Word2003版1-设计文档集4-设备一览表

镇海炼化年产九万吨甲基丙烯酸甲酯项目设备一览表指导教师：杨欣 韩媛媛 杨时颖 肖美添 余宗钟团队成员：沈佳磊 叶蒸诚 王慧 周小琪 陈淳镇海炼化年产九万吨甲基丙烯酸甲酯项目 设备选型一览表目录第一章 非标设备设计一览表11.1 塔设备设计一览表11.2 反应器设备设计一览表11.3 气液分离器设计一览表1第二章 标准设备选型一览表32.1 换热器设备选型一览表32.2 储罐选型一览表42.3 压缩机选型一览表42.4 泵选型一览表42.5 管道选型一览表58华侨大学H-Quality团队第一章 非标设备设计一览表1.1 塔设备设计一览表设备位号设备名称类型塔体内径/mm塔高/mm设计温度/设计压力/MPa封头形式材料保护层保温层重量/kg数量T0101急冷塔急冷喷淋塔380090001750.15标准椭圆封头S31608岩棉不锈钢薄板140001T0201甲醇吸收塔浮阀塔380011677700.125标准椭圆封头S31608岩棉不锈钢薄板211991T0202脱水精馏塔填料塔4800143801200.2标准椭圆封头S31608岩棉不锈钢薄板257301T0301产品精馏塔填料塔4150151502001.0标准椭圆封头S31608岩棉不锈钢薄板235201T0401甲醇回收精馏塔浮阀塔160098501000.5标准椭圆封头S31608岩棉不锈钢薄板1264011.2 反应器设备设计一览表设备位号设备名称直径/mm设计温度/设计压力/MPa封头形式材料壁厚/mm数量重量/kgR0101选择性氧化反应器34503800.5标准椭圆封头S3160815127763.83R0201氧化酯化反应器3500501.52标准椭圆封头16MnR819472.81.3 气液分离器设计一览表位号分离器名称分离器类型尺寸/mm高度/mm材料壁厚 /mm重量/kg数量V0201吸收废气分离罐立式丝网分离器12006300S3160881437.21V0202反应废气分离器立式丝网分离器15008000S31608819001V0401回流气液分离器立式丝网分离器5002600S31608624501第二章 标准设备选型一览表2.1 换热器设备选型一览表位号设备名称型号换热管数量总换热面积/m2数量管程材质壳程材质E0101空气预热器BEM700-0.6-110-3/19-1/5607550116MnQ345RE0102异丁烯预热器BEM325-6.4-11-2/19-28811116MnQ345RE0103混合进料预热器BEM700-0.6-110-3/19-1607110116MnQ345RE0106循环水冷却器BEM273-1.6-10-3/19-25610116MnQ345RE0201压缩气体一段冷凝器BEM800-1-143-3/19-1797143116MnQ345RE0202压缩气体二段冷凝器BEM900-1.6-246-4.5/19-6914246116MnQ345RE0203压缩气体三段冷凝器BEM1000-1.6-226-3/19-11267226116MnQ345RE0302甲基丙烯酸甲酯产品冷却器BEM400-1.6-32-3/19-117432116MnQ345RE0403循环甲醇冷却器BEM700-0.6-93-3/19-651893116MnQ345RE0104第一反应器产品一段冷却BEM700-0.6-110-3/19-1/5607550116MnQ345RE0105第一反应器产品二段冷却BEM600-1-154-3/19-1/2430154116MnQ345RE0107第一反应器产品三段冷却BEM600-0.6-67-3/19-437067116MnQ345RE0204除水塔冷却器BEM600-0.6-116-4.5/19-1430462116MnQ345RE0205除水塔再沸器BKU273-1-129-1.5/25-1/3467129116MnQ345RE0301甲基丙烯酸甲酯精馏塔冷凝器BEM800-1.6-715-3/19-1/5607715116MnQ345RE0304甲基丙烯酸甲酯精馏塔再沸器BKU235-6-25-4.5/19-18825116MnQ345RE0401热泵精馏塔顶一段冷却器BEM500-1.6-74-4.5/19-127574116MnQ345RE0402热泵精馏塔顶二段冷却器BEM400-0.6-21-2/19-117421116MnQ345R2.2 储罐选型一览表位号设备名称类型公称容积/m3直径/mm数量材质V0203甲醇混合罐立式圆筒形内浮顶储罐60090002Q235AV0102异丁烯储罐立式圆筒形内浮顶储罐3000044000216MnRV0402MMA储罐立式圆筒形内浮顶储罐500021000220RV0204T0202回流罐卧式储罐5026001Q345RV0303T0301回流罐立式圆筒形内浮顶储罐1500190001Q235AV0101水循环缓冲罐卧式储罐310001Q345RV0203甲醇循环缓冲罐卧式储罐3022001Q345R2.3 压缩机选型一览表位号名称类型型号入口压力/bar出口压力/bar排出流量/m3.min-1台数C0101原料气压缩机离心式DW-16/2-301.0135.000322.7951C0102混合气压缩机离心式BCL4551.0132.027582.1791C0201塔顶气体一段压缩机离心式4E280-23.15/6.31.0136.080261.9691C0202塔顶气体二段压缩机离心式MCL3556.08010.133161.2451C0401热泵压缩机离心式MCL4083.24215.40117.43512.4 泵选型一览表位号用途型号流量m3/h扬程m台数方式总功率KW效率%P0101急冷喷淋塔进料泵IX150-32-1007.5142单泵0.7554P0201甲醇吸收塔出料泵IS100-65-20076.61002单泵2271P0202混合料液输送泵XA80/1689.9152单泵379P0203脱水塔回流泵XA50/2066.8102单泵4.463P0301MMA精馏塔回流泵IL150-125-25090.3152单泵18.580P0401轻组分脱离塔回流泵IX140-32-1006.0122单泵0.55542.5 