形基基准准标标志志指指示示基基准准方方向向 是是 (Y) 否否(N) Is parting line clearly shown?分分型型面面是是否否表表达达清清楚楚 是是 (Y) 否否(N) Are insert lines consistent with that on 3D?镶镶件件线线是是否否与与3D一一致致 是是 (Y) 否否(N) Whether wire-cutting lines of cavity, core, and inserts are straight or curve? 镶镶呵呵、镶镶件件等等的的线线割割线线是是否否是是直直线线或或者者为为圆圆弧弧 是是 (Y) 否否(N) Is there clearance between chamfer of cavity/core inserts and the radius of their pockets in moldbase? 前前后后模模仁仁底底部部C角角与与模模框框底底部部R角角是是否否有有避避空空 是是 (Y) 否否(N) 设设计计室室2D装装配配图图检检查查表表 2D Assembly Drawing Checklist 项项目目名名称称： 产产品品名名称称： 模模具具编编号号： Project Name: Component Name: Tool Number: 项项目目Items 内内 容容 Content 结结 果果 Result 4.镶镶件件检检查查 Inserts Are dimension, material and heat treatment for inserts correct? 镶镶件件的的尺尺寸寸，材材料料，热热处处理理是是否否正正确确 是是 (Y) 否否(N) Is there any interchangeable insert? If so, is it clearly identified? 是是否否有有可可换换镶镶件件且且表表达达清清楚楚 是是 (Y) 否否(N) Is there water in big inserts?大大镶镶件件是是否否有有运运水水 是是 (Y) 否否(N) Are all inserts held stably and against rotation?镶镶件件是是否否都都有有固固定定方方式式及及防防转转 是是 (Y) 否否(N) Are round inserts against rotation?圆圆形形镶镶件件是是否否都都有有做做防防转转 是是 (Y) 否否(N) 5. 镶镶针针检检查查 Insert Pins Is diameter of insert pin or bushing of screw boss an interger? 螺螺丝丝柱柱镶镶针针或或司司筒筒直直径径是是否否为为整整数数 是是 (Y) 否否(N) Are insert pins against rotation?镶镶针针是是否否有有做做防防转转 是是 (Y) 否否(N) Is plastic cut off the bottom of thick ribs to avoid sink mark? 厚厚筋筋位位的的根根部部是是否否有有做做减减胶胶防防缩缩水水 是是 (Y) 否否(N) 6.行行位位检检查查 Slides Are dimension, material and heat treatment for slides correct? 行行位位尺尺寸寸，材材料料，热热处处理理是是否否正正确确 是是 (Y) 否否(N) Is slide strok enough? Is stroke of guide pin consistent with limited stroke? 行行位位行行程程是是否否足足够够,导导柱柱计计算算行行程程与与限限位位行行程程是是 否否一一致致 是是 (Y) 否否(N) Are there safety and return devices for slides?行行位位是是否否有有限限位位和和复复位位装装置置 是是 (Y) 否否(N) Does slide weight overpass the capacity of slide lock? 行行位位重重量量是是否否超超过过行行位位扣扣的的最最大大负负荷荷 是是 (Y) 否否(N) Is there water in big slides? If so, is water sufficient? 大大行行位位是是否否有有运运水水且且充充足足 是是 (Y) 否否(N) no interference between slide screws, water and guide pin 行行位位螺螺丝丝，运运水水，导导柱柱是是否否不不互互相相干干涉涉 是是 (Y) 否否(N) no interference between slide, ejector pins and lifters 行行位位与与顶顶针针、斜斜顶顶是是否否不不互互相相干干涉涉 是是 (Y) 否否(N) Are there safety pins or limit switch for slides when there are ejector pins or lifters below? 行行位位下下方方有有顶顶针针或或斜斜顶顶时时,是是否否有有增增加加安安全全针针及及 电电子子行行程程开开关关 是是 (Y) 否否(N) Are there wear plates under slides? Are dimension, material, and heat treatment for slides ok? 