7-3附录三设备一览表

榆炼10万吨/年甲基丙烯酸甲酯生产项目 设备一览表15目录设备一览表1一、非标准设备设计一览表11.1塔设备设计一览表11.2反应器设计一览表21.3气液分离器设计一览表2二、标准设备选型一览表32.1换热器一览表32.2管道选型一览表52.3罐的选型一览表102.4压缩机、鼓风机选型一览表122.5泵选型一览表13设备一览表一、非标准设备设计一览表1.1塔设备设计一览表序号设备位号名称类型型号规格/mm裙座高度（m）材料设计压力（MPa）设计温度（）内防腐封头型式1T0101原料预处理塔浮阀塔2000307003.516MnDR0.11-9是标准椭圆封头2T0102异丁烷精制塔浮阀塔1500291003.116MnDR0.16-18是标准椭圆封头3T0103正丁烷精制塔浮阀塔2400440003.816MnDR0.16-15是标准椭圆封头4T0201MAL分离塔浮阀塔2400182703.65Q345R0.13125是标准椭圆封头5T0401MMA预分离塔浮阀塔2600147503.43Q345R0.12101是标准椭圆封头6T0402甲醇一次回收塔浮阀塔3500256804.7Q345R0.13100是标准椭圆封头7T0403MMA精制塔浮阀塔2200541503.65Q345R0.8205是标准椭圆封头8T0404甲醇二次回收塔浮阀塔1600150001.24Q345R0.77162是标准椭圆封头1.2反应器设计一览表序号设备位号名称型号规格/mm类型台数材料1R0201异丁烯氧化反应器460014720列管式固定床反应器1Q345R2R0301MAL氧化酯化反应器500019800浆态床反应器1Q345R1.3气液分离器设计一览表序号设备位号类型数量技术规格设计温度/设计压力/MPa材质1V0201立式11600287050.22Q235B2V0402立式1800200070.11Q235B二、标准设备选型一览表2.1换热器一览表序号设备位号设备名称设备类型型号实际传热面积（）并联台数材质管程壳程1E0101热泵精馏塔换热器固定管板式BEM-900-0.14/0.55-280.6-6/25-1 280.6120Q345R2E0102辅助换热器固定管板式BEM-325-0.055/0.11-7.8-2/19-4 7.8116Mn09MnNiDR3E0103原料预处理塔顶冷凝器固定管板式BEM700-0.11/0.11-123-4.5/25-1 123.011Cr5MoQ345R4E0104热泵精馏塔换热器固定管板式BEM-700-0.66/0.15-149.5-6/25-1 149.5120Q345R5E0105正丁烷精制塔冷凝器固定管板式BEM-1000-0.11/0.11-346.9-6/25-1 346.9216Mn09MnNiDR6E0106正丁烷精制塔再沸器釜式再沸器BKU-1600-0.11/0.14-1323.9-4/19-2 1323.9120Q345R7E0201原料预热器固定管板式BEM-900-0.11/1.1-170.4-3/19-1 170.42S30408S304088E0202产物冷却器固定管板式BEM-2000-0.22/0.11-2218.3-9/25-1 2218.3120Q345R9E0203混合器预热器固定管板式BEM-900-0.11/0.11-174.2-3/19-1 174.2220Q345R10E0204MAL分离塔冷凝器固定管板式BEM-600-0.11/0.11-113.3-4.5/19-2 453.1420Q345R11E0205MAL分离塔再沸器釜式再沸器BKU-900-2.2/0.253-258.9-4.5/25-4 258.9120Q345R12E0301甲醇预热器固定管板式BEM-450-0.297/0.297-52.8-4.5/19-1 52.8120Q345R13E0401MMA预分离冷凝器固定管板式BEM-1000-0.055/0.11-374.1-6/25-1 347.1220Q345R14E0402甲醇冷凝器固定管板式BEM-450-0.11/0.11-62.7-6/25-1 62.7120Q345R15E0403MMA预分离塔冷凝器固定管板式BEM-900-0.11/0.11-137.7-3/25-1 137.7220Q345R16E0404MMA预分离塔再沸器釜式再沸器BKU-660-0.11/0.11-193.8-6/25-2 193.8120Q345R17E0405甲醇一次回收塔冷凝器固定管板式BEM-800-0.11/0.11-204.2-4.5/19-2 204.2620Q345R18E0406甲醇一次回收塔再沸器釜式再沸器BKU-800-0.11/0.12-282.8-6/25-2 182.8120Q345R19E0407MMA精制塔冷凝器固定管板式BEM-800-0.11/0.77-209.7-4.5/19-2 209.7120Q345R20E0408MMA精制塔再沸器固定管板式BEM-1600-5.5/0.79-889.9-6/25-2 889.9420Q345R21E0409甲醇二次回收塔冷凝器釜式再沸器BEM-1000-0.11/0.11-219.4-3/19-1 219.4120Q345R22E0410甲醇二次回收塔再沸器固定管板式BKU-600-0.88/0.12-87.2-3.5/19-2 87.2120Q345R2.2管道选型一览表序号流股输送流量 cum/hr公称直径 mm物料代号材质1S010120.448640770PL碳钢2S010214715.3956600PG碳钢3S010314715.3912600PG碳钢4S01043625.62845400PG碳钢5S010565.259648125PL碳钢6S01063134.97896450PGL碳钢7S010761.2756898125PL碳钢8S010857.3962539125PL碳钢9S010981.4948418125PL碳钢10S011012072.8132150PGL碳钢11S011111999.4974550PG碳钢12S01123.8781900232PL碳钢13S01133.8787215132PL碳钢14S01145677.31065400PG碳钢15S01151168.20851200PG碳钢16S011626.466125270PL碳钢17S0117742.937221400PGL碳钢18S0118155.54537280PG碳钢19S011924.837034870PL碳钢20S012027.225391470PL碳钢21S01214662.09132350PG碳钢22