6-3、附录三工艺设备一览表

年产15万吨醋酸乙烯酯项目-工艺设备一览表1第一章 工艺设备一览表1.1 非标设备设计一览表1.1.1 塔设备序号位号设备名称详细规格mm封头类型设计温度设计压力Mpa材质壁厚mm数量图号塔体内件1T0101胺吸收塔100012000标准椭圆封头填料塔5013.0Q345R170Y101HFUU-P&ID-01-012T0102胺解吸塔140014200标准椭圆封头浮阀塔12013.0S316LS316L141HFUU-P&ID-01-023T0103A/B/C分子筛脱水塔A/B/C160013000标准椭圆封头填料塔6013.0Q345R鲍尔环143HFUU-P&ID-01-034T0104再生气脱水塔160013000标准椭圆封头填料塔25013.0Q345RM250Y141HFUU-P&ID-01-045T0201脱碳四塔160014000标准椭圆封头浮阀塔6013.0S304S304181HFUU-P&ID-02-016T0202脱甲烷塔100012000标准椭圆封头浮阀塔6048.0S304S30481HFUU-P&ID-02-027T0203乙烯精馏塔300030000标准椭圆封头浮阀塔1060.0S304S304201HFUU-P&ID-02-038T0301醋酸蒸发塔160012000标准椭圆封头浮阀塔808.8S304S304181HFUU-P&ID-03-019T0302吸收分离塔240014600标准椭圆封头浮阀塔408.8S304S304181HFUU-P&ID-03-0310T0303水洗塔100012000标准椭圆封头浮阀塔408S304S30481HFUU-P&ID-03-0411T0304二氧化碳吸收塔200018000标准椭圆封头浮阀塔1308.8S304S304181HFUU-P&ID-03-0512T0305二氧化碳解吸塔180020000标准椭圆封头浮阀塔2208.8S304S304181HFUU-P&ID-03-0513T0401初馏塔100012400标准椭圆封头浮阀塔1808.8S304S304101HFUU-P&ID-04-0114T0402汽提塔80010000标准椭圆封头浮阀塔3408.8S304S30481HFUU-P&ID-04-0215T0403萃取隔壁精馏塔340015000标准椭圆封头浮阀塔3000.11S304S304201HFUU-P&ID-04-0316T0404脱轻塔220010000120011800标准椭圆封头筛板塔1000.1S304S304141HFUU-P&ID-04-0517T0405脱重塔340032000标准椭圆封头筛板塔2000.1S304S304201HFUU-P&ID-04-06本项目共涉及塔19座，其中填料塔5座，板式塔14座，且多为浮阀塔81.1.2 反应器序号位号设备名称规格尺寸/mm封头类型设计温度/设计压力/Mpa壁厚/mm材料保温数量图号1R0301醋酸乙烯酯合成反应器620013500标准椭圆封头列管式固定床2000.918Q345R石棉水泥层1HFUU-P&ID-03-02本项目共计反应器1台，为列管式固定床反应器1.2 定型设备选型一览表1.2.1 换热器序号位号设备名称规格型号安装形式公称直径/mm管长/mm材料传热面积/m2数量图号壳程管程1E0101贫富胺液换热器BEM400-1.8/0.9-38.62-6/25-4 I卧式4006000Q345R2038.621HFUU-P&ID-01-012E0102循环胺液冷却器BEM600-0.8/0.6-49.2-2.0/19-1 I卧式6002000Q345R2049.21HFUU-P&ID-01-013E0103胺解吸塔再沸器BEM400-0.9/0.45-12.4-1.5/19-4 I立式4001500Q345R2012.41HFUU-P&ID-01-024E0104再生气冷却器BEM800-1.5/1.04-21-2.0/19-1 I卧式8002000Q345R20211HFUU-P&ID-01-045E0105再生气换热器BEM600-1.5/0.8-152-6.0/19-1 I卧式6006000Q345R201521HFUU-P&ID-01-046E0106再生气空冷器BEM273-1.5/0.5-9.8-3.0/19-1 I卧式2733000Q345R209.81HFUU-P&ID-01-047E0107再生气电加热器BEM273-1.51/1-5.5-1.5/19-1 I卧式2731500Q345R205.51HFUU-P&ID-01-048E0201脱碳四塔再沸器BEM400-0.2/0.1-27-2.0/19-1 I立式4002000Q345R20271HFUU-P&ID-02-019E0202脱碳四塔冷凝器BEM600-0.2/0.1-72.6-3.0/19-1 I卧式6003000Q345R2072.61HFUU-P&ID-02-0110E0203脱甲烷塔进料换热器BEM273-4.5/3-14.8-4.5/19-1 