弯管模具使用说明书

一模具资料（MOLDINFORMATION）1二模具使用说明（OPERATIONINSTRUCTION）2-6三模具维护保养（MAINTENANCEINSTRUCTION）7-12四注塑工艺参考卡（MOLDINGTECHNICSHEET）13五附件/备用清单（ACCESSORIESLIST）14六模具检验单（OAINSPECTIONREPORT）15-16七附件（ACCESSORIES）模具零件说明（MoldpartsDescription）17模具结构简图（MOLDSTRUOTWRE）18-19前模运水示意图（COOLINGDIAGRAMOFCAVITYSIDE）20后模运水示意图（COOLINGDIAGRAMOFCORESIDE）21行位运水示意图（COOLINGDIAGRAMOFSLIDERSIDE）22-23八用户意见反馈书（CLIENTSCOMMENTANDSUGGESTION）24,目录content,1,模号胶料MoldNo.LM12113_PlasticmaterialPBT型腔数缩水率Numberofcavity1*1shrinkage：1.0065每模产品重量：前模钢材：Shotweight151.46gcavitysteel:1.2343胶口重量：后模钢材Runnerandspreeweight/coresteel:1.2343模具尺寸：molddimension：Width550mmxHeight949mmxThickness642mm.模具重量moldweight：1165kg最少开模行程minimumStroke：300mm顶针板行程ejectorstroke：40mm唧嘴偏左/偏右/中心sprueoffset：0mm定位圈直径Locatingringsdiameter：159.8高度height：10mm唧嘴球面半径和孔径Spruebushing：SR15.5mm8mm码模Moldmountingmethod:码模边凸出宽度Flangewidth50mm码模槽深ClampingSlotdepth/mmx高height/mm吊环孔Eyebolt:M30,一模具资料MOLDINFORMATION,1.注塑机要求InjectionMachineSpec1).注塑机机型TypeofInjectionMachine260T2).法兰直径LocatingRingDia1603).唧嘴SprueSR唧嘴孔sprueSR1584).注塑机喷嘴伸入量NozzleMovementDistance20mm5).K.O杆直径EjectorHoleDia366).顶出行程Ejectorstroke40mm2.模具的结构特点MoldStructure1).流道类型RunnerMethod冷流道Cold热流道Hot2).热流道品牌HottrademarkDMEYUDOMoldMasterHASCO其它other：Synventive,2,二模具使用说明THEOPERATIONOFMOLD,3,3).水口类型GateMethod大水口直接进胶Direct潜水Submarinegate产品表面点进胶Pinpoint侧水Edgegate针阀式针ValveGate细水转侧Pinpointtransfersidegate4).模具类型Typeofmoldbase二板模2plate（倒装Reverse）三板模3plate5).模胚/钢材MoldBase/MaterialA板Aplate：_P20_B板Bplate：_P20_,二模具使用说明THEOPERATIONOFMOLD,6).模胚品牌MoldBasetrademarkLKMHASCODME其他other_荣伸_7).钢材/硬度Material/Hardness前模仁Cavity:1.234350-54_HRC后模仁Core:1.234348-52_HRC镶件Insert:1.276752-54_HRC行位Slide:1.276748-52_HRC,4,8).产品扣位处理Under-cutTreatment斜边Anglepin行位Air/oil前模弹块FloatinCAV.斜顶Lifte9).顶出Ejector圆顶针Ejectorpin扁顶针Bladeejector司简Sleeveejector斜顶Lifter直顶StraightLifter推方Stripperbar推板Stripperplate推圈Stripperring推板Stripperplate气顶Airvalve机械手AutomaticEject,二模具使用说明THEOPERATIONOFMOLD,10).取件ProductsEjection自动落下GravityDrop手取Manual机械手AutomaticEject11).取水口方法RunnerEjection自动落下GravityDrop手取Manual12).运水Cooling水Water温水HotWater油Hotoil13).喉牙Threadstandard公制M_美制NPT_14).顶针板复位方式ReturnMethod弹簧Spring先复位EarlyEjector油压Hydraulic强制Compel,5,3、开模动作注意Moldopeningnotice：1).前模（2）组带油缸的行位动作没有先后要求，接在同一个集油块中，是同时运动的。(2)CavityslidesThetwogroupdidnothavetherequiredaction,connectedwithanoilblock，itscanatthesamethetimemovement。2）.