WOHA33_1035BLNG 3C154_108_AT-383100-100-803

Hong Kong Airlines Limited香港航空03110-01Hong Kong Airlines MEDHong Kong Airlines LimitedWO NO/工作指令号SEQ NO/序列号WOHA331035_108_154培训方式1035154通用类/GenericTitleCleaning of the Toilet Waste Lines with High Pressure EquipmentMcd&Rev/厂家工卡&修订日期标题使用高压设备清洁厕所废水管路AMM 38-31-00-100-803 AMM 38-31-00-100-8172013-10-01A/C/飞机号Subtask No/工卡号JC Rev/工卡版本号Workarea/工作区域Skill/工种Man Hour/工时BLNGAT-383100-100-803HR004006机身/AirframeAIRP35:00MP Item/MP号Baseline/依据MP REV/ MP版本号Station/维修站Threshold/首检Interval/重复检HA33-383100-02-1MPD 383100-02-1,SIL 38-028Issue 2 Revision 3HKG8500 FH8500 FHAccess Panels/接近盖板Zones/区域Written/编写Approved/批准NONE1702014-08-152014-08-15TOOLS/工具TOOLS NECESSARY/必须工具ITEM项目P/N件号DESCRIPTION名称EQTP类型QTY数量APP适用性Conditions note互换信息及备注1CB2010-001真空污水管路清洗工具TO1ALL(必需/Necessary)TOOLS IF NECESSARY/视情工具ITEM项目P/N件号DESCRIPTION名称EQTP类型QTY数量APP适用性Conditions note互换信息及备注1J-2000-B/JN-RB-6高压清洗机TO1ALL(视情/As Necessary)29501501-4000LEAK TESTER - VACUUM TOILET SYSTEMTO1ALL(视情/As Necessary)3CML19-003CLEANING ABSORTO1ALL(视情/As Necessary)PARTS AND MATERIAL/航材NOTE:OPERATOR MUST GET AND INSTALL THE PARTS THAT CORRESPOND TO THE RELATIVE WORKORDER NO.注释：请工作者严格按照工作指令号领取预定的航材装机PARTS AND MATERIAL NECESSARY/必须航材ITEM项目P/N件号DESCRIPTION名称EQTP类型QTY数量APP适用性Conditions note互换信息及备注1CML11-028CLEANERCH1ALL(必需/Necessary)or CEDARINSE-200KG，总用量500L22-266N602-70PACKING-PREFORMEDAS2ALL(必需/Necessary)3MS9021-227PACKING-PREFORMEDAS2ALL(必需/Necessary)4MS9021-280PACKING-PREFORMEDAS2ALL(必需/Necessary)PARTS AND MATERIALIF NECESSARY/视情航材ITEM项目P/N件号DESCRIPTION名称EQTP类型QTY数量APP适用性Conditions note互换信息及备注1MIL-T-81533solventCH1ALL(视情/As Necessary)2CML09-016SEALANTCH1ALL(视情/As Necessary)3CML14-001ADEODORANTCH1ALL无4CML04-008lubricantCH1ALL(视情/As Necessary)5MS9021-226PACKING-PREFORMEDAS16ALL(视情/As Necessary)6CML05-002Non Hardening Jointing Putty - Medium Temp. AreaCH1ALL(视情/As Necessary)7MS24693C54SCREW-LAV F1AS16ALL(视情/As Necessary)8CML14-006B消毒液CH1ALL(视情/As Necessary)9CML04-017SILICON GREASECH1ALL(视情/As Necessary)10CML14-501DISINFECTANTCH1ALL(视情/As Necessary)11CML08-005SEALING TAPECH1ALL(视情/As Necessary)12CML08-013SEALANT, ANAEROBICCH1ALL(视情/As Necessary)IMPORTANT NOTE:In the event of any discrepancies between the Chinese instruction and the English instruction, the English procedure should prevail.Record Additional Work/Findings(If Applivable) Reference No. Certificate of Release to Service (* Tick as appropriate # Different crews should perform the work on each of the systems)Certifies that the work specified, except as otherwise specified, was carried out in accordance with HKAR-145and in respect to that work, The aircraft / aircraft components are considered ready for Release to Service. HKA Approval No: AI / 135 / 706 * HNAT Approval No.: JMM 076, D3039 * HNAT Approval No.: JMM 047, D101115* HNAT Approval No.: JMM 049, D500023 * CASL Approval No: AI / 101 / 798 * TAECO Approval No.: DAI / 89 / 1295 * HAECO Approval No: DAI / 1 / 853 * SIAEC Approval No: AWI / 01 * STARCO