I卧式2734500Q345R2014.81HFUU-P&ID-02-01 11E0204汽提气进料冷却器BEM500-3.2/2.5-77-3.0/19-1 I卧式5003000Q345R20771HFUU-P&ID-02-0212E0205脱甲烷塔再沸器BEM450-3.0/2.5-20.2-1.5/19-1 I立式4501500Q345R2020.21HFUU-P&ID-02-0213E0206冷箱板翅式换热器BEM159-3.2/1.8-1.3-1500/19-1/4 I卧式1591500Q345R201.31HFUU-P&ID-02-0214E0207乙烯精馏塔再沸器BEM600-4.06/1.01-72.6-3.0/19-1 I立式6003000Q345R2072.61HFUU-P&ID-02-0315E0208乙烯精馏塔冷凝器BEM700-4.1/1-211-3.0/19-1/2 I卧式7003000Q345R202111HFUU-P&ID-02-0316E0301醋酸蒸发塔加热器BEM500-1/0.2-47.36-2.0/19-1 I卧式5002000Q345R2047.361HFUU-P&ID-03-0117E0302循环醋酸冷却器BEM600-1/0.6-75-3.0/19-1 I卧式6003000Q345R20751HFUU-P&ID-03-0118E0303压缩氧气冷却器BEM400-1/0.7-20-2.0/19-1 I卧式4002000Q345R20201HFUU-P&ID-03-0219E0304合成气换热器BEM600-1.1/0.8-49.2-2.0/19-4 I卧式6002000Q345R2049.21HFUU-P&ID-03-0220E0305合成气冷却器BEM600-1.1/0.8-49.4-2.0/19-1 I卧式6002000Q345R2049.41HFUU-P&ID-03-0321E0306循环醋酸冷却器BEM400-1.2/1-14.8-1.5/19-1 I卧式4001500Q345R2014.81HFUU-P&ID-03-0322E0307循环碳酸钾溶液换热器BEM500-0.8/0.5-77.3-3.0/19-1 I卧式5003000Q345R2077.31HFUU-P&ID-03-0523E0308循环碳酸钾溶液冷却器BEM600-1/0.9-48.8-2.0/19-1 I卧式6002000Q345R2048.81HFUU-P&ID-03-0524E0309二氧化碳解吸塔再沸器BEM400-1.3/0.7-49.8-2.0/19-1 I立式4002000Q345R2049.81HFUU-P&ID-03-0525E0401初馏塔进料预热器BEM600-0.12/0.1-49.6-2.0/19-1 I卧式6002000Q345R2049.61HFUU-P&ID-04-0126E0402初馏塔再沸器BEM600-1/0.6-155-6.0/19-1 I立式6006000Q345R201551HFUU-P&ID-04-0127E0403初馏塔冷凝器BEM600-0.9/0.6-49.3-2.0/19-1 I卧式5002000Q345R2049.31HFUU-P&ID-04-0128E0404分相罐进料冷却器BEM500-0.8/0.6-77-3.0/19-1 I卧式5003000Q345R20771HFUU-P&ID-04-0229E0405甘油冷却器BEM450-0.11/0.1-20.2-1.5/19-1 I卧式4501500Q345R2020.21HFUU-P&ID-04-0330E0406隔壁塔再沸器BEM273-0.15/0.08-24.8-4.5/19-1 I立式2734500Q345R2024.81HFUU-P&ID-04-0331E0407隔壁塔再沸器BEM273-0.15/0.08-24.8-4.5/19-1 I立式2734500Q345R2024.81HFUU-P&ID-04-0332E0408隔壁塔冷凝器BEM700-0.12/0.1-24.6-6.0/19-1/2 I卧式7006000Q345R2024.61HFUU-P&ID-04-0333E0409脱轻塔进料预热器BEM700-0.12/0.1-24.6-6.0/19-1/2 I卧式7006000Q345R2024.61HFUU-P&ID-04-0434E0410脱轻塔再沸器BEM273-0.15/0.08-24.8-4.5/19-1 I立式2734500Q345R2024.81HFUU-P&ID-04-0435E0411脱轻塔冷凝器BEM700-0.12/0.1-24.6-6.0/19-1/2 I卧式7006000Q345R2024.61HFUU-P&ID-04-0436E0412产品冷凝器BEM700-0.14/0.09-116-3.0/19-1/2 I卧式7003000Q345R201161HFUU-P&ID-04-0537E0413热泵换热器BEM600-0.12/0.1-49.6-2.0/19-1 