行行位位下下方方是是否否有有耐耐磨磨片片,耐耐磨磨片片尺尺寸寸、材材料料、热热 处处理理是是否否正正确确 是是 (Y) 否否(N) 7. 斜斜顶顶检检查查 Lifters Are dimension, material and heat treatment for lifters ok? 斜斜顶顶尺尺寸寸，材材料料，热热处处理理是是否否正正确确 是是 (Y) 否否(N) Is the stroke of lifters enough?斜斜顶顶行行程程是是否否足足够够 是是 (Y) 否否(N) Lifters dont hit any other plastic.斜斜顶顶顶顶出出时时与与周周边边胶胶位位是是否否互互不不干干涉涉 是是 (Y) 否否(N) Lifters dont hit slides, ejector pins when moving. 斜斜顶顶顶顶出出到到尽尽头头时时与与行行位位，顶顶针针是是否否互互不不干干涉涉 是是 (Y) 否否(N) Are dimensions of lifter plastic, lifter seat, screws and guide block marked based on their centers? 斜斜顶顶内内胶胶位位、斜斜方方座座、斜斜方方座座螺螺丝丝、导导向向块块是是 否否分分中中取取数数 是是 (Y) 否否(N) Can lifter be assembled smoothly?斜斜顶顶在在装装模模时时是是否否能能顺顺利利装装配配 是是 (Y) 否否(N) Is there safety block for the tool with lifters?有有斜斜顶顶的的模模具具是是否否有有限限位位块块 是是 (Y) 否否(N) Are screws of lifter seat M8?斜斜方方座座螺螺丝丝是是否否在在M8以以上上 是是 (Y) 否否(N) 8.顶顶出出系系统统检检 查查 Ejection System no interference between sleeve and the hole of ejector bar 司司筒筒与与顶顶棍棍孔孔是是否否不不互互相相干干涉涉 是是 (Y) 否否(N) The step of stepped ejector pin doesnt hit insert. 有有托托顶顶针针的的托托长长与与内内模模是是否否互互不不干干涉涉 是是 (Y) 否否(N) Are ejector pins on an angle surface against rotation? 斜斜面面上上顶顶针针是是否否有有做做防防转转 是是 (Y) 否否(N) Are ejector pins well-distributed?顶顶针针的的位位置置排排布布是是否否合合理理及及均均匀匀 是是 (Y) 否否(N) Are diameter of ejector pins ok?顶顶针针的的大大小小直直径径是是否否合合理理 是是 (Y) 否否(N) Are ejector pins (2.5mm) stepped?小小于于2.5mm的的顶顶针针是是否否有有做做有有托托顶顶针针 是是 (Y) 否否(N) Is the distance between ejector pins and edge of inserts safe? 顶顶针针离离模模仁仁边边距距离离是是否否足足够够 是是 (Y) 否否(N) Is there clearance for ejector pins or blades?顶顶针针或或扁扁顶顶针针在在模模芯芯上上是是否否有有避避空空 是是 (Y) 否否(N) Is there ejection for subgate?潜潜伏伏式式入入水水附附近近是是否否有有顶顶出出机机构构 是是 (Y) 否否(N) 设设计计室室2D装装配配图图检检查查表表 2D Assembly Drawing Checklist 项项目目名名称称： 产产品品名名称称： 模模具具编编号号： Project Name: Component Name: Tool Number: 项项目目Items 内内 容容 Content 结结 果果 Result 9. 冷冷却却系系统统检检 查查 Cooling System Are threads of water fitting to customer standard and correctly identified? 运运水水接接头头喉喉牙牙是是否否符符合合客客户户要要求求且且正正确确标标示示 是是 (Y) 否否(N) no interference between water and ejector pins, screws, lifters and inserts etc. 运运水水是是否否和和运运水水顶顶针针、螺螺丝丝、斜斜顶顶、镶镶件件等等不不 互互相相干干涉涉 是是 (Y) 否否(N) Is distance between water and plastic reasonable? 运运水水离离胶胶位位边边距距离离是是否否合合理理 是是 (Y) 否否(N) Are O rings inner pressure type?运运水水胶胶圈圈是是否否为为内内压压式式 是是 (Y) 否否(N) Is distance between O rings and ejector pins safe? 运运水水胶胶圈圈离离顶顶针针边边距距离离是是否否合合理理 是是 (Y) 否否(N) Are there screws near O ring?多多运运水水胶胶圈圈附附近近是是否否有有杯杯头头螺螺丝丝 是是 (Y) 否否(N) Is water close enough to hot runner?