压力容器工程规定(中英文)

压力容器工程规定ENGINEERINGSPECIFICATIONFORPRESSUREVESSELSCONTENTS目录1GENERAL概述11SCOPE范围12CODES,STANDARDSANDREGULATIONS规范、标准及规章13UNITS单位14PURCHASERSDRAWINGANDDOCUMENTS买方图纸及文件15VENDORSDRAWINGSANDDOCUMENTS卖方图纸及文件16SITECONDITION现场条件2DESIGN设计21DESIGNPRESSURE设计压力22DESIGNTEMPERATURE设计温度23CORROSIONALLOWANCES腐蚀余度24MATERIALS材料25LOADINGCONDITIONSANDSTRENGTHCALCULATION负荷条件及强度计算26TOLERANCES允许偏差3DETAILDESIGN详细设计31SHELLSANDHEADS容器壁及顶32INTERNALS内件33NOZZLESANDMANHOLES设备口及人孔34BOLTS,NUTSANDGASKETS螺栓、螺母及垫片35SUPPORTS支架36MISCELLANEOUS其它4FABRICATION制作41PLATELAYOUT排板42FORMING成型43WELDING焊接44HEATTREATMENT热处理5INSPECTIONANDTESTS检测及试验6NAMEPLATE,PAINTINGANDMARKING铭牌、刷漆及标识61NAMEPLATE铭牌62PAINTING刷漆63MARKING标识7PACKINGANDSHIPPING包装和运输71GENERAL概述72PACKINGANDPREPARATIONFORSHIPPING包装与运输准备73SHIPPING运输APPENDIXATOLERANCEFORPRESSUREVESSELS附A压力容器允许偏差1GENERAL11SCOPE111THISSPECIFICATIONTOGETHERWITHTHEENGINEERINGDRAWINGSCOVERSTHEREQUIREMENTSFORTHEMATERIALS,DESIGN,FABRICATION,INSPECTION,TESTINGANDSUPPLYOFPRESSUREVESSELSUSEDFORCIBASBR3RDLINEPROJECTINZHENJIANG,THEPEOPLESREPUBLICOFCHINA本规范及工程图纸包含对中国镇江CIBASBR第3条线工程中使用的压力容器的材料、设计、制作、检测、试验及供应的要求。THISSPECIFICATIONSHALLBEREFERREDTOALSOFORTHENONPRESSUREVESSELSEXCEPTFORTHEREQUIREMENTSOFLOCALREGULATIONIFVESSELSHAPEISSIMILARTOPRESSUREVESSELS本规范也可用于外形与压力容器相同的非压力容器。112THEDEFINITIONOFPRESSUREVESSELSSHALLBEINACCORDANCEWITH“THEPRESSUREVESSELSSAFETYTECHNOLOGYSUPERVISIONPROCEDURES”INTHEPEOPLESREPUBLICOFCHINA压力容器的限定根据中国的“压力容器安全技术监督程序”进行。113THISSPECIFICATIONDOESNOTAPPLY,INGENERAL,TOAUXILIARYPRESSUREVESSELSWHICHAREATTACHEDTOTURBINES,ENGINES,PUMPS,COMPRESSORSANDOTHERMECHANICALEQUIPMENTWHICHARENORMALLYDESIGNEDUNDERTHEMANUFACTURERSSTANDARD一般情况下，本规范不适用于涡轮、发动机、泵、压缩机及其它依照厂家标准设计制造的机械设备的附属压力容器。12CODES,STANDARDSANDREGULATIONS规范、标准及规章121PRESSUREVESSELSFABRICATEDINCHINASHALLBEDESIGNED,FABRICATED,INSPECTEDANDTESTEDINACCORDANCEWITHTHEREQUIREMENTSOFTHEFOLLOWINGCODES,STANDARDSANDREGULATIONSOFTHELATESTEDITION中国制作的压力容器必须根据以下最新版的规范、标准及规章的要求进行设计、制作、检测及试验。