胜动集团700、1200kW机组简介

胜利油田胜利动力机械集团有限公司 SHENGLI OIL FIELD SHENGLI POWER MACHINERY GROUP CO.,LTD 胜动700kW 1200kW SHENGDONG 700kW 1200kW 大功率燃气发电机组 High Power Gas Generator Set 遍布全球4 0 个国家的6 0 0 个燃气发电项目 6 0 0 g a s p o we r g e n e r a t i o n i n s t a l l a t i o n s t h r o u g h o u t wo r l d wi d e 4 0 c o u n t r i e s . 每年产生电力7 0 亿度 7 billion kW.h electricity production a year. 为地球减排二氧化碳6 0 0 0 万吨 60 million tons of CO2 emission reduction. 足迹和贡献 Footprint & Contribution 项目总包 终身维护 拥有咨询设计安装全部资质 国家首批EPC认证企业 山东省燃气机工程技术研究中心 在中国拥有最多的燃气发电项目 The leader of gas power generation projects in China 客户一致的选择 Customers decision: Our high quality product, service and solution . 源于最优的性价比 创造更高的收益 Competitive advantage, Cost-effective supply, Superior result 评 估 Evaluation 可 研 Feasibility research 安 装 Installation 设 备 Equipment 设 计 Design 服 务 Service 运 行 Operating 大 修 Overhaul 升 级 Upgrade 培 训 Trains 再 造 Remanufacturing 调 试 Commissioning “五全”理念为用户提供终身全过程服务 Our lifecycle service principle as “WUQUAN” 全盘 全面 全套 全新 全优 Be consistent with this affi rmation, the company is to supply our customers with a full range of equipment and assist our customers with lifecycle management, operational effi ciency and rapid response and performance improvement and service package. Nationally-proven EPC Enterprise Certifi ed engineering services for consulting, design and installation Shandong Gas Engine Engineering Research Center 全球724小时服务电话 Call us at: (86) 400-117-1190, 24 hrs a day EPC Project Lifecycle maintenance 1986年1190NT天然气发动机 2000年国内第一台500kW瓦斯发电机组 2010年700kW全自动燃气发电机组 19861190NT natural gas engine 2000The fi rst 500kW coal mine gas generator set in China 2010700kW automatic gas generator set 2011年16V190系列1200kW燃气发电机组研制成功 201116V190 series 1200kW gas generator set was developed successfully 3 0 多年前第一台国产1 1 9 0 N T 天然气发动机诞生在胜动 30 years ago, the fi rst 1190NT gas engine was made in Shengdong 全自动化700kW燃气发电机组2 0 1 0 年投入运行 Beginning in 2010, 700kW automatic gas generator sets went to work. 2 0 1 1 年核心技术自主化的MW级燃气发电机组研制成功 In 2011, the MW gas generator set with core technology was developed successfully in Shengdong. 基于国际高速动力机械的设计平台 Based on the international design platform of high speed power machinery 利用三维模拟设计和有限元分析系统 Design and analysis on 3-D simulation and FEA software 样机进行了软件分析模拟测试 Software analysis and simulation tests done on the genset prototype 精益的制造技术 精雕细琢每个核心零部件 Manufacturing every core component with skilled technique and advanced technology 气体管路全部采用高品质不锈钢材料 更可靠耐用 Constructing gas pipelines with stainless steel to have high reliability and durability 全封闭装备生产线 提供有力的保障 Assembling on closed assembly lines and creating a rigid quality assurance 机体、曲轴等关键零部件采用高精度加工技术和设备 Key engine components such as cylinder block, crankshaft are manufactured with reliable technology and high quality equipments 精度达到国内一流 保证长期可靠运行 Optimized components in compliance with the domestic fi rst-class precision enable our engines to have a long and reliable service time 恒温无尘装配线 曲轴动平衡试验台 Constant temperature and dust-free assembly line,Dynamic test rig for crankshaft 机体专用龙门加工中心全自动缸盖数控加工中心 CNC cylinder block machining centerAutomatic CNC cylinder head machining center 严格的质量检验流程 高精密的检测仪器 Strictly quality inspecting process High quality measuring instruments 保证向客户提供无任何瑕疵的产品 The competence ensures us to offer customers with state-of-the-art products 从毛坯开始 每个加工工序独立检验 Strict Inspection