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UNIT5DIESELFUELINJECTIONTEXTAOverviewofConventionalDieselFuelInjectionandCommonRailInjectionSystems,PROFESSIONALENGLISH,ConventionalDieselFuelInjectionSystemcomponentsCommonRailInjectionSystemsSystemcomponentsInjectoroperation,本次课学习内容,本次课学习目标,掌握柴油机喷油系统的组成掌握主要部件的型式及原理掌握有关的专业名词与术语了解翻译技巧省略,NEWWORDS,particlep:tikln.微粒,颗粒clogklgv.&n.阻塞,堵塞nozzlenzln.喷嘴traptrpn.圈套,陷阱,捕集器plungerplnn.柱塞,活塞variationverieinn.变化,变更,变种,变调protrudeprtru:dv.突出,伸入solenoidsulinidn.螺线管,电磁线圈铁,阀,开关energizeendaizv.供给能量,通电,励磁depressiondiprenn.消沉,萧条;低气压,凹陷,凹坑stackstkn.堆,一堆;v.堆叠piezoelectricpaii:zuilektrika.压电的,fuelpump燃油泵fuelfilter燃油滤清器injectionpump喷油泵fuelline燃油管lighttruck轻型货车inlineinjectionpump直列式喷油泵distributorinjectionpump分配式喷油泵deliveryvalve出油阀spraypattern喷注形状glowplug预热塞intakeairheater进气加热器precombustionchamber预燃室fuelrail油轨pressureshoulder承压锥面,solenoid-typeinjector电磁式喷油器piezoelectricinjector压电式喷油器,PHRASESANDEXPRESSIONS,ConventionalFuelInjectionSystemTypicaldieselfuelinjectionsystemcomponentsincludethefueltank,fuelpump,fuelfilter,injectionpump,injectors,andthenecessaryfuellines(Fig.5-1).,Fig5-1Aconventionaldieselfuelinjectionsystem,FuelFilter.Dieselfuelmustbekeptcleantoavoidinjectorsystemtrouble.Verysmallparticlesareenoughtocloginjectornozzles.Dieselfuelsystemstypicallyuseoneormorefilterstotrapdirtandotherdeposits.InjectionPump.Duetothehighcompression(around22:1)usedindieselengines,thedieselinjectionpumpmustbecapableofproducinghighpressures.Thereareanumberofinjectionpumpdesigns.Themostcommonlyusedautomobileandlighttruckdieselinjectionpumpsareclassifiedasinlineordistributor.Theinlineinjectionpumpusesaseparatecylinder-plunger-camunitforeachcylinder.Theseunitsarecontainedinastraightrowinacommonhousing.Inthedistributorinjectionpump,asingledouble-plungertypepumpservesallinjectoroutlets.Asingledeliveryvalveislocatedintherotor.,Injector.Therearemanydifferentinjectordesigns,butallareavariationoftwobasictypes-inwardopeningandoutwardopening.Dieselspraypatternswillvarydependinguponenginedesign.GlowPlugandIntakeAirHeaters.Toaidinignitingthecompressedair-fuelmixtureduringcoldstarting,dieselenginesuseglowplugsandintakeairheaters.Theglowplugisanelectricallyoperateddevicethatprotrudesintotheprecombustionchamber.Onlaterengines,theglowplugsareturnedonandoffautomatically.Intakeairheaterswarmtheairasitpassesthroughonitswaytotheintakemanifold.Theheaterelementisawiremeshthatiselectricallyheated.Thecomputerenergizestheheaterelementbeforecranking.,CommonRailInjectionSystemNewerdieselenginesareequippedwithcommonrailinjectionsystems(Fig.5-2andFig.5-3).Commonrailsystemsaredirectinjection(DI)systems.Theinjectorsnozzlesareplacedinsidethecombustionchamber.Thepistontophasadepressionwhereinitialcombustiontakesplace.Theinjectormustbeabletowithstandthetemperatureandpressureinsidethecylinderandmustbeabletodeliverafinesprayoffuelintothoseconditions.Thesesystemshaveahighpressurefuelrailconnectedtoindividualinjectors.Theinjectorsarecontrolledbyacomputerthatattemptstomatchinjectoroperationtotheoperatingconditionsoftheengine.,Fig.5-2Commonrail(CR)system,Fig.5-3Boschthird-generationcommonrailsystemwithpiezoelectricinjectors,Theinjectorfacilitatesprecisecontrolofthestartofinjectionandinjectedfuelquantityaswellaspre-andpost-injection.Injectorclosed(reststate).Thefuelflowsthroughthefuel-inletpassageintothevalvecontrolchamberandtotheinjection-nozzlepressureshoulder.Thedischargethrottleisclosedbythevalveball.Thepressureabovethevalvecontrolplungerinthevalvecontrolchambergeneratesaforcewhichisgreaterthantheopposingforcewhichactsonthenozzle-needlepressureshoulder1.Thenozzleneedlethusremainsclosed,regardlessoftherailpressureappliedattheinjector(seeFig.5-4).Injectoropens(startofinjection).WhenthesolenoidvalveisactuatedbytheECU,thearmatureisattracted,asaresultofwhichthevalveballopensthedischargethrottle.Nowmorefuelflowsthroughthedischargethrottlethanthroughtheinletthrottle.Thiscausesadropinpressureinthevalvecontrolchamber.Nowthenozzleneedleisraisedbytheforceacting,onitspressureshoulder.Thenozzleneedleopensandfuelisinjected,seeFig.5-4.Injectorcloses(endofinjection).WhenthesolenoidvalveisnolongersuppliedwithpowerbytheFCU,thevalvespringforcesthevalveballontoitsseat.Asaresult,thedischargethrottleisclosedandthefuelpressurebuildsupagainabruptlyinthevalvecontrolchamber.Theforceactingonthevalvecontrolplungerandtheforceofthenozzlespringactingfromaboveexceedtheforceonthenozzle-needlepressureshoulderactingfrombelow.Thenozzleneedlecloses.Pre-andpost-injection(Fig.5-5).Thesolenoidvalveisonlysuppliedwithpowerforabriefperiodinordertoinjectsmallquantitiesoffuel.Thenozzleneedleisraisedslightly.Thefuelinjectoropensbrieflyandintheprocessdoesnotopentheentireopeningcross-section.,Injectoractivation.Rapidlyswitchingsolenoidvalvesarerequiredinordertobeabletosubdividefuelinjectionintouptothreesequences(pre-,mainandpost-injection).Thiscanonlybeachievedwithhighcurrentsofapprox.20Aandvoltagesofapprox.100V.Thisso-calledboostervoltageisgeneratedwiththeaidofinductionwhenthesolenoidvalvesaresuppliedwithpowerandisstoredinacapacitorintheECU.,Fig.5-4solenoid-typeinjector,Fig.5-5Rate-of-dischargecurve,Newerdieselfuelinjectorsrelyonstackedpiezoelectriccrystalsratherthansolenoids.Inthefuture,thesolenoidvalveswillbereplacedbyfasterpiezoactuators.Thispiezoelectricinjectorwillallowmoreinjectionoperationsperpowerstrokewithsimultaneouslylowenergyconsumption.Inthepiezoelectricinjector,Piezoelectric-crystalsquicklyexpandwhenelectricalcurrentisappli
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