1THEPRESSUREVESSELSSAFETYTECHNOLOGYSUPERVISIONPROCEDURES1999EDITION压力容器安全技术监督程序（1999年版）2STEELPRESSUREVESSELSGB1501998钢制压力容器3TECHNICALSPECIFICATIONFORFABRICATIONOFSTEELCHEMICALVESSELSHG205841998钢制压力容器制作技术规范4STEELWELDEDATMOSPHERICPRESSUREVESSELSJB/T47351997钢制焊接常压容器5BASICSPECIFICATIONFORSTEELCHEMICALVESSELDESIGNHG205801998钢制化学容器设计基本规范6SPECIFICATIONFORMATERIALSSELECTIONOFSTEELCHEMICALVESSELSHG205811998钢制化学容器材料选择规范7SPECIFICATIONFORSTRESSCALCULATIONOFSTEELCHEMICALVESSELHG205821998钢制化学容器强度计算规范8SPECIFICATIONFORSTRUCTURALDESIGNOFSTEELCHEMICALVESSELHG205831998钢制化学容器结构设计规范9TECHNICALREQUIREMENTSFORFABRICATIONOFSTEELCHEMICALVESSELSHG205841998钢制化学容器制作技术要求10MECHANICALAGITATIONEQUIPMENTHG/T2056994机械搅拌设备11MECHANICPROPERTIESTESTOFWELDINGSPECIMENFORSTEELPRESSUREVESSELSJB47442000钢制压力容器焊接样品机械性能试验12NONDESTRUCTIVETESTOFPRESSUREVESSELSJB47302000压力容器无损检测13CARBONSTEELANDLOWALLOYSTEELFORGINGSFORPRESSUREVESSELSJB47262000碳钢及低合金钢锻制压力容器14STAINLESSSTEELFORGINGSFORPRESSUREVESSELSJB47282000不锈钢锻制压力容器15SEISMICPROTECTIONCODEFORPETROCHEMICALEQUIPMENTHG30481996石化设备地震保护规范122VENDORSHALLBERESPONSIBLEFORMAKINGALLASPECTSOFMATERIALS,DESIGN,FABRICATION,INSPECTIONANDTESTINGCONFORMTOTHEREQUIREMENTSOFTHESPECIFIEDCODES,STANDARDSANDLOCALREGULATIONS卖方负责根据指定的规范、标准和地方规章的要求提供材料、设计、制作、检测及试验。WHERETHEREARECONFLICTSBETWEENTHEREQUIREMENTSINPURCHASERSDRAWINGS/SPECIFICATIONSANDTHESPECIFIEDCODES/STANDARDSORLOCALREGULATIONS,THEORDEROFPRECEDENCESHALLBEASFOLLOWS如果买方图纸/规范同指定的规范、标准或地方规章之间存在冲突，按以下先后顺序加以遵守1LOCALREGULATIONS地方规章2ENGINEERINGDRAWINGS工程图纸3ENGINEERINGSPECIFICATIONS工程规范4CODESANDSTANDARDS规范和标准INSUCHACASE,VENDORSHALLPROMPTLYREFERTHECONFLICTSTOPURCHASERINWRITINGTOOBTAININGPURCHASERSINSTRUCTION在此情况下，卖方需及时书面告知买方以获得买方指示。13UNITS单位UNLESSOTHERWISESPECIFIED,SIUNITSSHALLBEAPPLIEDASTHEMEASUREMENTSYSTEMFORTHEDRAWINGSANDDOCUMENTSTOBESUBMITTEDHOWEVER,NOMINALSIZESOFPIPINGCOMPONENTSSHALLBEINACCORDANCEWITHINCHSYSTEM除非另有规定，图纸及文件中所提及的单位均为国际制。