We inspect from semi-fi nished part to fi nished one across the complete machining process 每个零件、部件验收后才被下一道工序接收 Strict Acceptance Rules No part and component is accepted by next machining process until being proven to be qualifi ed 利用模拟测试系统进行控制单元预检测 Test and Measurement We test and inspect control units with the simulation test system 整机测试系统 大量数据被采集并为客户终生存档 Genset Test System The system acquires a large amount of data and saves permanently for customers 严格按ISO体系运行 Quality Management ISO system is implemented strictly in Shengdong Group 执行胜动参与编制的系列国家及行业标准 Standard Implementation We participate to develop relevant national and industrial standards and develop products according to the series of standards 12V190系列700kW大功率机组技术参数 Technical Data 12V190 Series 700kW Gas Generator Set 燃料类型Fuel type瓦斯Coal mine gas天然气Natural gas 沼气Biogas 机组型号Model700GFZ-Pw（R）WD-TEM2700GJZ-Pw（R）WD-TEM2700GFZ-Pw（R）T-TEM2700GJZ-Pw（R）T-TEM2700GFZ-Pw（R）Z-TEM2 700GJZ-Pw（R）Z-TEM2 机组类型 Generator Set type普通型 Normal type 集装箱型Containerized type普通型 Normal type 集装箱型Containerized type普通型Normal type 集装箱型Containerized type 发动机型号Engine modelW12V190ZLDK-2kT12V190ZLDK-2Z12V190ZLDK-2 控制系统类型Control systemTEM2 额定功率Rated power，kW700 额定电流Rated current，A1263/80/48 额定电压Rated voltage，V400/6300/10500（可选Optional） 额定频率Rated frequency，Hz50 额定转速Rated speed，r/min1000 额定功率因数Rated power factor，COS0.8（滞后Lagging） 机油消耗率 Lub oil consumption，g/（kWh）0.85 发电效率Efficiency，%38 性能等级Performance levelG2 相数与接法Phase and connection三相三线制或三相四线制3 phase 3 wire or 3 phase 4 wire 调压方式Voltage regulation method 自动调压 Automatic voltage regulation 励磁方式Exciting method无刷励磁Brushless 起动方式Starting methodDC24V电启动DC24V Electric starting 调速方式Speed regulation method电子调速Electronic speed control 噪声Noise，dB（A）106（普通型 Normal type）/80（集装箱型Containerized type） 振动Vibration，mm/s7.2 冷却方式Cooling method闭式冷却Closed type 外形尺寸Overall dimension(LBH)，mm548021002335/893024402900 (普通型Normal type/集装箱型Containerized type) 净质量Net weight，kg14500/20000（普通型Normal type/集装箱型 Containerized type） 大修期Overhaul period，h35000 发动机型式Engine type四冲程4 stroke、火花塞点火Spark plug ignition、水冷Water cooling、增压中冷Turbocharging & intercooling、电控混合Electronic mixing control 气缸排列Cylinder arrangementV型60夹角 V type 60angle 气缸数Number of cylinders12 气缸直径Cylinder bore，mm190 活塞行程Piston stroke，mm210 总排量Total displacement，L71.45 活塞平均速度Average speed of piston，m/s7.0 最低空载稳定转速 Minimum idling stabilized speed，r/min 600 出水温度Outlet water temp，85 油底壳机油温度Lub oil temp.in oil pan，90 主油道机油压力 Lub oil pressure of main oil gallery，kPa 400800 增压器机油压力 Lub oil pressure of turbocharger，kPa 200400 稳定调速率Steady speed regulation ratio，%05可调（Adjustable） 润滑方式Lubrication method压力和飞溅复合式润滑（Combined lubrication of pressure and splash） 点火方式Ignition method 火花塞电点火（Spark plug ignition） 7 0 0 k W机组外形及图片 Dimensions and Pictures 700kW generator set 16V190系列1200kW大功率机组技术参数 Technical Data 16V190 Series 1200kW Gas Generator Set 燃料类型Fuel type瓦斯Coal mine gas天然气Natural gas 沼气Biogas 机组型号Model1200GFZ-PWWD-TEM2 1200GJZ-PWWD-TEM21200GFZ-PWT-TEM21200GJZ-PWT-TEM21200GFZ-PWZ-TEM21200GJZ-PWZ-TEM2 机组类型 Generator Set type普通型Normal type集装箱型Containerized type普通型 Normal type 集装箱型Containerized type普通型Normal type 集装箱型Containerized type 发动机型号Engine modelW16V190ZLDK-2T16V190ZLDK-2Z16V190ZLDK-2 控制系统类型Control systemTEM2 额定功率Rated power，kW1200 额定电流Rated current，A2165/137/82 额定电压Rated voltage，V400/6300/10500（可选Optional） 额定频率Rated frequency，Hz50/60（可选Optional） 