Approval No.: JMM 039, D.200078 * SMECO Approval No: JMM 081, D.400009 * AMECO Approval No.: JMM001,D101131* Other: * Signature:_ Authorization No.:_ Date:_HA33-383100-02-1 W/O:1035 AC:BLNG页码，2 / 26工卡Job card:HA33-383100-02-1TITLECleaning of the Toilet Waste Lines with High Pressure EquipmentPerfInsp标题使用高压设备清洁厕所废水管路工作者检查者AIRLINES NOTE: for CHH and CRK A330 A/C ,you can use one of two different ways to finish the task. one kind is using High Pressure Equipment, another kind is using Negative Pressure Recirculation.航空公司 注 释：对于股份和香港330客机，可以通过两种方法中的任一种来完成此工作。一种是使用高压设备清洁厕所废水管路，另一种是使用负增压再循环法清洁污水系统管路.I. Cleaning of the Toilet Waste Lines with High Pressure Equipment 使用高压设备清洁厕所废水管路WARNING: ALWAYS PUT ON RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES TO PREVENT INFECTION WHEN YOU DO THIS WORK. 警 告：执行此工作时，需始终使用橡胶手套、护目镜和防护服以防止感染。WARNING: BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATERIAL MANUFACTURERS INSTRUCTIONS AND YOUR LOCAL REGULATIONS. 警 告：当使用化工品时要小心，请遵守化工品厂家说明文件和当地规范。NOTE: Do not use this procedure for the Lower Deck Lavatories. 注 释：切勿对下层厕所执行此工作。 1. Job Set-up/工作准备A. Safety Precautions/安全注意事项 M CAUTION: Do not use this procedure for the Lower Deck Lavatories.If you do this you will have a backflow from the system into the lavatory. 注 意：此程序不适用于下层厕所。否则将会使厕所系统出现回流。B. Cleaning Equipment/清洗设备 M (1) Use the CLEANING EQUIPMENT VACLAV - TANK, INTERNAL to do the cleaning of the waste lines. 使用清洁设备CLEANING EQUIPMENT VACLAV - TANK, INTERNAL做排水管清洁。 (a) The High-Pressure Cleaner Equipment (VacLav II) has high pressure and a vacuum source. 高压清洗设备（VacLav II）具有较高的压力和真空气源 1) The high pressure source has: 高压气源 A high-pressure water pump with a working pressure of 400 bar (5801.5 psi) witha flow rate of 17 l/min (4.49 USgal/min)一个流量为400bar（5801.5 psi）的工作为17升/分钟（4.49 USgal /分钟）的高压水泵 A high-pressure hose, 10 mm (0.3937 in.) dia., 50 m (164.04 ft.) long一个高压胶管，10毫米（0.3937英寸），50米（164.04英尺）长 2) The vacuum source has:真空气源 A high pressure water pump with a working pressure of 200 bar (2900 psi) whichpowers a venturi injector to create vacuum to between 250 mbar (3.62 psi) and 270 mbar (3.92 psi)一个流量为200bar（2900psi）的高压水泵，可以提供250mbar(3.62psi)和270mbar(3.92psi)的动力 (b) Other related components of the Vaclav Cleaner are: 其他相关组件: A suction and pressure adapter吸力和压力适配器。 A vacuum hose真空软管 A restrictor hose assembly节流管组件A self-propelling spray nozzle. 一个自驱动喷嘴The spray nozzle has: 喷嘴有：8 sapphire-tip nozzles ( 0.3 mm (0.0118 in.) dia.) which point rearward at an angle of 15 degrees 以15度指向后的8头喷嘴( 0.3 mm (0.0118 in.) dia.)。2 driving nozzles ( 0.5 mm (0.0197 in.) dia.) which also point rearward to push the nozzle forward. 指向后以前推喷嘴的2个驱动喷嘴( 0.5 mm (0.0197 in.) dia.)。C. Energize the aircraft electrical circuits (Ref. AMM TASK 24-41-00-861-801) . M 接通飞机电源(参考. AMM TASK 24-41-00-861-801)。D. Drain, Flush and Disinfect the System 对系统进行排放，冲洗和消毒WARNING: OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE SPECIAL MATERIAL. THIS MATERIAL IS DANGEROUS. 警 告：当使用特殊材料时遵守厂家指导文件。这些材料是危险品。