炮炮筒筒运运水水高高度度距距离离胶胶位位是是否否足足够够 是是 (Y) 否否(N) Is cooling efficiency ok?冷冷却却效效率率是是否否合合理理 是是 (Y) 否否(N) 10.连连接接系系统统检检 查查 Connection Are size, quantity and distribution of screws in cavity and core good enough? 前前后后模模杯杯头头螺螺丝丝的的大大小小、数数量量、分分布布是是否否合合理理 是是 (Y) 否否(N) Are there lifting holes in cavity and core?前前后后模模是是否否有有吊吊模模孔孔 是是 (Y) 否否(N) no interference between screws, water, ejector pins? 螺螺丝丝与与运运水水、顶顶针针等等结结构构是是否否互互不不干干涉涉 是是 (Y) 否否(N) 11.流流道道系系统统检检 查查 Hot Runner System Is there magnified view of runner and gate?是是否否有有流流道道、浇浇口口放放大大视视图图 是是 (Y) 否否(N) Feed point isnt over against ejector pins, bosses or ribs. 入入水水点点是是否否不不正正对对顶顶针针、柱柱子子、筋筋位位上上 是是 (Y) 否否(N) Is feed point to customer specification or 3D?入入水水点点与与客客供供资资料料，3D图图是是否否一一致致 是是 (Y) 否否(N) Is diameter of locating ring to customer request? 定定位位圈圈直直径径是是否否按按照照客客户户要要求求 是是 (Y) 否否(N) Is CMS trial locating ring shown?是是否否有有增增加加CMS试试模模法法兰兰 是是 (Y) 否否(N) Are diameter of gate and spherical radius of nozzle to customer standard? 唧唧咀咀进进胶胶孔孔径径、球球面面半半径径是是否否按按照照客客户户要要求求 是是 (Y) 否否(N) Is there a dimple in the core for the gate?细细水水口口入入水水点点后后模模是是否否有有入入水水凹凹坑坑 是是 (Y) 否否(N) Is steel around gate radius strong enough?入入水水点点头头部部R处处钢钢料料强强度度是是否否足足够够 是是 (Y) 否否(N) 12. 排排气气系系统统 检检查查 Venting System Are air vents on cavity, core and big shut off surfaces designed and clearly shown? 前前后后模模及及大大碰碰穿穿面面是是否否有有做做排排气气且且表表达达清清楚楚 是是 (Y) 否否(N) Is air vent at the end of runner designed and directed to outside of tool? 流流道道末末端端是是否否有有排排气气，排排气气是是否否排排到到大大气气中中 是是 (Y) 否否(N) Is there any venting insert or pin?是是否否有有排排气气镶镶件件或或排排气气针针 是是 (Y) 否否(N) Is there venting for ejector guide bushing?导导套套是是否否有有画画排排气气 是是 (Y) 否否(N) Is there venting for the insert for a deep rib?骨骨位位深深的的镶镶件件是是否否有有画画排排气气 是是 (Y) 否否(N) 13.支撑系统检查 Support Pillar Are support pillars well-distributed and no interference with other parts? 撑撑头头是是否否均均匀匀且且不不与与其其他他零零件件干干涉涉 是是 (Y) 否否(N) no interference between support pillars and holes of ejector bar 撑撑头头是是否否不不与与顶顶棍棍孔孔干干涉涉 是是 (Y) 否否(N) 14.顶顶棍棍检检查查 Ejector Bars Do location and size of ejector bars fit customer press? 顶顶棍棍位位置置尺尺寸寸是是否否与与客客户户注注塑塑机机一一致致 是是 (Y) 否否(N) Are there enough ejector bars?顶顶棍棍数数量量是是否否足足够够 是是 (Y) 否否(N) 15.明明细细表表检检查查 Details Are project name, plastic material and component name correctly shown? 项项目目名名称称、注注塑塑材材料料、产产品品名名称称是是否否正正确确填填写写 是是 (Y) 否否(N) Are shrinkage, version, scale, tool number and design date clearly indicated? 