额定转速Rated speed，r/min1000/900（可选Optional） 额定功率因数Rated power factor，COS0.8（滞后Lagging） 机油消耗率 Lub oil consumption，g/（kWh）0.8 发电效率Efficiency，%40 性能等级Performance levelG2 相数与接法Phase and connection三相三线制或三相四线制(3-phase 3-wire or 3-phase 4 wire) 调压方式Voltage regulation method 自动调压（AVR） 励磁方式Exciting method无刷励磁(Brushless and excitement) 起动方式Starting methodDC24V电启动/液压气动（可选）（DC24V electric start/hydraulic start(optional) 调速方式Speed regulation method电子调速(Electronic speed control） 噪声Noise，dB（A）106（普通型 Normal type）/80（集装箱型Containe rized type） 振动Vibration，mm/s7.2 冷却方式Cooling method闭式冷却Closed cooling 外形尺寸Overall dimension(LBH)，mm771619002960/12500 x3000 x2900(普通型Common g enset/集装箱型Containe rized type ) 净质量Net weight，kg23550/30000（普通型Common g enset/集装箱型Containe rized type） 大修期Overhaul period，h35000 h 发动机型式Engine type 四冲程（4 strok e）、火花塞点火（Spark plug ignition)、水冷(W ater cooling)、增压中冷(Turb ocharged & intercooling)、电控混合(E lectrically controlled mixture) 气缸排列Cylinder arrangementV型60夹角V type 60angle 气缸数Number of cylinders16 气缸直径Cylinder bore，mm190 活塞行程Piston stroke，mm210 总排量Total displacement，L95.27 活塞平均速度Average speed of piston，m/s7.0 最低空载稳定转速 Minimum idling stabilized speed，r/min 600 出水温度Outlet water temp，85 油底壳机油温度Lub oil temp.in oil pan，90 主油道机油压力 Lub oil pressure of main oil gallery，kPa 400800 增压器机油压力 Lub oil pressure of turbocharger，kPa 200400 稳定调速率Steady speed regulation ratio，%05可调A djustable 润滑方式Lubrication method压力和飞溅复合式润滑(Combine d pressure and splash lubrication） 点火方式Ignition method 火花塞电点火（Spark plug ignition） 1 2 0 0 k W机组外形及图片 Dimensions and Pictures 1200kW generator set 1、高可靠性 High Reliability 中速机组1000r/min，适宜长期不间断的运行，年运行可达8000h The medium speed generator set at 1000r/min can operate continuously up to 8000h one year. 寿命超过150000h，大修期35000h以上，不停机维护运行时间500h Over 150,000h reliable service life. 35,000h overhaul period. 500h trouble-free operation 采用特别的技术对关键零部件表面进行处理 Key parts and components have been treated by the special surface treatment technology 动平衡测试系统，使机组运行振动控制在最低 The dynamic test on the dynamic test rig minimizes the crankshaft vibration. 6000h试验室测试+6000h工业现场验证 6000h laboratory test and 6000h industrial field validation test 2、自动化无人值守 Automated and unmanned operation 由近机和中央控制系统帮助管理，运行现场不需要人员 The field control panel and the central control system designed for Shengdong generator sets help the operators, the service and maintenance staffs to manage the operating generator sets, therefore, they unnecessarily monitor at the operating location. 机油压力提升、系统预热、并网或并车、功率的增减和负荷分配；只需轻轻一按 ，一键搞定 A ONE-TOUCH operation realizes these functions: heat system, increase lube oil pressure, regulate engine power, share load, parallel the generator set to the grid or to the isolated bus. 远程监控系统让你的管理范围扩展到世界，有互联网的地方就可以管理电站 The remote monitoring system via Internet provides an access for you to manage your power plants that are operating anywhere in the world. 更让你放心的是我们在帮助你监控 Doubtlessly, the in-line monitoring center placed in Shengdong guarantees that your power plants can run reliably. 技术特点 Technical Features 0.00.20.40.60.81.01.21.41.6 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 . V298 m3/s ?vtot/tot ABB TPS 48 CV32 CT40 CD07 CA25 6Basis: vk759007/10/12/13 Replaced by: Replaces: HZTL620053 HZTL 640153 3/9/2010 We do not accept any liability for the correctness and completeness of this document. Fuer die Richtigkeit und Vollstaendigkeit dieses Dokumentes uebernehmen wir keine Gewaehrleistung. Nous nassumons aucune responsabilit concernant lexactitude et lintgralit de ce document. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden copyright ABB Turbo Systems 2012 Fuer dieses Dokument und den darin dargestellten Gegen- stand behalten wir uns alle Rechte vor. Vervielfaeltigung, Bekanntgabe an Dritte oder Verwertung seines Inhalts sind ohne unsere ausdrueckliche Zustimmung verboten copyright ABB Turbo Systems 2012 Nous nous rservons tous les droits sur ce document, ainsi que sur lobject y figurant. La reproduction, lusage ou la communication des tiers sans notre autorisation formelle est illicite. copyright ABB Turbo Systems 2012 n298= n 298 T1 s -1 V298= V1 298 T1 m 3s -1 . 500 600 700 800 900 n298 = 1000 0.65 0.70 0.72 0.74 0.76 0.78 0.79 0.80 ?*sV Engine builder: Shengli power Engine type: T16V190 ABB TPS 48 CV32 CT40 CD07 CA25 6Basis: vk759007/10/12/13 Replaced by: Replaces: HZTL620053 HZTL 640153 3/9/2010 4、额定功率输出 Stable power output 机组设计输出能力提升20%，实际应用可满负荷输出 The generator sets are designed with output capability 20% higher than its continuous power and are able to run at full load. 700kW机组 700kW generator set 发动机标定功率 Rated power of engine 840kW 调试功率 Commissioning power 770kW 持续运行功率 Continuous power 700kW 1200kW机组 1200kW generator set 发动机标定功率 Rated power of engine 1400kW 调试功率 Commissioning power 1300kW 持续运行功率 Continuous power 1200kW 3 、效率高 低排放 H i g h e f f i c i e n c y , l o w e mi s s i o n 机组热效率高达40% 每立方米纯CH4可发电4kWh Thermal efficiency of generator sets is 40%. Each 1m3 methane on can be produced into 4kWh electricity by generator gets. MPC脉冲转换排气系统，高效利用废气能量，保证涡轮增压器 在各种负荷高效运行 The MPC (Modular Pulse Converter) exhaust system optimizes the use of engine exhaust energy and enables that the turbocharger runs efficiently at various load ranges. 不同功率段50%、75%、90%时，热效率都有良好表现 The thermal efficiency will reach the maximum value while generator sets are running at the power ranges of 50%, 75% and 90%. 凸轮型线专门设计，提高扫气系数，降低缸内温度，减少氮氧 化物生成 A special cam profile design increases scavenging coefficient, decreases in-cylinder temperature, and reduces NOx emissions. 符合在中国境内建设电站的环保要求，优于国标准 It meets the environmental protection requirement for power plant established in China and also is lower than China emission standards. 6、更低的运行成本 Lower operating cost 额定工况机油消耗率 0.8g/kWh,最理想的机油耗达到0.5g/kWh，机油更换周期延长到1000h Lubrication oil consumption is 0.8g/kWh under the standard conditions and even 0.5g/kWh in best applications. Along with a prolonged oil-change interval of 1000hrs, lubrication oil has a long service life 使用胜动燃气专用润滑油更经济 The use of Shengdong gas lubrication oil enables gas engines to have a low operation cost 可直接适应低压力气体 3kPa即可稳定运行 减少增压投资和电力消耗 Gas engines can run directly on gas at pressure not below 3kPa, therefore, requiring less capital costs on the pressure boosting system and less electric energy consumption 选配液压启动系统, 扭矩大，保证启动可靠 The hydraulic starting system, which supplies high starting torque, ensures reliable starting behavior 5、选配国际顶尖部件 Top components from international manufacturers 瑞士涡轮增压器 Swiss turbocharger 德国电控混合器 German electronically controlled gas mixture system 德国压力稳定系统 German gas pressure stabilizing system 美国 数字点火系统 US digital ignition system 美国调速系统 US speed governing system 捷克电力控制模块模块 Czech power control module 为不同燃料提供更适合的专用机型 Optimized generator sets are adapted to different gases 瓦斯（包括井工抽采瓦斯、地面抽采煤层气 ) CH4 8% Coal mine gas (CMM and CBM), CH4 8% 沼气（垃圾填埋、工业污水、城市污水、餐余废弃物、农业秸秆等领域）CH4 40% Biogas processed from landfill, industrial waste water, municipal sewage, kitchen wastes and crop stalks and others， CH4 40%. 