但是，管道部件的公称尺寸应符合英制14PURCHASERSDRAWINGANDDOCUMENTS买方图纸和文件141PURCHASERWILLPROVIDEENGINEERINGDRAWINGFOREACHPRESSUREVESSELWHICHCONTAINSSUCHINFORMATIONASTHESHAPE,BASICDIMENSIONS,ESTIMATEDTHICKNESSANDWEIGHT,DESIGNCONDITIONS,MATERIALSFORPRIMARYPARTS,NOZZLESPECIFICATIONS,ANDDETAILSOFINTERNALSASREQUIREDBYVENDORTOACCOMPLISHHISMECHANICALDESIGNOFTHEPRESSUREVESSEL买方需根据卖方要求为每台压力容器提供工程图纸说明形状、基本尺寸、估计厚度和重量、设计条件、主部件材质、设备口规格及内件详情，以便完成压力容器的机械设计。WHENSKETCHES,DATASHEETSORDUTYSPECIFICATIONSAREPROVIDED,VENDORSHALLPREPAREENGINEERINGDRAWINGSCOVERINGTHESAMECONTENTSASSPECIFIEDABOVESUCHDRAWINGSMAYBEUSEDASVENDORSASSEMBLYDRAWINGSWITHNECESSARYINFORMATIONADDED在提供了草图、数据表或相关规格后，卖方应绘制包含上述同样内容的工程图纸。这些图纸在加上必要的信息后可用作卖方装配图。142PURCHASERWILLPROVIDED123“VESSELSTANDARD”WHICHSUPPLEMENTSTHEABOVEDRAWINGSANDDETERMINESTHEDETAILCONSTRUCTIONOFPRESSUREVESSELS买方将提供D123“容器标准”作为上述图纸的补充，并决定压力容器的具体施工。WHENSKETCHESORDATASHEETSAREPROVIDED,VENDORSHALLCONFIRMPURCHASERTHEAPPLICATIONOFEACHDRAWINGINVESSELSTANDARD在提供了草图或数据表后，卖方需根据容器标准对图纸进行确认。15VENDORSDRAWINGSANDDOCUMENTS卖方图纸和文件151VENDORSHALLSUBMITTOPURCHASERDRAWINGSANDDOCUMENTSASCALLEDFORINPURCHASERSREQUISITIONSHEETS卖方将根据买方需求单向买方提供图纸和文件。152ALLDRAWINGSANDDOCUMENTSSHALLGIVETHENAMEOFCLIENTENDUSER,PURCHASERSWORKNO,ITEMNOANDSERVICEOFTHECOMMODITY所有图纸和文件上需给出业主名称（最终用户），买方工程编码、设备位号及系统名称。153DRAWINGSSHALLBEPREPAREDTOSCALEANDINTHIRDANGLEPROJECTION图纸需按比例使用每三角投影法进行绘制。154DRAWINGSSHALLCONTAIN图纸需包括1TITLEBLOCKPURCHASERSWORKNO,REQUISITIONNO,ITEMNOANDSERVICEOFTHECOMMODITY工程图明细表（买方工程编码、投标邀请号、设备位号及系统）2DESIGNDATACONFORMINGTOPURCHASERSDRAWINGSORDATASHEET设计数据（根据买方图纸或数据表）3MATERIALLISTMATERIALSPECIFICATIONSANDQUANTITIESFORALLPARTSINCLUDINGSPAREPARTS材料清单（所有部件、包括备件的材料规格和数量）4NOZZLELISTCONFORMINGTOPURCHASERSDRAWINGSORDATASHEET设备口清单（根据买方图纸或数据表）5ALLWELDSEAMS,ANDWELDANDSURFACEFINISHSYMBOLS所有焊缝及表面加工符号6DETAILEDDIMENSIONSANDTHICKNESS详细尺寸及厚度155STRENGTHCALCULATIONSSHALLCOVER强度计算包括1CODECALCULATIONSFORALLPRESSURERETAININGPARTSINCLUDINGREINFORCEMENTSFORNOZZLEOPENINGS所有压力保持部件，包括设备口加固件的代码计算2STRUCTURALCALCULATIONSFORINTERNALS内件结构计算3STRUCTURALCALCULATIONSFORLIFTINGLUGSANDTRANSPORTATIONFITTINGS吊耳和运输装置的结构计算4STABILITYCHECKOFVESSELANDSUPPORTFORWIND/SEISMICLOAD容器及支架的风力/地震力载荷的稳定检查5STABILITYCHECKOFVESSELANDSUPPORTATTRANSPORTATION,LOADINGNOTPAINTED不锈钢及高合金钢的表面不需刷漆。