前模行位（油缸，气缸）需抽开到位后，才能开模；Thecavityslideopenedpriortothemoldopen；4、顶出动作注意Ejectionnotice:1).后模（2）组行位，两组带油缸的行位动作没有先后要求，接在同一个集油块中，是同时运动的。(2)CavityslidesThetwogroupdidnothavetherequiredaction,connectedwithanoilblock，itscanatthesamethetimemovement。canatthesametimemovement。2).后模滑块（油缸，气缸）需抽开到位后，才能开始顶出；Coreslideopenedpriortotheejection,二模具使用说明THEOPERATIONOFMOLD,6,5、合模动作注意moldclosednotice:1).合模前，顶针板必须完全复位；Beforemoldclosed,ejectionplatemustbereturnedcompletely2).顶针板完全复位后，后模滑块才能开始复位；Ejectionplatereturncompletelypriortothecoreslides3).后模滑块复位动作要在合模前完成，后模滑块（油缸，汽缸）复位到位后，才能开始合模；Coreslidesaction:beforemoldclosed，Coreslidesreturncompletelypriortothemoldclosedaction4).；但是要注意：前模滑块（油缸，汽缸）复位动作要在合模后进行复位。Becareful：Cavityslidesaction:aftermoldclosed。,二模具使用说明THEOPERATIONOFMOLD,7,6、使用模具注意事项operationnotice：1).检查注塑机的各项技术参数设定是否正常；Checkthatmoldingparameterweresetproperly.2).装模前将注塑台（炮嘴）后退；Retracttheinjectionunitbeforemoldmounting.3).调整注塑机动定模板间间距，使其大于模厚；Adjustthedistancebetweentheplatens:Itmustbelargerthanthemoldthickness4).按模具上向上方向吊起模具放入动定模板之间，使模具的定位圈先导入注塑机定模板上的定位孔中，再闭合机板，使模具紧帖于两机板之间。Liftthemoldwitharrowsign“”upwardandsetitbetweentheplatens.Insertthelocatingringintocenterholeofthefixedplaten.5).模具侧边同机板侧边平行，用压板及螺丝固定模具于注塑机动定模板上。Beforeclampingthemoldontobothplatens,ensurethatthemoldisnottiltedsideway.6).锁模块后，进行开模、合模、试合模力，逐步调整锁模位置，逐渐升高锁模力并使连杆能够伸直。严禁在闭模状态下增大锁模力，以免损坏模具。AlwayscheckthatP/Lstrapsareremovedbeforeopeningthemold.Checktheclampingpressurebyopeningandclosingthemold,increasetheplatendaylightslowlytillthelinkrodsfullyextend.Neverincreaseclampingpressurewhilemoldisclosed;elsemoldingmachinewillbeseverelydamaged.,三模具维护保养operationandmaintenance,8,7、进行模具的润滑检查；对模具的相对滑动部分添加润滑油。Greaseandlubricateallslidingsurfaces8、进行模具结构件的检查；Checkthemoldstructure.检查模具的活动部分在动作时是否存在异常响声，各滑动部分运动是否灵活，动作时有无振动及卡死；Checkforabnormalnoiseduringmovement,ensureslidingactionaresmooth.Thereshouldbenovibrationandjamming.检查导柱、导套、顶针、滑块等有无严重磨损现象，模具的光、薄、细部位有无缺损、开裂、变形等；检查型腔表面及型芯有无刮花现象，缺陷有无增多，顶针和其它部位有无折断现象；Checkfordamages,cracks,deformationsetc.inpolishedareas,thinordelicateparts.Checkandreportanyscratchesonthesurfacesofcavitiesandcores,anynewdefects,anybrokenejectorpinsanddelicateparts.9、模具清擦干净，型腔表面喷涂防锈剂或防锈油脂，合模，收紧锁模片，落模,摆放在指定位置；Cleanupthemold,rustproofthecavityandcoresurfacesbeforeclosingthemold.TightentheP/Lstrapsanddismountthemold.Storeasinstructed.10、模具每生产10000模以后要下机进行保养和检查,MouldhavetobesetofffrommachinefordetailmaintenanceandcheckoverafterEvery10000shotsofproduction.,三模具维护保养operationandmaintenance,9,三模具维护保养operationandmaintenance,MoldmaintenanceCaption,这组行位通过油缸拉动抽芯，组件之间多处通过T槽带动。