《机动叉车安全操作》PPT课件

Companiesandemployeesmustpaycloseattentiontoindustrialforktrucksssafety.Forktrucksaredangerousequipmentiftheyareimproperlyoperated.Especially,forktrucksworkinanarrowworkplaceorco-workersworkinthesameplace.Socompaniesmusthaveaseriesofstrictstandardsinrelationtoforktruckstraining,operationandmaintenance.Allforktruckoperatorsmusthaveundergoneboththeoreticalandpracticaltrainingbeforeoperationofaforktruckandarerequiredtoundertakerefreshercourses.,1.Foreword:,Note:Itiseverybodysdutytopayattentiontosafety,2.InstructionofForkTruckDriver,Workerinjuriesmainlybecausedrivershaventundergoneformaltraining,orhaventunderstoodthoroughlythesafetyregulation,oroperatedcarelessly.So,oursloganisSafetyFirstforremindingandstressingtheimportanceofsafety.Therearemanydifferenttypesofforktruckswithdifferentloadcapacities,butsomebasicoperationsmustbecomplied.Driversmustabidebyallsafetyregulationduringworking.,Keepsafetyregulationinmind!Complywithsafetyregulationanytime!Noexcusestobreachsafety!Safetyregulationprotectsyoursafetyandhealth!Safetyrelyoneverybodysefforts!Basicprinciple:,SafetyFirst!,3.SafetyRegulationofForkTruckDriver,Keypoint:Driversmustbefamiliarwithandmastereachforktrucksoperationandsafetyregulationbeforeoperateanyindustrialforktrucks.PleaserefertoForkTruckManual.Driversmustcheckforktrucksandreportanytroubleseverydaybeforeoperating.Drivermustreportanytroublesduringoperating.Mustusethespecifiedoil,greaseandfuelwhichmeetthemanualrecommendation.,CheckContentsbeforeoperating,Checkfuel,engineoilandcoolantChecktheoilleveloffuel:observethefuelindicatoronmonitr,oropenthetankcoverorusecaliperformeasuring.Nousinglightertoobserveincaseoffire.Checkengineoil:toofullengineoilwillincreaseaxlesturnresistancesothatleakoil.Littleoilwillresultinengineworkingimproperly.Sodriversmustusecalipertocheckoillevelbeforeoperating.Checkthecoolant:thelevelmustbebetweenfullandlowmarks.,B.Checkengineandeachindicatorsindifferentspeeds,Checkengine:firstlystartengine,dontwarmengineintheidlespeed,butcheckengineindifferentspeedandwithsomeloadsforabnormalityornot.,Turnoffenginebeforeadddiesel.Nosmokingorusinglighterwhenrepairandaddoil.Preventoilfromsplashingonhigh-temperatureparts.,Becareofscaldwhendischargingengineoil!,CheckPoints,Onlyafterwatertankcools,openthecover(2),becareofscald.(Therearesomepressuresinwatertank),Checkeachmeters:firstlystartengine,runchargingindicator,oiltemperaturealarm,engineoilpressurealarm,engineoiltemperaturealarm,airfilteralarm,fueloillevelalarm.Toelectricforktruck:besidestheabove,checkbatterytemperaturealarm,carbonbrushalarm,batterydischargeindicator.Checkcoolingwateroffuelandengineoilforleakage.Beforestartmachine,checkgroundforfuelorcoolingwater.Afterstart,checkfuelfilterandjointsforoilleakage.Note:Yourhandsandlooseclothingfarawayfrommovingandhotpartsafterstarttheforktruck.,C.Checksteeringwheel,brake,tyres,lights,hornsandwipers,SteeringWheel:stopforktruck,turnsteeringwheelleft/right,theturningclearanceislessthan10,pushsteeringwheelup/downforloosingornot.Brake:stamponthepedal,brakecanworkatonce,andoilcircuitisntleaking.,Tyres:observethetyresurfaceforabnormality,ifneed,usebarometerforcheckingpressureandaddgas.Checktyreforforeignobjectandboltevery100hours.Lights:Checkheadlights,smalllights,foglights,turnsignals,taillights,brakelightsforabnormality.Horns:workproperly,voiceisloud.Wipers:workproperly.,D.Observeeachmeters,engineandchassispartsduringtraveling,Observeeachmeters:stoptheforktruckatonceandcheckifanyoneofchargingindicator,oiltemperaturealarm,engineoilpressurealarm,engineoiltemperaturealarm,airfilteralarm,fueloillevelalarmistrouble.Noticethesmeelofbruningrubber:ifsmeelthebruningrubber,stoptheforktruckatonceandcheckthelowpressurecircuitforshortcircuit,thebeltoffanandgenerator,tyreandotherparts.Note:theforktruckishotatthistime.,Noticetheabnormalsound:stoptheforktruckatonceandchecktheengine,chassismovingpartsandotherparts.Checkhubtemperatureafterstoptheforktruck:usehandstotouchhub,ifhandsarehardtobear,thetemperatureistoohotandmakethefurtherexaminations.,HealthRequirementsofDrivers:,Theforktruckdriversmustbehealthy,normalintelligenceandmeetthefollowingpoints:A：FinehearingB：NormalbloodpressureC：Donthavementallyill,heartdisease,highbloodpressureandneurosisD：Finevision,nocolorblindness,Driverswokinginaplantmusthaveundergoneboththeoreticalandpracticaltraining,theresidencyismorethan6months,mastertheoperationskills,acquirethespecialjoblicence,thenoperateforktruckindependently.Duringresidency,studentsmustbeproperlyguidedbyteachers.Driversmuststudycarefullyandstictlycomplywithtrafficregulations.Carrythespecialjoblicenceanytimefortherelevantdepartmentsinspectionwhenworking.Driversmustmastertheoperationskills,befamiliarwithforktruckscapacities,theplantroads,forktrucksmaintenanceandtroubleshootingDrivingafterdrinkingisstrictlyprohibit.Nosmokingwhendriving,addingoilandcharging.Pickinguppeopleisforbidden.Checkforktruckbeforeoperating,Faultforktruckisabsolutelyprohibited.Checkforpeopleandbarriersbeforestartingforktruck,thenblowawhistlefortravelingSlowdownundettheadverseconditionsAroutinephysicalexaminationshouldbeperformedfordrivers,ifanybodydontsuitforthedriverjob,shouldchangehisjob.,E：Driversinaplantmustdothefollowingpoints:,F：DriversmustinsistonTenSlow,EightNoDriving,TenGood,“TenSlow”:Slowstarting,slowturning,slowdowngrading,slowtravelingwhilepassingothercars,slowreversing,slowpulling,slowtravelingatintersection,slowingdrivingatdark,slowdrivingonraindays,slowtravelingonbridge.“EightNoDriving:Nodrivingwhenoccurthefollowingthings:thedoordoesntclose,safetyequipmentgoesoutoforder,thedriverdoesntsitproperly,goodsarentloadedcorrectly,peoplestandonforks,peoplestandonmast,thedriverdoesntcheckbeforeworking,overhighoroverweightgoodsTenGood:Goodbrake,goodlights,goodhorns,gooddrivingskills,goodobservation,goodsignals,goodmaintenance,goodcomplyingwithregulation,goodperformanceofsafetymeasure,goodteamwork,Inordertoforktrucksworknormally,forktruckshouldbeexaminedbythespeciallytrainedpersonnelatleasteveryyear.Iftheforktruckprovidestheseatbelt,driversmustbuckletheseatbeltwhendriving.Nopickinguppeoplewhilemovingforktruck.Itsforbiddentousetheworn-outforks(exceedallowablerange),brokenandunfixedfork.,Precautionofaccidents,4.Attachments:,Usingattachmentsaccordingtotheirfunctionsandproductsdescriptions.Usingtheattachmentsfromtheoriginalmanufacturer,ifnot,usethemunderthecircumstancesofsafeassemblyandsafeload.Itsforbiddenthatuseoverweightattachmentsandworkwithforkstogether.Theloadnameplatesandwarningsignsmustbelocatedclearlyonforktrucks.,InspectionMethod:Checkconnectionpipesforwearingoutanddamage.Checkpipejointsforleakagewithsoapwaterorspecialequipments.Turnoffthegasvalveafterstopforktrucks.,5.ASafeRulesofPPGGSystem,!Aliquefiedpetroleumgasleakcanresultinaexplosionandafire!,Especiallyinthefollowingcircumstances:：LLPPGGSystemleaks.Enginecantstart.Smellliquefiedpetroleumgas.Itmustbeforbiddenatthistime:Removethegascover(1)andlosethegascover(1).NooperatingifLLPPGGsystemisfault.Nodrivingtheforktruckifitisfault.,6.SafeOperation,LearningForkliftDriversmusthaveundergoneboththeoreticalandpracticaltraining.Readtheoperationalmanualbeforedriving.,ForkliftinspectionCheckforkliftbeforeworingeveryday,iffindanytroubles,needrepair.,KeepingbodyinforkliftDriversmustsitonseattooperate.Itsforbiddenthatpushanypartsoftheirbodythroughmast,forksandmovingparts.,NojumpingfromforkliftDontjumpwhenforklifttip,butclenchthesteeringwheelandopentwolegs,bodytipinthereversaldirectionofforklifttipping,sitonseatincaseofcollision.,NooverloadingLearningthemaximumloadonnameplate.Nooverloading.,PreventingfromtransversaloverturningForklifttrucksmayoverturnasaresultofoverload,unequalcenterofgravityoftheloadortraveloveranunevensurfacecausingthevehicletotoppleover.,FixinggoodsNoloadingunfixableorloosinggoods.Becarefulofcollisionoroverturningwhenloadtheoverhighoroverwidthgoods.,GoodsinthecentreBesurethatgoodsinthecentreofforksandforksinthebottomofgoodsbeforelifting.,OverhighgoodsThegoodheightshouldntexceedthemast,unlessthegoodsarefixedanddontslipfromforklift.,LoweringforkscompletelyPushtheemergencyisolatingswitchtolowertheforkscompletely,removethestartkeybeforeparkforklift.Blockthewheelsifparkonslope.,PreventingfromlongitudinaloverturningThisconditionmayoccurwhenforkliftonslopes,loadingoverweightgoods,overtiltingorapplyingtheemergencybrake,fastreversingandliftingmast.Sodriversmustlowerthemastwhiletraveling.,PreventingfromtransversalandlongitudinaloverturningBecarefulwhenforklifttravelontheunevenground,themuddytideflat,orimpactthetopobjectsorotherobjects.,OperatingsmoothlyOperatesmoothlywhenaforkliftstarts,parks,travels,turnsandbrakes,oritwillcausedangertodriversandotherpeople.,ObservingthetopKeepthemastverticalorleaningbackward.Itsforbiddentoleanforward.Becarefulofobstaclesespeciallyatthetopofforklift.,TheleasttiltingangleOperatethetiltsystemsmoothlyandslowly.Notiltingforwardexceptliftingorloweringgoods,thentiltthemastbackwardforfixinggoods.,VisionDriverstrytolowerthemastandleanitbackwardwhenforklifttravelwithloadforthewidervision.Ifgoodsblocktheview,driversmustreverse(excepttravelingonupgrades).,NotesoftravelingonslopesItsforbiddenthatcrossslopesorturnonslopes.Theforkslevelarehighertheslopeheightwhenloadinggoods,theforksarelowertheslopeheightwhennoloading.,ReducingspeedComplywiththelimitedspeed,andtheruleofpedestrianshavetherightofway.Reducingspeedandblowhornsonintersectionscorners.,NoticePedestriansItsnotallowedthatanyonestandsorpassestheliftingforks,orstandintherearofforkliftortheturningspace.,NopickinguppeopleNopickingupanybody!Nobodystandstheliftingforkcarriages.Ifneedtoliftpeople,usethespecialequipments.,NoticingthestrengthofgroundsupportNotallgroundorfloorsaresuitableforsupportingyourforkliftwithloadorwithoutload.Learnthegroundandfloorsstrength.,NoplayingwhendrivingforkliftsTherulesofsafedrivingapplytoeveryone.Itsdangeroustoyouandotherpeopleifplayonforkliftswhendriving.,BecarefuloftheswingofforklifttailwhileturningBecarefuloftheswingofforklifttailwhenforkliftturninanarrowspace.Forkliftsturnwiththeirrearwheel,socauseabigswing.,LoadingabulkygoodandtravelingonslopesIfloadabulkygoods,andblocktheview,forkliftmustbereversed.Iftravelonupgrades,forkliftshouldtravelforwardandarrangeaguideinfrontoftheforklift.,NosmokingwhenaddingoilorcheckingbatteryTurnofftheengineandpowerwhenaddingoilorcheckingbattery.Nosmokingorlighting.,7.MaintenanceRules,Alwaysrefertothemanualandthetechnicalinformations!,Alwaysactinaccordancewiththemanufacturerguidances,Ifyoufeelconfused,contactthemanufacturerforhelp!,Requirements