BGASKETSHEETSURFACESEEPAR622垫片的表面，见622622ALLFLANGEFACESANDOTHERMACHINEDSURFACESSHALLBECOATEDWITHAREADILYREMOVABLERUSTPREVENTIVEPAINT所有法兰面及其它加工面应用易去除防尘漆保护。623VENDORSHALLSUBMITADETAILEDPROCEDUREOFAPPLICABLEPAINTINGSYSTEMPAINTINGSPECIFICATIONFORPURCHASERSAPPROVAL卖方应递交一份详细有刷漆程序（油漆规范）给买方审批。63MARKING标识631EACHPRESSUREVESSELSSHALLBEMARKEDINACCORDANCEWITHVESSELSTANDARDD123每台压力容器应根据容器标准D123进行标识。632PRESSUREVESSELSSUBJECTTOPRCREGULATIONSSHALLBEPROVIDEDWITHTHENAMEANDIDENTIFICATIONPLATESTIPULATEDINTHEREGULATIONS根据中国法规制造的压力容器应依据规章要求配备铭牌及标识牌。633ALLREMOVABLEPARTSSHALLBEIDENTIFIED所有可拆除部件均需标识。634FURTHERMORE,ALLVESSELSSHALLBEPROVIDEDWITHANIDENTIFICATIONPLATEFITTEDWITHRIVETSONASUPPORTINGPLATEACCORDINGTOIDENTIFICATIONPLATE/NAMEPLATESTANDARDDRAWINGS此外，所有容器应根据标识牌/铭牌标准图将标识牌铆固到支承板上。635THELOCATIONOFIDENTIFICATIONPLATE/NAMEPLATEISSPECIFIEDONPURCHASERSDRAWINGORDATASHEET标识牌/铭牌的位置在买方图纸或数据表中指定。7PACKINGANDSHIPPING包装及运输71GENERAL概述PACKINGANDSHIPPINGSHALLBEINACCORDANCEWITHENGINEERINGSPECIFICATIONR453“PACKINGANDTRANSPORTATION”ANDTHEFOLLOWINGADDITIONALREQUIREMENTS包装及运输及符合工程规范R453“包装及运输”及以下附加要求72PACKINGANDPREPARATIONFORSHIPPING包装及运输准备721ALLVESSELSSHALLBEDRIEDUPBYDRAININGANDAIRBLOWING,THOROUGHLYCLEANEDINSIDEANDOUTSIDEANDFREEOFALLDIRTANDLOOSEFOREIGNMATERIALSBEFORESHIPPING在运输前所有容器应使用排水及吹扫的方式进行干燥，彻底清理内外部，去除灰尘及异物。722ALLFLANGEDOPENINGSSHALLBEPROVIDEDWITHBOLTEDSTEELCOVEROFMINIMUM45MMTHICKNESSWITHGASKETSNUMBEROFBOLTINGISONEFORTHOFTHESERVICEBOLTBUTNOTLESSTHAN4SETS所有法兰口应配备最小厚度为45MM的带垫片的螺栓连接钢盖板。连接的螺栓数量为总螺栓数的1/4，但不少于4套。723SPAREPARTSSHALLBEPACKEDSEPARATELYFROMTHEVESSELS备件应同容器分开包装。73SHIPPING运输731TEMPLATESANDFOUNDATIONBOLTINGSHALLBESHIPPEDSEPARATELYFROMTHEVESSELSACCORDINGTOPURCHASERSINSTRUCTION样板及地脚螺栓应根据买方指导同容器分开运输。732INTERNALSWITHINVENDORSSCOPEOFSUPPLYSHALLBEINSTALLEDANDASSEMBLEDATVENDORSSHOPBEFORESHIPPING,UNLESSOTHERWISEINSTRUCTEDBYPURCHASER在运输前，卖方供应的内件应在卖方车间安装好，除非买方另有指示。733NOVESSELSSHALLBERELEASEDFORSHIPMENTFROMVENDORSSHOPUNTILITHASBEENAPPROVEDBYPURCHASERSINSPECTOR再未经买方检查人员批准前不得将容器从卖方车间运出。