S01224106.56425350PG碳钢23S01233.2400168825PL碳钢24S012417.120456270PL碳钢25S012513.209222250PL碳钢26S01263.7485064125PL碳钢27S020118199.4678700PG普通低合金钢28S020255105.4741100PGL普通低合金钢29S0203111537.7651400PG普通低合金钢30S0204111537.7651400PG普通低合金钢31S0205111334.1811600PG普通低合金钢32S020666175.29991200PG普通低合金钢33S020735930.1958850PG普通低合金钢34S020818442.3118700PGL普通低合金钢35S020918418.5685700PG普通低合金钢36S021036837.1371050PG普通低合金钢37S021138788.75741050PG普通低合金钢38S02123355.38822350PG碳钢39S021333481.74881100PG普通低合金钢40S021423.743291570PL普通低合金钢41S02156.6676979840PL普通低合金钢42S02166.6687924240PL普通低合金钢43S021730.581432180PL普通低合金钢44S021834.090097780PGL普通低合金钢45S02199825.25957600PG衬里内防腐46S022010.0097450PL普通低合金钢47S03013321.74944350PG碳钢48S030213370.6967650PG碳钢49S03035953.65078450PG碳钢50S03044830.15739950PGL碳钢51S03055.7990204940PL碳钢52S03060.0009073525PL碳钢53S030722.908344270PL碳钢54S030822.912786870PL碳钢55S030924.662887670PL碳钢56S03104522.10967900PGL碳钢57S03112796.20253750PGL碳钢58S03129806.71747500PG碳钢59S040114603.5713600PG碳钢60S040229207.1403250PG碳钢61S04033662.54301800PGL碳钢62S04043642.412400PG碳钢63S040520.131011470PL碳钢64S040623.991555170PL碳钢65S040744.0089656100PL碳钢66S040817.420007170PL碳钢67S040917.110438370PL碳钢68S041027.646605170PL碳钢69S041127.666693870PL碳钢70S04121552.42471250PG衬里内防腐71S041321.689018670PL碳钢72S04146.3371490940PL碳钢73S04153.4872334932PL碳钢2.3罐的选型一览表序号位号名称类型数量技术规格mm设计温度设计压力MPa材质1V0101原料预处理塔回流罐卧式椭圆封头储罐110002800-200.1116MnDR2V0102原料预处理塔闪蒸回流罐卧式椭圆封头储罐130008500-100.1516MnDR3V0103异丁烷精制塔闪蒸回流罐卧式椭圆封头储罐116004400-150.1616MnDR4V0104异丁烷精制塔闪蒸回流罐卧式椭圆封头储罐19002800-200.1116MnDR5V0105正丁烷精制塔回流罐卧式椭圆封头储罐126008400300.16Q3456V0201异丁烯缓冲罐卧式椭圆封头储罐113002600600.11Q3457V0204MAL分离塔回流罐卧式椭圆封头储罐180016001200.12Q3458V0301原料缓冲罐卧式椭圆封头储罐1300013200800.11Q3459V0401MMA预分离塔回流罐卧式椭圆封头储罐19002800900.12Q34510V0403甲醇一次回收塔回流罐卧式椭圆封头储罐122004400900.13Q34511V0404MMA精制塔回流罐卧式椭圆封头储罐1220044002000.81Q34512V0405甲醇二次回收塔回流罐卧式椭圆封头储罐1100020001200.12Q34513V0501甲醇储罐混合式球罐114200450.12Q34514V0502MMA储罐混合式球罐218000450.12Q34515V0503C4原料储罐混合式球罐215700450.12Q34516V0504正丁烷储罐混合式球罐114200450.12Q34517V0505异丁烷储罐桔瓣式球罐19200450.12Q3452.4压缩机、鼓风机选型一览表序号位号名称类型型号数量额定排气量m3/min额定排气压力MPa电机功率kW外形尺寸/mm1C0101单级压缩机离心式KCC100-911000.87004500200036002C0102单级压缩机离心式KCC100-911000.87004500200036003C0201单级压缩机离心式KCC180-1111800.810005000210036004C0301单级压缩机离心式KCC215-1112151.01300500021003600序号位号名称类型型号数量进口流量m3/h转速rad/min电机功率kW风压KPa1C0302A/B鼓风机离心式RT-25011319946909.82.5泵选型一览表序号位号流量L/s扬程 m型号台数方式备注1P0101A/B5.68017820.50702IS65-50-1251单泵一台备用2P0102A/B22.597785.947755XA80/161单泵一台备用3P0103A/B4.75574642.5070250D-81单泵一台备用4P0104A/B15.8754240.26635100D-161单泵一台备用5P0105A/B7.56232816.7IX165-50-1101单泵一台备用6P0106A/B6.89442352.0417280D-121单泵一台备用7P0107A/B1.04126511.3IS50-32-1602串联一台备用8P0108A/B18.7133652.68212IX1100-80-125A3串联一台备用9P0201A/B0.89997211.5ISL32-25-1251单泵一台备用10P0202A/B1.61111126.73412ISL40-32-1002串联一台备用11P0203A/B1.85213832.44711IX140-32-125A2串联一台备用12P0204A/B2.7