标准化工作ppt课件

.,StandardizedWork标准化工作,yingFuzhuo:,.,标准化工作StandardizedWork,Cartoonof5teammembersinaboatrowingindifferentdirections(p013),Cartoonof5happyteammembersinaboatrowinginsamedirections(p013),WithoutStandardization没有标准化,WithStandardization使用标准化,.,标准化工作StandardizedWork,StandardizedWorkis:标准化工作就是：thedocumented,currentbestmethodtosafelyandefficientlyperformwork,thatmeetsthenecessarylevelofquality.所记录的当前实现安全有效生产,达到必要质量水平的最佳生产方式。,.,标准化工作StandardizedWork,StandardizedWorkis标准化工作:usedwhenthereisadefinable,repeatableprocess用于明确而具有重复性的生产过程,RepairWork返修,Materials物料,Production生产,标准化操作卡STANDARDIZEDOPERATIONSHEET,ProcessName工序名称:PinInsertion插图钉,Group/Team小组/班组:Orientation定位,WorkElement生产环节:1.Pickup1pinineachhand每只手拿起一个图钉2.Insertpinssimultaneouslyinfirstrowinsideholes将图钉插入第一排内侧的孔中3.Pickup1pinineachhand每只手拿起一个图钉4.Insertpinssimultaneouslyinfirstrowoutsideholes将图钉插入第一排外侧的孔中5.Repeat1-4forsubsequentrows下面各排的安装重复1-4步操作,SideView侧视图,.,标准化工作StandardizedWork,StandardizedWorkis标准化工作是:abaselineforcontinuousimprovement不断改进的基线adocumentationofthethreeelementsimportantforcontinuousimprovement:提供了不断改进的三要素：TaktTime,WorkSequence,andStandardIn-ProcessStock单位生产时间,生产序列,标准在制品存量,Standardization标准化,Improvement改进,Standardization标准化,Standardization标准化,Standardization标准化,Improvement改进,Improvement改进,.,标准化工作StandardizedWork,StandardizedWorkis标准化工作是:thedocumented,currentbestmethodtosafelyandefficientlyperformwork,thatmeetsthenecessarylevelofquality.经记录的当前实现安全有效生产,达到所需质量水平的最佳方式。usedwhenthereisadefinable,repeatableprocess用于明确而具有重复性的工序abaselineforcontinuousimprovement不断改进的基线adocumentationofthethreeelementsimportantforcontinuousimprovement:提供了不断改进的三要素:TaktTime单位生产时间WorkSequence生产序列StandardIn-ProcessStock标准在制品存量,.,标准化工作StandardizedWork,TaktTime单位生产时间Determinesthespeedoftheline确定了生产线的速度Thetimeavailabletoproduceacomponentorsingleunit.生产一个零件或单元所能使用的时间Determinedbythenumberofvehiclesrequiredbytheendofeachdaytomeettheproductiontarget.取决于实现生产目标所需每天制造的汽车数量,TaktTime=单位生产时间,OperationalTimeperperiod每个时间段的操作时间,Yearly每年Monthly每月orDaily每天,TaktTimeisConstant!单位生产时间是恒定的!,No.ofrequiredpertimeperiod每个时间段所需生产的量,.,标准化工作StandardizedWork,Time时间,Lucy,Ethel,54321,TaktTime单位生产时间,TeamMember班组成员,CycleTime循环周期,CycleTime循环周期,ExampleofLeanChocolateFactory采取精益生产方式的巧克力厂-Takttimeisconstant,basedondemand单位生产时间是恒定的,取决于需求-Cycletimeisadjustedtotakttime循环周期与单位生产时间相适应,TaktTimebasedondemand单位生产时间取决于需求,.,标准化工作StandardizedWork,Time,Lucy,Ethel,54321,TaktTime单位生产时间,TeamMember班组成员,CycleTime循环周期,CycleTime循环周期,Overburden!负担过重!,ExampleofUnleanChocolateFactory采取非精益生产的巧克力厂-Takttimearbitrarilyspeededup单位生产时间被任意加快-Cycletimenotadjustedtotakttime循环周期与单位生产时间不适应,.,54321,标准化工作StandardizedWork,ExampleofUnleanChocolateFactory采取非精益生产的巧克力厂-Takttimesloweddown放慢了单位生产时间-Cycletimenotadjustedtothetakttime未根据单位生产时间调整循环周期,Time时间,Lucy,Ethel,TaktTime单位生产时间,WaitTime!等待时间!,WaitTime!等待时间!,TeamMember班组成员,CycleTime循环周期,CycleTime循环周期,.,标准化工作StandardizedWork,WorkSequence生产序列Agreeduponorderinwhichworkisdonetomaximisesafety,quality,andefficiency.就生产序列达成一致,以最大程度地保证生产的安全,保证质量和效率,.,StandardIn-ProcessStock标准在制品存量Specifiedquantityofpartsnecessarytoefficientlycompletethestepsofoneprocessatajobsite.保证生产场地上一个生产过程得以有效完成所需的零部件数量。Idlestockthatiswaitingforthenextoperation下一步操作待用的闲置存量,标准化工作StandardizedWork,Cartoonofin-processstock(p035),.,标准化工作StandardizedWork,ExpectationsofStandardizedWork标准化工作的预期效用1)UseSOSasabasisfortraining.将SOS作为培训的基础2)PostSOSanduseforprocessverification.张贴SOS并用以验证生产工序3)AlwaysperformStandardizedWork始终如一地执行标准化工作4)UseSOSasatoolforproblemsolving.将SOS作为解决问题的工具5)StandardizedWorkhelpsusstabilizeforeventualcontinuousimprovement标准化工作有助于我们稳定