control run流程PPT课件

2020/5/31,.,1,試產與controlrun,一.基本知識介紹,二.CONTROLRUN,2020/5/31,.,2,試產與CONTROLRUN,試產:一般稱為:PIOLTRUNPIOLTRUN之前的一些測試有時會叫TRYRUN此都為新產品導入時的試產的叫法.,CONTROLRUN:一般稱為:控制生產此為產品於量產中由於某些原因需要做一些受控的試產證明一些決議是及判定一些材料是否符合要求.此產品試完后必需等ECR通過才可正試出貨,2020/5/31,.,3,NEWPRODUCTPIOLTRUN,EVT:EngineerverifyTEST(使用快速成型手板样机測試)一般在设计的早期制作，用于验证设计，用MOLDCUP產品,台數薛約10SETS,DVT:DesignverifyTEST(設計檢驗測試)針對RD的設計做測試檢驗一般約100SETS左右,PVT:ProcessverifyTEST(小批量生產測試)主要針對制程及作業員熟習產品用做試產,一般約200-1000左右,2020/5/31,.,4,NEWPRODUCTPHASEINFLOW,Productionplan,TWEVT,PMMincharge,MTCDVT,MTCPVT,MTCMP,RDincharge,P/Lincharge,TransferSampleBOMdata,TEST,TEST,TEST,ok,ok,ok,ChinaDVT,chinaPVT,ChinaMP,ok,ok,ChinaEVT,ProductbuildMakeproductInsp.ProductnamemaketransferplanPlantallstagedate,Engineertry,A-TESTSAFETYTESTEMITEST,RADTESTCADTESTSAFETYTESTEMITEST,CADTESTRADTESTEMITESTSAFETY,P/LoperatetryTechnologytransfertoP/Lengineer,P/LoperatetryR&Dsupport,MSLPMP&RDincharge,P/Lincharge,CADTESTRADTESTEMITEST,CADTESTRADTESTEMITEST,AllengineerstudysamplePEteststudy,andmakeTPIIEstudymanufactureflowAndmakeMPIMestudyMechanicpartsPQEmakeQII,RDsupportEngineerpre-DVTTechnologytransfertop/l,FirstMPpilotrun,Leadtime:onemonth,MSLPLANT,TWNPLANT,Toolingmakestage,Toolingfinal,Ifengineerchange,modifytooling,TransferTOOLINGTECHNOLOGY,Transfertoolingflow,如是OEM客戶則用MOLDCUP產品由RD做好給客戶,2020/5/31,.,5,ControlRun,FLOWCHART,CAUSE,2020/5/31,.,6,CONTROLRUNCAUSE,COSTDOWN,2NDSOURCE,ENGINEERCHANGE,CUSTORMERREQUEST,2020/5/31,.,7,CONTROLRUNFLOWCHART,PM,CONTROLRUNMEETING,CONTROLRUNSHEET,需求部門,P/L,TEST,REVIEW,提出需求,RESULT,有關到要技服做測試的必需要求技服人員參加並在SHEET上注明測試相目,2020/5/31,.,8,針對CONTROLRUN須知:,目的何在,誰的要求,如需新材料,材料由何而來廠商提供?物管下單采購?,從何制程開始CONTROLRUN,需要做何種測試,需要客戶確認嗎,如要正式導入必需要發ECR更改,.joanpmsop表單表PM-INS-21A.shs,2020/5/31,.,9,COTROLRUN中職責,PM/PMP:,主要為主導及督促CONTROLRUN的各階段執行及結果.CONTROLRUN的准備會議召開CONTROLRUN的計劃安排試產進度追蹤試產后檢討會議的召開試產結果的發布,2020/5/31,.,10,COTROLRUN中職責,CONTROLRUN制程的安排試產控制方式的制定試產狀況的跟蹤及問題分析試產狀況REPORT的提供對