管道选型一览表管道编号温度/压强/bar气相分率液相分率体积流量CUM/hr公称直径/mm壁厚/mm管道类型管道材质PA-0101-1200-L1B25.01.0131038587.800120016焊接Q345PG-0101-350-L1B30.01.013103253.5903509无缝Q345PG-0102-400-L1B-P100.01.013105779.8784009无缝Q345PA-0102-1200-L1B-P100.01.0131048315.900120016焊接Q345PG-0103-40-L1B-P100.01.013104043.742402.5无缝Q345PG-0104-1300-LIB-P99.81.0131058154.280130016焊接Q345PG-0105-700-L1B-P339.15.0001019367.70070010无缝Q345PG-0106-700-L1B-P380.05.0001020665.38070010无缝Q345PG-0107-700-L1B-P380.05.0001020654.52070010无缝Q345PG-0108-700-L1B-P380.05.0001020641.68070010无缝Q345PG-0109-200-L1B-P380.05.000101803.1232006无缝Q345PGL-0110-150-L2E-H44.25.0000.7920.208692.8651504.5无缝S30408PG-0111-700-L1B-P380.05.0001018838.56070010无缝Q345PG-0112-600-L1B-P205.25.0001013765.26060010无缝Q345PG-0113-600-L1B-P172.15.0001014025.72060010无缝Q345PG-0114-1150-L1B-H85.01.0131055770.840115016焊接Q345PG-0115-1000-L1B-P175.42.0271034930.740100015焊接Q345PL-0101-40-L1B-H70.21.236014.964402.5无缝Q345PL-0102-32-L1B40.01.013014.784402.5无缝Q345IW-0101-32-L1B30.01.013012.699322.5无缝Q345PL-0103-50-L1B35.81.013017.480502.5无缝Q345PL-0104-50-L1B35.82.027017.480502.5无缝Q345PG-0116-1100-L1B-H69.31.2161047849.760110015焊接Q345PL-0201-50-L1B25.01.013016.966502.5无缝Q345PL-0202-200-L1B38.81.030188.2232006无缝Q345PG-0201-1300-L1B38.41.0131055394.820130016焊接Q345PG-0202-700-L1B-P257.16.0801015718.14070010无缝Q345PG-0203-700-L1B-P200.06.0801013997.10070010无缝Q345PG-0204-600-L1B-P271.610.133109674.70060010无缝Q345PG-0205-550-L1B-P200.010.133108367.54055010无缝Q345PGL-0206-400-L1B40.010.1330.6870.3133846.9104009无缝Q345WG-0201-300-L1B40.010.133103816.9673008无缝Q345PL-0203-80-L1B40.010.1330129.943803.5无缝Q345PL-0204-200-L1B42.31.0440176.5652006无缝Q345PL-0205-200-L1B42.31.5200176.5672006无缝Q345PL-0206-150-L1B41.41.4190166.7541504.5无缝Q345WW-0201-80-L2E-P111.31.5000110.123803.5无缝S30408PGL-0207-125-L2E40.01.4190.0070.993359.3671254无缝S30408PA-0201-400-L1B30.01.520104971.8964009无缝Q345PGL-0208-750-L2E-H50.01.0130.2390.76115023.52075010无缝S30408WG-0202-1500-L1B0.01.013105878.5471504.5无缝Q345PL-0207-200-L1B0.01.0130189.9342006无缝Q345PL-0208-150-L1B0.310.1330189.9731504.5无缝Q345PL-0301-150-L1B-P95.010.13301104.9311504.5无缝Q345PL-0302-200-L1B-P95.39.7270190.2672006无缝Q345PL-0303-80-L1B-P190.110.2340117.790803.5无缝Q345PL-0304-80-L1B40.01.0130113.731803.5无缝Q345PL-0305-80-L1B40.01.0130112.021803.5无缝Q345WW-0301-40-L2E40.01.013011.888402.5无缝S30408WW-0302-10-L2E40.01.013010.006102无缝S30408PL-0306-65-L1B40.01.01301 12.017653无缝Q345PG-0401-350-L1B-P96.73.242103730.2443509无缝Q345PG-0402-200-L1B-P236.915.401101046.0832006无缝Q345PGL-0403-40-L2E-P117.015.4010.0320.96846.319402.5无缝S30408PGL-0404-150-L2E-P88.83.0400.1410.859571.1711504.5无缝S30408PGL-0405-60-L2E40.03.0400.0220.97895.231602.5无缝S30408PL-0401-80-L