电线-端子压接模具-的应用技术.ppt

技术文件,JunkPileofNon-QualityTerminations,Doingitrightthefirsttimeprovides.,.Asatisfiedcustomer,ComponentsofaQualityTermination,WireTerminalsToolingDocumentationQualityTrainedPersonnel,ComponentsofaQualityTermination,WireTerminalsToolingDocumentationQualityTrainedPersonnel,ElementsofaWire,WireSizes,12AWG,18AWG,24AWG,WhatisCMA?,d,D,CMA=D,2,CMA=dxNN=NumberofStrands,2,CMAChart,InsulationVariation,18AWG,18AWG,18AWG,StrippingWire:GoodStrips,Square,evencut,Nonicksorcutstrands,StrippingWire:BadStrips,NickedStrand,CutStrands,CutatAngle,TaperedorTornInsulation,ResultsofBadStrips=LossofElectricalCharacteristics,Nickedandcutstrands=Decreasedelectricalandmechanicalstrength,Unevenortaperedstrip=Insulationinwirecrimp,ComponentsofaQualityTermination,WireTerminalsToolingDocumentationQualityTrainedPersonnel,TypesofTerminals,AnatomyofaTerminal-OpenBarrel,WireBarrel,WireBarrelandContactEnd,WireBarrelandContactEndwithInsulationSupport,AnatomyofaTerminal-ClosedBarrel,WireBarrel,ContactEnd,InsulationSupport,AdvantagesofInsulationSupport,StressPoint,MechanicalandElectricalCharacteristics,FunctionsofWireBarrelandInsulationSupportBarrel(openbarrel),FunctionsofWireBarrelandInsulationSupportBarrel(closedbarrel),WireBarrel,WIRE,StripLength,InsulationSupportCrimp,WireBarrelCrimp,InsulationSupportBarrel,AreaReduction,MechanicalStrength,MechanicalStrength,IncreasingMechanicalStrength,IncreasingCrimpingForceDecreasingCrimpHeight,CrimpDesignRange,MechanicalStrength,ElectricalPerformance,PoorTermination,PoorTermination,GoodTermination,GoodTermination,ElectricalPerformance,IncreasingCrimpingForceDecreasingCrimpHeight,ElectricalPerformance(DecreasingMillivoltDrop&Resistance),CrimpDesignParameters,IncreasingMechanicalStrength&ElectricalPerformance,DecreasingCrimpHeight,MechanicalStrength,CrimpDesignRange,ElectricalPerformance,ComponentsofaQualityTermination,WireTerminalsToolingDocumentationQualityTrainedPersonnel,Ugh!MeCrimpGood!,JSTApplicationTooling,APPLICATORS,ComponentsofaQualityTermination,WireTerminalsToolingDocumentationQualityTrainedPersonnel,LogSheet(overallview),LogSheetDataCrimpRangeandInsulationDiameter,DocumentationData,ApplicationSpecification,HandlingManual,JST,NOTE,Allnumericalvaluesareinmetricunits(withU.S.customaryunitsinbrackets).Dimensionsareinmillimeters(andinches).Unlessotherwisespecified,dimensionshaveatoleranceof0.13(.005)andangleshaveatoleranceof2.Figuresandillustrationsareforidentificationonlyandarenotdrawntoscale.,1.INTRODUCTION,ThisspecificationcoverstherequirementsfortheapplicationofAMPPIDG(Pre-InsulatedDiamondGrip)FASTONReceptacleContacts.Thecontactinsulationiscolor-codedbywiresizerangetoeliminateerrorsduringinsulation.PIDGFASTONReceptacleContactsareavailableinavarietyofsizestoaccomodateyourrequirementsApplicationmaybedonebyhandforloosepiececontactsand/ormachinefortape-orreelmountedcontacts.-,REFERENCEMATERIAL,REFERENCEMATERIAL2.1REVISIONSUMMARYTHISPARAGRAPHISRESERVEDFORAREVISIONSUMMARYOFTHEMOSTRECENTADDITIONSANDCHANGESMADETOTHISSPECIFICATIONWHICHINCLUDESTHEF0LLOWING:,VISUALAIDFigure12showsatypicalapplicationofaPIDGFASTONReceptacleContact.ThisillustrationshouldbeUsedbyproductionpersonneltoensureacorrectlyappliedproduct.,INSULATIONNOTCRACKEDORDAMAGED,WIREFULLYINSERTEDINTOCRIMPAREAS,INSULATIONCRIMPEDTIGHTLYONWIRE,FIGURE12.VISUALAID,REVB,250SeriesReceptacle(Typ),InsulationCrimpArea,Color-CodedReceptacleInsulation,WireStop,187SeriesReceptacle(Typ),110SeriesReceptacle(LowInsertionStyleShown),CutoffTab,Color-CodedReceptacleInsulation,JST,QualityMeasurementsandProperlyCrimpedTerminals,InsulationSupportCrimpAdjustments,HeavyDutyMiniApplicator,CrimpHeight,WireBarrel,Anvil,WireGathering,ProperStripLengthandWirePlacement,ProperPlacementofWire(endfeed),ProperPlacementofWire(sidefeed