(1) Drain and flush the waste holding tanks (Ref. AMM TASK 38-31-00-680-801) . 排放并冲洗污水箱(Ref. AMM TASK 38-31-00-680-801)。 (2) Put 2 l (0.53 USgal) of Material No. 14-001A (DISINFECTANTS) in each toilet bowl and flush them through. 在每个厕所马桶里放2升（0.53 Usgal）消毒液（Material No. 14-001A），然后冲洗。NOTE: This procedure is necessary to make sure that the complete toilet system is disinfected. 注 释：此程序必须确保完成厕所系统消毒。E. Get access to the applicable 5000VE series panel(s). Then make sure that this T (these) circuit breaker(s) is (are) closed. 接近相应5000VE系列面板。确保以下跳开关已闭合：PANEL DESIGNATION FIN LOCATIONON A/C CHH ALL/适用于CHH手册有效号中所有的飞机5005VEWATER SYSTEM AIR COMPRESSOR1MDE025005VEVACUUM TOILET SYSTEM RIGHT6MGF175005VEVACUUM TOILET SYSTEM RIGHT SYSTEM5MGF155005VEVACUUM TOILET SYSTEM RIGHT2MGF135005VEVACUUM TOILET SYSTEM RIGHT3MGF125005VEVACUUM TOILET SYSTEM RIGHT4MGF115005VEVACUUM TOILET SYSTEM LEFT103MGF075005VEVACUUM TOILET SYSTEM LEFT102MGF065005VEVACUUM TOILET SYSTEM LEFT101MGF055005VEVACUUM TOILET SYSTEM LEFT SYSTEM105MGF045005VEVACUUM TOILET SYSTEM LEFT VACUUM GEN106MGF02ON A/C CHH 051-100/适用于CHH手册有效号为051-100的飞机5005VEVACUUM TOILET SYSTEM LEFT104MGF08PANEL DESIGNATION FIN LOCATIONON A/C CRK 001-200/适用于CRK手册有效号为001-200的飞机5005VEVACUUM TOILET SYSTEM LEFT102MGF06ON A/C CRK 001-300/适用于CRK手册有效号为001-300的飞机5005VEWATER SYSTEM AIR COMPRESSOR1MDE025005VEVACUUM TOILET SYSTEM RIGHT6MGF175005VEVACUUM TOILET SYSTEM RIGHT SYSTEM5MGF155005VEVACUUM TOILET SYSTEM RIGHT2MGF135005VEVACUUM TOILET SYSTEM RIGHT3MGF125005VEVACUUM TOILET SYSTEM RIGHT4MGF115005VEVACUUM TOILET SYSTEM LEFT104MGF085005VEVACUUM TOILET SYSTEM LEFT103MGF075005VEVACUUM TOILET SYSTEM LEFT101MGF055005VEVACUUM TOILET SYSTEM LEFT SYSTEM105MGF045005VEVACUUM TOILET SYSTEM LEFT VACUUM GEN106MGF02F. Get Access/接近 M (1) Open the BULK cargo-compartment door(Ref. AMM TASK 52-30-00-010-803) . 打开BULK货舱门(参考AMM TASK 52-30-00-010-803)(2) Set the LIGHT switch 32LU to the ON position. 将灯电门32LU设置到ON位(3) Remove/open the sidewall panel/access door: 拆掉/打开侧壁板/接近门：- FOR 111MG remove the sidewall panel 161YW (Ref. AMM TASK 25-54-00-000-801) . - 对于 111MG 拆除侧壁板161YW (参考 AMM TASK 25-54-00-000-801)- FOR 11MG open the access door 162ZW . - 对于11MG 打开接近门162ZW(4) Set the LIGHT switch 15LJ to the ON position. 将灯电门15LJ设置到ON位。G. Prepare the Waste System废水系统准备 WARNING: ALWAYS PUT ON RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES TO PREVENT INFECTION WHENYOU DO THIS WORK. 警 告：执行此工作时，需始终使用橡胶手套、护目镜和防护服以防止感染。(1) Prepare the toilet assemblies. M 马桶组件准备。WARNING: OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE SPECIAL MATERIAL.THIS MATERIAL IS DANGEROUS. 警 告：当使用特殊材料时，需遵守厂家使用说明书。 该特殊材料是危险的。 (a) Disinfect the toilet assemblies. 消毒马桶组件。1) Put 4.5 l (1.1888 USgal) of DISINFECTANTS (Material No. 14-001A) in each toilet assembly on both sides of the aircraft. 在飞机两侧每个马桶组件内放入4.5 l (1.1888 USgal)消毒剂(Material No. 14-001A)。2) Flush the toilet assemblies. 冲洗马桶组件。3) Apply DISINFECTANTS (Material No. 14-501) or Material No 14-008* (DISINFECTANTS)to the toilet bowl, the flush valves and other contaminated areas. 