缩缩水水、版版本本、比比例例、模模具具编编号号、设设计计时时间间是是否否 正正确确填填写写 是是 (Y) 否否(N) Are heat treatment, types of spare parts and their suppliers clearly shown? 材材料料热热处处理理，配配件件型型号号及及供供应应商商是是否否正正确确填填写写 是是 (Y) 否否(N) Are numbers of parts consistent with that on GA? 球球标标序序号号与与总总装装图图上上的的零零件件是是否否对对应应 是是 (Y) 否否(N) 设设计计室室2D装装配配图图检检查查表表 2D Assembly Drawing Checklist 项项目目名名称称： 产产品品名名称称： 模模具具编编号号： Project Name: Component Name: Tool Number: 项项目目Items 内内 容容 Content 结结 果果 Result 16. 编编号号检检查查 Numbers Is water identified with number and IN & OUT? 运运水水是是否否有有编编号号及及注注明明IN、OUT 是是 (Y) 否否(N) Are slids identified with number?行行位位是是否否有有编编号号 是是 (Y) 否否(N) Are lifters identified with number?斜斜顶顶是是否否有有编编号号 是是 (Y) 否否(N) Are inserts identified with number?镶镶件件是是否否有有编编号号 是是 (Y) 否否(N) Are insert pins identified with number?镶镶针针是是否否有有编编号号 是是 (Y) 否否(N) Is oil identified with oil in and oil out?油油路路是是否否有有标标明明oil in、oil out 是是 (Y) 否否(N) Is there datum shown? Is it consistent with that on 3D? 是是否否有有加加基基准准角角、基基准准角角是是否否与与3D上上一一致致 是是 (Y) 否否(N) Are other parts identified with numner?其其他他零零件件是是否否有有编编号号 是是 (Y) 否否(N) 17.热 流道系统 检查 Hot Runner System Is hot runner correct?客客供供热热流流道道是是否否没没有有错错误误 是是 (Y) 否否(N) Does the gate fit the tool?是是否否有有对对应应模模具具进进胶胶口口 是是 (Y) 否否(N) Is nozzle length consistent with that on drawing?热热咀咀高高度度是是否否与与热热流流道道图图纸纸一一致致 是是 (Y) 否否(N) 18.标数检查 Identification Are size of moldbase, thickness of all plates, and depth of all pockets clearly shown? 模模胚胚尺尺寸寸及及板板厚厚、框框深深是是否否有有标标注注 是是 (Y) 否否(N) Are datums (including that for moldbase and components) correctly shown? 基基准准是是否否正正确确标标注注,包包括括模模胚胚基基准准、产产品品基基准准 是是 (Y) 否否(N) Is tolerance of the nozzle marked?热热嘴嘴处处是是否否有有标标注注公公差差 是是 (Y) 否否(N) Are ejector bars identified with dimension?顶顶棍棍处处是是否否有有标标注注 是是 (Y) 否否(N) Are slide stroke and ejection stroke marked?行行位位行行程程、开开模模顶顶出出距距离离是是否否有有标标注注 是是 (Y) 否否(N) Are lifters identified with dimension?斜斜顶顶处处是是否否有有标标注注 是是 (Y) 否否(N) Are magnified views identified with dimension?放放大大图图是是否否有有标标注注 是是 (Y) 否否(N) 19.材料尺寸检查 Material Size Is dimension of cavity and core correct?前前、后后模模材材料料尺尺寸寸是是否否足足够够 是是 (Y) 否否(N) Is dimesion for slides and inserts ok?行行位位料料及及行行位位镶镶件件料料尺尺寸寸是是否否足足够够 是是 (Y) 否否(N) Is dimesion for other parts correct?其其它它材材料料尺尺寸寸是是否否足足够够 是是 (Y) 否否(N) 20.杂杂项项 Others Is there any thechniecal requirement?是是否否有有技技术术要要求求栏栏 是是 (Y) 否否(N) Is there transit strap designed?是是否否有有锁锁模模片片 是是 (Y) 否否(N) Are there name plates showing tool operating procedures? 是是否否有有标标牌牌说说明明模模具具的的操操作作流流程程 是是 (Y) 否