附录四 设备选型一览表

中化泉州石化年产10万吨甲基丙烯酸甲酯项目 目录1 非标设备设计一览表11.1 反应器设计一览表11.2 塔设备设计一览表11.3 气液分离器设计一览表21.4 换热器设计一览表82 标准设备选型一览表32.1 泵选型一览表32.2 压缩机选型一览表52.3 储罐选型一览表61 非标设备设计一览表1.1 反应器设计一览表位号名称类型数量直径/mm高度/mm封头形式设计温度/设计压力/Mpa材料壁厚/mm重量/tR0101异丁烯氧化反应器固定床112503700标准椭圆封头3800.270Cr18Ni986.362R0301MAL氧化酯化反应器环流反应器116108300标准椭圆封头900.30Cr18Ni981.8121.2 塔设备设计一览表位号名称类型数量塔内直径/mm塔体高度/m设计温度/设计压力/Mpa封头形式材料保温层保护层重量/tT0201急冷塔填料塔1160019.00160.528标准椭圆封头Q345R岩棉不锈钢薄板4.85T0202MAL精馏塔浮阀塔1260019.181030.13标准椭圆封头Q345R岩棉不锈钢薄板10.70T0301甲醇回收塔填料塔3500035.40840.143标准椭圆封头Q345R岩棉不锈钢薄板51.74T0401水回收塔浮阀塔1180033.421030.13标准椭圆封头Q345R岩棉不锈钢薄板15.34T0402MMA提馏塔浮阀塔1280016.471060.14标准椭圆封头Q345R岩棉不锈钢薄板9.371.3 气液分离器设计一览表位号名称类型数量直径/mm高度/mm温度/压力/MPa材料保温层保护层防腐V0302气液分离器立式120004050900.306Ni9DR岩棉不锈钢薄板外涂防腐层2 标准设备选型一览表2.1 泵选型一览表设备位号设备名称型号数量运行方式转速r/min总流量L/s总扬程m效率%电机总功率 kW汽蚀余量mP0201吸收塔顶进料泵IS80-50-200B2串联290012.1075.9067.0915.02P0202MAL精馏塔进料泵PBG100-125A1单泵145017.5513.3373.717.55.5P0203MAL精馏塔底出料泵PBG80-1001单泵290013.2412.8873.023.04.2P0204MAL精馏塔顶出料泵PBG40-200（I）B2并联29005.2714.0244.006.03.5P0205MAL精馏塔回流泵PBG100-125A1单泵145016.8713.5373.707.55.5P0301氧化酯化反应进料泵PBG300-300B2并联145035310.1478.66110.06P0302甲醇回收塔进料泵PBG80-160（I）B1单泵145018.0624.4672.1411.04.2P0303甲醇回收塔循环泵PBG65-125（I）3并联290039.4421.5872.4816.54.2P0304甲醇回收塔底出料泵CK50/16L1单泵14507.559.9167.591.52P0305甲醇回收塔回流泵PBG200-250（I）B2并联1450147.719.8975.0837.05.5P0401水回收塔进料泵PBG50-1002并联29006.2313.2662.611.13.5P0402水回收塔循环泵IS50-32-125A1单泵29003.6915.0557.151.52P0403水回收塔回流泵IS65-50-160B1单泵29005.4525.4861.463.02P0404MMA提馏塔进料泵PBG65-125（I）A2并联145018.6012.4771.408.04.2P0405MMA提馏塔进料泵PBG50-160（I）B1单泵29004.7420.6758.043.03.8设备位号设备名称型号数量运行方式转速 r/min总流量 L/s总扬程m效率 %电机总功率 kW汽蚀余量 mP0201急冷塔进料泵IS80-50-200B4串联290012.175.967.09152P0202MAL精馏塔进料泵XA65/202单泵145017.5513.3373.7142P0203MAL精馏塔回流泵XA60/202单泵145016.8713.5373.742P0204MAL精馏塔塔釜出料泵IX180-65-1002单泵290013.2412.8873.0232P0301氧化酯化反应器进料泵300S12A4并联145035310.1477.66602P0302甲醇回收塔进料泵IS150-125-315B2单泵145054.1822.7176.4218.52P0303甲醇回收塔A回流泵XA125/264并联1450147.719.8980.08442P0304甲醇回收塔A塔顶出料泵IS80-65-160B6并联290039.4421.5874.08122P0305甲醇回收塔A塔釜出料泵CK50/16L2单泵14507.559.9167.591.52P0401水回收塔回流泵IS65-50-160B2单泵29005.4525.4861.4632P0402水回收塔塔顶出料泵GDF40-302单泵29002.5532.0963.712.22P0403水回收塔塔釜出料泵IS50-32-125A2单泵29003.6915.0557.151.52P0404水回收塔进料泵IX150-32-1004并联29006.2313.2662.611.52P0405MMA提馏塔进料泵XA50/204并联145018.612.4763.44.42P0406MMA提馏塔塔釜出料泵XA32/132单泵29004.7420.6762.042.222.2 