天然气 （管道天然气、采油伴生气、页岩气） Natural Gas, e.g., pipeline natural gas, oilfield associated gas and shale refining waste gas 按照客户需求提供各种运行模式 Generator sets operating in various modes cover the specific customers business environment. 多台机组并车运行 Multiple generator sets are able to operate in parallel 实现自动上网运行 , 实现挂网运行 （挂网运行需选配反送电控制保护系统） Forward and reverse synchronization to the grid are enabled automatically. (The controller for the reverse synchronization should be used so that electricity generated by generator sets cannot be transferred to the grid.) 优良的抗冲击负荷特性 Excellent load characteristic is able to endures heavy shock 实现动力均匀分配 Load is shared evenly 量身定制用户所需产品 We are positioned to provide products and solutions tailored for individual needs 更多实用的选择 Various practical solutions for your choice 多种电压等级和频率 Generator sets are suitable for a broad range of voltages and frequencies 更好的实现电力接入 0.4kV、6.3kV、10.5kV可选 Better connection to power supply,voltage 0.4kV, 6.3kV,10.5kVoptional 频率50Hz/60Hz,满足国际需求 The frequency of 50Hz/60Hz, meet the demand of International 降低电力系统的投入 Lower costs on power system 减少电压升降的损失 Lower losses due to voltage rise and drop 集装箱式发电站 快速建立电站 Containerized generator sets simplify the establishment of power plants 高集成化,减少电站用地面积 With extremely integrated arrangement, power plants require less land. 噪声75分贝 Noise75dB 选择配置余热利用系统可提供冷、热水和蒸汽 Waste heat systemIt supplies cool water, hot water and steam. 开式冷却塔冷却，高温环境中获得更好的冷却效果 Open-type cooling through a cooling towerIt has a better cooling effect under high temperature environment 闭式多风扇冷却，安装方便快捷 Closed-type cooling through a multi-fan radiatorIt is easier to install in a short time 全面的安全保护 Full protections in response to these situations, e.g 发动机超速、油压低、水温高、油温高、电力系统过电压、过电流等 Engine over peed, low oil pressure, high water temperature, high oil temperature, over current, over voltage in the power system 辅助保护 Ancillary protection 瓦斯专用阻火器 实现可爆炸气体的安全保护 The use of the flame arrestors specialized for coal mine gas guarantees that explosive gas is safe as engine fuel 隐患提前预警 提示机组保养 Early warning for hidden problems, maintenance service and others 机组数据管理系统(Genset Web-Supervise System，简称GWS系统) 成熟的电站综合监控管理系统，全面管理电站所在机组，采用页面访问方式，可随时随地掌握电站运 行情况 The mature Genset Web-Supervise System (GWSS) is deployed to manage all generator set in power plants, providing real-time information on operating generator sets via web pages. 帮助客户远程管理 提醒并预先告知应对策略 Customers may receive the warning information and relative corrective measures through the Genset Web- Supervise System (GWSS). 安全可靠的应用技术 Various technologies for safety and reliability 提供全面的解决方案 Shengdong solutions for every application 胜动的行动已遍及世界 Shengdong in motion across the world 瓦斯发电应用 Electricity generation on coal mine gas 在中国的煤矿，瓦斯不再是灾害，化害为利变废为宝 In China, coal mine gas is no longer hazardous and we can turn it into treasures today. 天然气发电应用 Natural gas to electricity energy 在印尼嘉吉的生产工厂，天然气发电为工厂生产提供电力 This installation runs on natural gas, providing electricity for the workshop of Cargill Company in Indonesia. 油田伴生气发电应用 Oilfi eld associated gas to electricity energy 在哈萨克斯坦， 火炬被熄灭， 转化为电力源源不断的输出