:Onlyconductthecorrectmaintenanceregularly,forkliftscanworkproperly.Onlythespeciallytrainedpersonnelcanconductthemaintenanceforforklifts.Mustusethespecialengineoil,grease,dieselandpartsfromthemanufacturerrecommendations.,Ifnotcomplywiththeaboveoperationalstandards,theforktruckcapacitieswillbesuffered.Theafter-servicepeopleshouldobeythesafetyrulestomaintainforktruckslikedrivers.Forktrucksmustbeparkedonflatland,andnotslideorautomaticstart.Fixtheforktruckwithwoodblockandspecialequipments.Lowerforksandleanmastforwardslowlytillforkstouchtheland,pushtheemergencyisolatingswitchandremovethestartkey.Themastmustbefixedincaseofleaningbackward,ifneedtorepair.Nomodifyingforktrucksoraddinganyequipmentswithoutmanufacturerspermission.Checkfunctionsandcommissioningaftereverymaintenance.,NoteItisnecessarytomakeupthelostordestoryednameplates.,Themaintenanceintervalshouldbeshortenifforktrucksworkinextremeenviroment.(overhot,overcoldoroverdusty).,NoteObeythesafetyrulesanddisposalmethodsofoil,greaseanddetergent.,NoteInspectionandcommissioningshouldbemadeaftereverymaintenance.Besureofthecorrectmaintenance.,Youmustcheckthefollowingpoints:,SafetyRules:Itsnecessarytousethecorrectliftingtoolstosupporttheforklift.Clean：Welding：Ifneedtoweld,takeawaythesenstiveparts(suchashydrauliccontrolpartsandbattery).Besurefire-fightingapparatusisnear.AssemblingandsafetyKeypoints:Inspectionandcommissioningshouldbemadeaftereverymaintenance.Besureofthecorrectmaintenance.,Nousingthehigh-pressuredwaterguntoflushtheelectricforklift.Ifusethehigh-pressuredwaterguntoflushthedieselforklift,theenginemustbeturnoff.Becarefunotpouringwaterintotheintakeandouttake.Nousingflammableliquidtoclean.Preventshortcircuit.Protectallsenstiveparts.Cleanelectricmotorandotherpartsbyhighpressureair.Thechainsarecleanedonlybyparaffinwax,thenarelubricated.Keeptheworkplaceandcabclean.,NoteItsnecessarytoparkforkliftontheflatland,andthewheelcantslide.Theforksmustbeplacedonlandorlifttoacertainheightincaseofcollision.Keeptheworkplacecleanincaseofslipping.,Keeptheworkplacecleanincaseofslipping,Theforksmustbeplacedonlandorlifttoacertainheightincaseofcollision.,Jackingandfixingaforktruck,Thejackmustbeenoughliftingcapacity.Thejackinglocationsonlyarethecounterbalance(1)andframe(2)outside.（Pleaserefertotheoperationmanualsofdifferenttypeforklifts）,Jackingtheforktruck(usewoodblockforfixing)andkeepworkplacecleanwhenmaintaining.,Liftingandsafety,Nooneisallowedtoentertheworkingspacewhiletheforktrucklift.,Theliftingdevicesandcranemusthaveenoughloadcapacities.Theropeshouldbetiedtotheliftingpoint.,Ifneedforksandmasttolift,musttakemeasurestopreventthemfromgliding.,Ifneedtoworkonmast,mustfixthemastagainstleaningbackward.,8.Firepreventationandcleaning,Preventingtanksfromexplosion:Theexplosionaccidentsmainresultfromtheresidualflammablegasintanks.Inordertoavoidtheseaccidents,placethetanksinventilation24hours,thencleanthemcompletelywithdetergent.Washthetank2-4timesbywater.Weldonlywhennoresidualengineoilordieselandgas.Openthetankcoverwhenwelding.NousingflamebutflashlightwhencheckatankNoknockingtankswithironsincaseofspark.Itisprohibitedtomaintainandstartforkliftsinpetrolstations.Nokeepingglovesandragswithoilinpetrolstationsorcauseexplosion.KeeptheminaironboxwithcoverCleaningnotes:Usethecorrectdetergent.Removethebattery.Becarefulwhenusinghighpressurewatertoflushparts.Somesensitivepartsmustbelubricatedsuchaschains,bearings,groovesandrolls.,Nosmokingorlightingwhencleanthepartswithflammableliquid.Wasteoil:Disposewastoilaccordingtothelocalreg