APPENDIXA附录AFIGTOLERANCESFORPRESSUREVESSELS图表压力容器容许偏差SHELLSANDHEADS壳体及封头TOLERANCESFORSHAPEOFFORMEDHEADSANDOUTOFROUNDNESSOFSHELLSSHALLBEASSPECIFIEDINTHEAPPLICABLECODES成型封头的形状及壳体的不圆度的容许偏差应符合相关规范的规定。1OVERALLLENGTHBETWEENTL切线间的总长13OR15PER1000,WHICHEVERISGREATER,BUTNOTEXCEEDTHEFOLLOWINGVALUE13，或每1000为15，但不能超过以下数值LENGTH,L长度TOLERANCES容许偏差L3000025L30000402AINSIDEDIAMETERASDETERMINEDBYCIRCUMFERENTIALMEASUREMENTS内径（通过圆周测量法确定）NOMINALID,D公称内径TOLERANCES容许偏差D1200120030000MAX25最大25NOZZLES,MANHOLESANDOTHERATTACHMENTS设备口、人孔及其它附件4ALOCATIONOFNOZZLEFROMTL设备口到切线位置64BORIENTATIONOFNOZZLEFROMREFERENCECENTERLINE设备口到参考中心线的方位64CNOZZLEFLANGEFACEFROMSHELLEXTERNALSURFACE从壳体外表面到设备口法兰面54DALIGNMENTOFNOZZLEFLANGEFACE设备口法兰面对中1/24EROTATIONORIENTATIONOFBOLTHOLEATBOLTCIRCLEMAX15螺栓孔圆周内直径偏差最大154FTOPORBOTTOMFLANGEFACEFROMADJACENTTL顶部（或底部）法兰面到相邻切线104GLOCATIONOFNOZZLEONTOPHEADFROMCENTEROFHEAD顶部封头上的设备中到封头中心的位置64HFLANGEFACEOFBOTTOMDRAWOFFNOZZLESFROMREFERENCECENTERLINE105ALOCATIONOFMANHOLEFROMTL人孔到切线的位置105BORIENTATIONOFMANHOLEFROMREFERENCECENTERLINE人孔从参考中心线的方位105CMANHOLEFLANGEFACEFROMSHELLEXTERNALSURFACE人孔法兰面到壳体外表面105DALIGNMENTOFMANHOLEFLANGEFACE人孔法兰面对中16LOCATIONOFNOZZLEANDMANHOLERELATEDTOTRAYSFROMTRAYSUPPORTRING3设备口及人孔到塔盘支承圈（涉及到塔盘）7ANYPAIROFNOZZLESIENOZZLESFORLIQUIDLEVELGAUGEANDCONNECTEDTOREBOILER任意一对设备口（如液位计设备口及连接到重沸器的设备口）7ADIFFERENCEINNOZZLELENGTHMAX1设备口长偏差最大为17BDISTANCEBETWEENNOZZLES设备口间距27CDIFFERENCEINORIENTATION方位偏差MAX27DALIGNMENTOFFLANGEFACE法兰面对中1/48CLIPSOROTHERSIMILARSTRUCTURALATTACHMENTSFORPLATFORM,LADDERORPIPESUPPORT平台、梯子或管架上的卡具或其它相同结构附件8ALOCATIONFROMTL到切线的位置108BORIENTATIONFROMREFERENCECENTERLINE到参考中心线的方位108CDISTANCEBETWEENANYPAIROFCLIPS任意一对卡具的间距3SUPPORTSSKIRT,LUGS,LEGSANDSADDLES支撑物（侧缘、凸耳、支腿及承台等）9ADISTANCEFROMTLTOBOTTOMOFBASEPLATEHEIGHTOFSKIRTORLEG从切线到基座底的间距（侧缘或支腿高）NOMINALID,D公称内径TOLERANCES容许偏差D2100D2100699BOUTOFLEVELOFBASEPLATEDIFFERENCEBETWEENMAXANDMINDISTANCESFROMTLTOBOTTOMOFBASEPLATE基座不平度（从切线到基座底的最大间距与最小间距间的差距）NOMINALID,D公称内径TOLERANCES容许偏差D2100210021003612HORIZONTALVESSELS卧式容器12ADISTANCEFROMREFERENCECENTERLINE