模具连续生产一周后要及时检查组件之间的润滑油是否足够，防止组件之间插烧，导致行位损坏。,10,三模具维护保养operationandmaintenance,MoldmaintenanceCaption,这组行位通过油缸拉动走弧形抽芯，模具连续生产一周后要及时检查组件之间的润滑油是否足够，防止组件之间插烧，导致行位损坏。同时检查连接行位镶件的两个滑动连接件是否有磨损或者失效，防止行位开模过程中突然卡死。,11,三模具维护保养operationandmaintenance,MoldmaintenanceCaption,这两组行位通过油缸拉动抽芯，组件之间多处通过T槽带动。模具连续生产一周后要及时检查组件之间的润滑油是否足够，防止组件之间插烧，导致行位损坏。,12,三模具维护保养operationandmaintenance,MoldmaintenanceCaption,模具每生产一周以后要下机进行保养和检查。检查导柱、导套、顶针、滑块等有无严重磨损现象，模具的光、薄、细部位有无缺损、开裂、变形等；检查型腔表面及型芯有无刮花现象，缺陷有无增多，顶针和其它部位有无折断现象，对模具的相对滑动部分添加润滑油。,13,MOLDTRIALRECORDMoldNo：LM12113Injectionmachine：260TONDate：2013-8-5,四注塑工艺参考卡MOLDINGTECHNICSHEET,14,1)附件不安装于模具上，但要连同模具交付客户的部件、工具。Accessoriesarepartsthatwerenotinstalledonthemold,butwereshippedtogetherforfutureuse.Examples:electrodes,interchangeableinsertsorcores,fixtures,tools,equipmentsuchastemperaturecontrollers,etc.2)备用件是已安装在模具上，多出的数量交给客户,以备维修使用。Spareparts:Partswerealreadyinstalledonthemold,butextraquantitieswereincludedforemergencymaintenanceuse.,五附件/备用清单Accessoriesandsparepartslist,一、模具结构检验：Visualinspection:1、具外形尺寸，定位圈直径，唧咀孔及球面半径，顶出孔位置和大小符合要求；Sizeofmoldsuitabletotheinjectionmachine.2、顶针，螺丝，水咀，胶圈规格正确；Ejectorpin、screw、plug、o-ring、etc、allofstandardpartsareproper.3、滑块已装有限位保护；SlidesstrodeprotectedbySafe-block.4、顶出距离有限位块限制；EjectorstrokeprotectedbySafe-block.5、电线插座已按要求安装，各接线端子已按要求连接；Electricalcomponents,socketsandplugs,wiringetc.areintactandinworkingcondition.wiringsclearlymarkedandproperlyconnected.二模具动作检验：1、模具开闭正常；Moldopen/closesmoothlyandnormal.2、滑块运动顺滑，无异常声响；Slidesransmoothlyandnormal.3、斜顶顶出顺滑，复位平稳;Canransmoothlyandnormal.,15,六模具检验单FINALINSPECTIONREPORT,4、油缸控制平稳，无冲击，无泄漏；Hydrauliccylindersransmoothlyandnormal.5、产品顶出正常;Ejectorplatesransmoothlyandnormal.6、冷却运水流动畅通，无泄漏；Waterflowwithneitherblockagenorleakage.7、连续注塑生产_60_件/_1_小时，注塑时模具正常，生产出样板合格。Continuousmoldingfor_60_shots_1_howrs,moldrannormallyandpartspassedinspection.三、装箱检验：Packinginspection:模具表面平整，无凹坑，锈迹等不良缺陷；已按要求进行表面喷漆；Externalsurfacescleanedup,rustremoved,markingsrepainted锁模片已收紧；MoldP/Lstrap(s)installedandtightened.各板号字码，运水标记，吊环孔字码清晰可见；Markingsforwaterline、identification、eyeboltetc.Stamped.已涂防锈保护油，并外用薄膜包好；Inunctionsprotectagainstrustiness.依包装要求装箱,备件、附件数量点齐及装妥Packedaccordingtopackagingstandardandspecification.,16,六模具检验单FINALINSPECTIONREPORT,17,MoldpartsDescription,七附件ACCESSORIES,1.非标模胚CI4555