使用消毒剂(Material No. 14-501或No 14-008)对厕所马桶、冲洗活门和其它污染区域进行消毒。NOTE: If a toilet waste line is blocked, the line must be removed and cleaned before you can continue with this procedure. 注 释：若厕所废水管路堵塞，在继续执行此步骤之前，需拆除管路进行清洁。(2) Drain the waste holding tanks (Ref. AMM TASK 38-31-00-680-801) . M 排放废水箱(参考. AMM TASK 38-31-00-680-801)。(3) Remove the short waste line (1) or (2) of the related waste tank inlet port. M (Ref. Fig. Adapter and Restrictor Arrangement SHEET 1) 移除相应的废水箱入口处的短废水管(1) 或(2) (参考Fig. Adapter and Restrictor Arrangement SHEET 1)H. Inside Inspection of the Waste Lines/内部检查废水管路 T NOTE: If cleaning is done independently from the condition of the waste lines, ignore this procedure. 注 释：如果废水管路清洗是独立完成的，忽略这个步骤。 (1) Use a BORESCOPE DIA 25 MM (1 IN) - FLEXIBLE and do the inspection of the waste lines. (Ref. Fig. Waste-Line Condition Schematic SHEET 1) 使用BORESCOPE DIA 25 MM (1 IN) - FLEXIBLE对废水管路进行检查， (参考Fig. Waste-Line Condition Schematic SHEET 1)(2) If the contamination is as shown in condition 1 to 5, the cleaning is not necessary. 如果污染如图1至5，则不必清洁。2. Procedure/步骤 WARNING: ALWAYS PUT ON RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES TO PREVENT INFECTION WHEN YOU DO THIS WORK. 警 告：执行此工作时，需始终使用橡胶手套、护目镜和防护服以防止感染。CAUTION: MAKE SURE THAT THE WATER TEMPERATURE IS NOT HIGHER THAN 60 DEG.C (140.00 DEG.F), IF IT IS HIGHER, IT CAN CAUSE DAMAGE TO THE COMPONENT. 注 意：确保水温不超过60 DEG.C (140.00 DEG.F)，否则会造成部件损坏。A. Cleaning of the Toilet Waste Lines 清洗厕所废水管路 NOTE: It is necessary to start the procedure at the forward toilet. 注 释：需要从前厕所开始执行此步骤。(1) Remove the toilet shrouds (Ref. AMM TASK 25-45-22-000-801) of the right and left M most forward toilets. 拆除最前部的左右厕所马桶罩(Ref. AMM TASK 25-45-22-000-801)。(2) Close the water shutoff valves in the lavatories. M 关闭厕所的水关断活门。(3) Install the removed waste line (1) or (2) to the waste line of the removed toilet assembly. M 安装移除的废水管(1)或(2)到拆除的马桶组件的废水管路上。(4) Put SHEET - PLASTIC on the floor of the lavatory and the adjacent area to give protection M to the floor coverings. 在厕所和临近区域的地板上铺上塑料薄膜以保护地板。(5) Disconnect only one of the forward toilet assemblies from the aircraft waste system M (Ref. AMM TASK 38-31-41-000-801) . (Ref. Fig. Adapter and Restrictor Arrangement SHEET 1) 从飞机污水系统上断开前厕所组件之一(Ref. AMM TASK 38-31-41-000-801)。(参考图. Adapter and Restrictor Arrangement SHEET 1)NOTE: It is not necessary to disconnect the electrical connectors for this procedure.注 释：此项工作没有必要断开电接头。(6) Put the CLEANING EQUIPMENT VACLAV - TANK, INTERNAL in position at the forward M area of the airplane. 在飞机前部区域放置CLEANING EQUIPMENT VACLAV - TANK, INTERNAL在位。(7) Clean the toilet waste lines. M 清洁厕所废水管路。(8) Preparation of the High Pressure Cleaner and the Vacuum Pump M 准备高压清洁器和真空泵。(a) Install the suction and pressure adapter on the waste line from the toilet assembly. 在马桶组件的废水管路上安装抽气机和压力适配器。NOTE: It is necessary to do the cleaning only in the direction of the waste holding tank. 注 释：有必要朝废水箱的方向清洁。(b) Install the restrictor hose assembly between the waste line and the waste inlet port. 在废水管路和废水入口处安装限流软管组件。(c) Attach the suction hose of the high pressure cleaner to the suction and pressure adapter. 将高压清洁器的吸力软管连接到抽气机和压力适配器。(d) Attach the high pressure hose of the high pressure cleaner to the spray nozzle of the suction and pressure adapter. 将高压清洁器的高压软管连接到抽气机的喷嘴和压力适配器上。(e) Turn the main switch of the vacuum service vehicle and that of the high pressure pump to the ON position. 将真空勤务工具盒高压泵的主开关打到ON位。(f) Operation of the High Pressure Cleaning Equipment 操作高压清洁设备1 Let the vacuum pressure increase until it is between 250 mbar (3.62 psi) and 270 mbar (3.92 psi). 增加真空压力到250 mbar (3.62 psi) 和270 mbar (3.92 psi)之间.2 Operate the high-pressure water pump at a maximum pressure of 400 bar (5801.5). 操作高压水泵到最大压力至400 bar (5801.5).(9) Slowly push the high pressure hose assembly at a rate of approximately 1m/min into the M waste line until it is near the restrictor hose. 以1m/min的速度将高压软管组件缓缓推入废水管路直到靠近限流软管。(10) Stop the high-pressure water pump when it is near the restrictor hose at the other end of M the waste line. 当高压水泵靠近废水管路的另一端限流软管时，停止高压水泵。(a) While the vacuum source continues to operate: 当真空源持续运转时：-Slowly retract the high pressure hose from the waste line. 从废水管路上缓慢收回高压软管。(b) Stop the vacuum source. 停止真空源(11) Do a boroscope inspection. T 做管道镜检查。(12) if the boroscope inspection shows that the cleaning is not satisfactory: T 如果管道镜检查显示结果不满足要求-Do the cleaning procedure a second time. 再次执行清洁程序。 B. Aircraft Maintenance Configuration/飞机维护构型 M (1) After the cleaning with the high pressure cleaner: 在使用高压清洁器清洁后(a) Remove the high pressure hose. 移除高压软管(b) Remove the suction hose. 移除抽气机管路(c) Remove the suction and pressure adapter and the waste line (1) or (2). 移除抽机器和压力适配器和管路(1)或(2).(d) Connect the toilet assembly to the waste line. 连接马桶组件到废水管路。(e) Remove the restrictor hose assembly from the waste line. 从废水管路上移除限流软管。(f) Put the waste line (1) or (2) in position. 放置废水管路(1) 或(2)在位。(g) Connect the waste holding tank to the waste line. 连接废水箱到废水管路。C. Do a functional test of the toilet assemblies (Ref. AMM TASK 38-31-00-720-802) . T 马桶组件功能测试(参考. AMM TASK 38-31-00-720-802)。D. Aircraft Maintenance Configuration /飞机维护构型 T (1) Do the leak check of the vacuum system (Ref. AMM TASK 38-31-00-790-801) , and examine the connections for leaks. Leaks are not permitted. 对真空系统做渗漏检查(参考AMM TASK 38-31-00-790-801)，并检查连接处是否渗漏。 不允许存在渗漏。E. De-energize the aircraft electrical circuits (Ref. AMM TASK 24-41-00-862-801) M 断开飞机电源(参考AMM TASK 24-41-00-862-801)3. Close-up/工作结束 A. Close Access/关闭接近 M (1) Make sure that the work area is clean and clear of tools and other items. 确保工作区域干净整洁、无工具和其它物品。(2) Install the toilet shroud (Ref. AMM TASK 25-45-22-400-801) . 安装马桶保护壳(参考. AMM TASK 25-45-22-400-801)。B. Close Access /关闭接近 (1) Remove the container. M 撤出容器 (2) Make sure that the work area is clean and clear of tools and other items. M 确保工作区域清洁、无工具和其它物品 (3) Install/close the sidewall panel/access door: M 安装/关闭侧壁板/接