压缩机选型一览表（1）压缩机设备名称位号型号排气量/（m/min)吸气压力/MPa排气压力/Mpa电机功率/kW数量/台原料气压缩机C01022VW-26.4/0.5-1026.40.0512501反应气压缩机C01032VW-40/(0.5-3)-10400.05-0.30.52803热泵压缩机C0401VW-5/0.2-450.020.4301（2）风机设备名称位号型号转速（r/min）配用电机（kW/P）流量（m/h）风压（MPa）数量/台空气进料风机C01014-68 NO.10D960Y200L1-6-18.523450-405050.010-0.0151MMA提馏塔塔顶风机C04029-19 NO.12.5D1450Y280S-4-7512577-184470.192-0.19312.3 储罐选型一览表编号名称储罐类型设计温度/设计压力/MPa公称容积/m数量储罐内径/mm储罐高度/mm壁厚mm材料质量/kg标准序号V0501甲醇罐钢制立式圆筒形内浮顶储罐200.12000214500159199Q235-A40344HG21502.2-92-11V0502回收甲醇罐钢制立式圆筒形内浮顶储罐200.140037500114556Q235-A.F19280HG21502.1-92-220V0503甲基丙烯酸甲酯罐钢制立式圆筒形固定顶储罐200.11000211500118917Q235-A.F30200HG21502.1-92-223V0504异丁烯罐钢制立式圆筒形固定顶储罐20250038920129686Q235-A.F17745HG21502.1-92-220V0101压缩机C0102进料缓冲罐钢制立式圆筒形固定顶储罐2500.150018920129686Q335-A.F17745HG21502.1-92-220V0102压缩机C0103进料缓冲罐钢制立式圆筒形固定顶储罐3500.34001825091376Q335-A.F15290HG21502.2-92-211V0201急冷塔水罐卧式椭圆形封头贮罐00.520120006900816MnR3.410HG5-1580-85-88V0202MAL精馏塔进料缓冲罐卧式椭圆形封头贮罐250.2550126009804816MnR6.550HG5-1580-85-29V0203MAL精馏塔回流罐卧式椭圆形封头贮罐300.2510116005266616MnR1.720HG5-1580-85-15V0301反应器R0301进料缓冲罐钢制立式圆筒形固定顶储罐500.13001750083066Q335-A.F12.760HG21502.2-92-256V0303甲醇回收塔回流罐卧式椭圆形封头贮罐250.2510316005266616MnR1.720HG5-1580-85-15V0304甲醇回收塔回流罐卧式椭圆形封头贮罐250.2510316005266616MnR1.720HG5-1580-85-15V0305甲醇回收塔回流罐卧式椭圆形封头贮罐250.2510316005266616MnR1.720HG5-1580-85-15V0401热泵压缩机进料缓冲罐钢制立式圆筒形固定顶储罐1000.150018920129686Q235-A.F17.745HG21502.1-92-220V0402水回收塔回流罐卧式椭圆形封头贮罐800.255112004666516MnR0.935HG5-1580-85-92.4 换热器设计一览表位号用途型号数量换热量Q（kW）换热面积（m2）材料质量/tE0101预热器BES600-1.0-55-3/19-2 I11733.453.1Q345R2.36E0201冷却器BES800-1.0-160-4.5/19-2 I12833.5154.9Q345R5.79E0202冷却器BES600-1.0-85-4.5/19-2 I32945.6248.1Q345R3.76E0203冷却器BES900-1.0-270-6/19-2 I11164.6274.5Q345R8.18E0204分凝器BES400-1.0-20-3/19-2 II172.520Q345R1.2E0205全凝器BES900-1.0-210-4.5/19-2 II411549.9579.5Q345R16.28E0206再沸器BES800-1.0-160-4.5/19-2 I13888.0155.1Q345R5.79E0207再沸器BES1400-1.0-1035-9/19-4 I112750.61024.3Q345R25.24E0301预冷器BEM1400-1.0-1360-9/19-6 I17455.71353.3Q345R28.27E0302冷凝器BEM1700-1.0-1975-9/19-1 I151953.71965.1Q345R12.45E0303再沸器BEM900-1.0-535-9/19-1 I246493.01071.5Q345R11.86E0304冷凝器BEM1700-1.0-1975-9/19-1 I151953.71965.1Q345R12.45E0305再沸器BEM900-1.0-535-9/19-1 I246493.01071.5Q345R11.86E0306冷凝器BEM1700-1.0-1975-9/19-1 I151953.71965.1Q345R12.45E0307再沸器BEM900-1.0-535-9/19-1 I246493.01071.5Q345R11.86E0401再沸器BEM600-1.0-60-3/19-1 I161.262.6Q345R1.98E0402冷凝器BEM1900-1.0-2480-9/19-1 I19246.92411.6Q345R49.62E0403