I卧式6002000Q345R2049.61HFUU-P&ID-04-0538E0414醋酸乙烯酯冷却器BEM500-0.15/0.07-46.4-2.0/19-1 I卧式5002000Q345R2046.41HFUU-P&ID-04-05本项目共计换热器38台，主要为管壳式换热器1.2.2 泵序号位号设备名称规格型号转速流量扬程轴功率叶轮外径效率数量图号（r/min）（m3/h）m（KW）mm%1P0101A/B贫胺液输送泵IS80-65-125290036.4101.388.9732HFUU-P&ID-01-022P0102A/B升压循环泵IS125-80-20014506011.52.5191.475.42HFUU-P&ID-01-033P0201A/B脱碳四塔回流泵IS80-65-125290040121.897.473.32HFUU-P&ID-02-014P0202A/B脱甲烷塔回流泵IS80-65-125290040111.694.272.82HFUU-P&ID-02-025P0203A/B脱甲烷塔塔釜出料泵IS125-80-20014506081.7158672HFUU-P&ID-02-026P0204A/B乙烯精馏塔回流泵ISW65-200(I)295028.6263.1138.7672HFUU-P&ID-02-037P0301A/B醋酸进料泵IS65-50-125290016.6100.787.466.72HFUU-P&ID-03-018P0302A/B吸收分离塔出料泵IS100-80-16014504060.9136.474.12HFUU-P&ID-03-039P0303A/B脱盐水进料泵IHF32-25-1601450260.1138.835.92HFUU-P&ID-03-0410P0304A/B水洗塔出料泵IS50-32-1601450560.2136.846.22HFUU-P&ID-03-0411P0401A/B初馏塔回流泵IS80-65-125290040121.897.473.32HFUU-P&ID-04-0112P0402A/B初馏塔塔釜出料泵ISW65-100295022100.9100.7682HFUU-P&ID-04-0113P0403A/B粗醋酸乙烯酯输出泵IH100-65-200361.92HFUU-P&ID-04-0214P0404A/B汽提塔进料泵IH65-40-20029507.780.4155.542.62HFUU-P&ID-04-0215P0405A/B隔壁塔回流泵IHF80-50-200145020121.118858.22HFUU-P&ID-04-0316P0406A/B脱轻塔回流泵IHF80-50-200290030202.6121.964.52HFUU-P&ID-04-0417P0407A/B脱轻塔塔釜出料泵IS80-65-125A29003080.987.471.12HFUU-P&ID-04-0418P0408A/B脱重塔回流泵ISW80-50-200290028303.614865.32HFUU-P&ID-04-05本项目共计泵36台，采用中联选泵软件对泵进行选型年产15万吨醋酸乙烯酯项目-工艺设备一览表1.2.3 储罐序号位号设备名称类型尺寸公称容积设计温度设计压力介质材质图号mmm3Mpa1V0101泄压回收罐卧式椭圆形封头容器100036002.83301.8干气、水Q345RHFUU-P&ID-01-032V0101再生气分水罐卧式椭圆形封头容器180043008.84501.8氮气、水Q345RHFUU-P&ID-01-043V0201脱碳四塔回流罐卧式椭圆形封头容器120040004.5201.5碳一、碳二Q345RHFUU-P&ID-02-014V0202冷箱气液分离器卧式椭圆形封头容器1800560012.7-604甲烷Q345RHFUU-P&ID-02-025V0203乙烯精馏塔回流罐卧式椭圆形封头容器80028001.4206乙烯Q345RHFUU-P&ID-02-036V0301汽包卧式椭圆形封头容器100028002.2250.2水、中压蒸汽Q345RHFUU-P&ID-03-027V0401初馏塔回流罐卧式椭圆形封头容器90028001.98300.15水和醋酸乙烯酯Q345RHFUU-P&ID-04-018V0402分相罐卧式椭圆形封头容器140040006.2500.9水和醋酸乙烯酯Q345RHFUU-P&ID-04-029V0403隔壁塔回流罐卧式椭圆形封头容器90028001.78500.15醋酸乙烯酯Q345RHFUU-P&ID-04-0310V0404脱轻塔回流罐卧式椭圆形封头容器1800420010.68400.15乙醛Q345RHFUU-P&ID-04-0411V0405脱重塔回流罐采出罐立式椭圆形封头容器1800500012.72800.15醋酸乙烯酯Q345RHFUU-P&ID-04-05本项目共涉及各类储罐11个1