hazard analysis, critical control points （haccp）.ppt

Pre-HarvestConsiderations,HazardAnalysisCriticalControlPoints,天马行空官方博客：,BQAandHACCP,ShouldyouknowaboutHACCPUnderstandingHACCPWorkingwithHACCPBeefindustrysQACMP.(QualityAssuranceCriticalManagementPoints),HazardAnalysis,CriticalControlPoints(HACCP),Itisasystemdevelopedforspaceflighttopreventproblemsfromhappening.Ifyoucanfigureoutwhatmightgowrong,youcanworktowardfindingwaystopreventtheproblem.Itincludedcheckpointsalongtheprocess.Theseallowyoutoknowifprocessisworkingproperlybeforeyougettoafinishedproduct.Bydefinition,HACCPisafoodpathogenreductionprogram.presentlynotpossibleinbeefproduction.HoweverworkingwithHACCPnowwillprovideusvaluableexperiencewiththeprocedures.,WhyshouldyouinterestedinHACCPbecauseitmaybeheadedtoyouroperation.especiallyFEEDLOTS.,WhyHACCPthis20+yearoldsystemhasbeensoldtothemajorUStradingpartnersasthestandardforfoodprocessing(production?)safety.,ThesellingofHACCPHACCP,asystem,targets3items(BCP)defects&isaimedattheavoidancenotremovalofdefects.Thishasleadtosellingthe“FarmtoTable”approach.,Does“FarmtoTable”HACCPMakeSense?Bacterial.?Chemical.?Physical.?,WillorCan“FarmtoTable”HACCPWork?USDA-FSISsays“itisgoingto”(ConsumersconcernoverfoodsafetyisdrivingregulationsPresently,HACCPisthebestfoodsafetysystemthathassurfacedintheprevious20yearsthatmaybeworkable)HACCPexperts(NFP,etc)“classicHACCP”willnot,modificationswillmakeitusefulforsomephysicaldefects,mostchemicaldefects,butlimitedvalueformanybacterialdefects.,天马行空官方博客：,DifferentHACCPs,HACCP(CriticalControlPoints)Safety,RegulatoryRequirements(RegulatoryControlPoints)HygieneGMPAdulteration(safe/label),QualityFactors(QualityControlPoints)OperationSpecificationsRelatedtoCompany&CustomerSpecs,Doesitmakeanydifference?TheISSUE.,Itnolongermatters-howwedealwithitwilldetermineifwesurvive.,HACCP(HazardAnalysis,CriticalControlPoints),AProcessControlSystem:preventing(finding&monitoring)problems&/ormistakes.Ifyoucanfigureoutwhatmightgowrong,youcanworktowardfindingwaystopreventtheproblem.Itincludedcheckpointsalongtheprocessallowingyoutoknowifprocessisworkingproperly.ByUSDAdefinition,HACCPisa(pathogenreductionprogram).presentlynotpossibleforE.coliO157:H7&SalmonellaspinbeefQACMPmakesnopromisestocontrolfoodbornpathogensQACMPwillallowustolearntoworkwithHACCP.QACMPiscompatiblewithCostEffectiveManagement.Validate/JustifyMonitor/Verify,“Buildonwhatyouknow”RoadMaptoBQA=QACMP(QACMPImplementedafterBQA-GMPs),Cattlemen,Employees,Veterinarians,Nutritionist,Suppliers&OtherSpecialistmusttakeacloselookatwhatcouldgowrong.Buildvalidatedpracticesthatallowchecking&verifying.Designalloftheeverydayworkingtechniquestoavoidhavinganythinggowrong.,天马行空官方博客：,WhatittakestomakeHACCPwork,MustmakethecommitmentMustleteveryonegetinvolvedMustbeabletodocumentallproductionstepsTherearecriticalpointsinBQAMustbeabletomonitorsimple/validate,WhereDoYouStart,EstablishGMPsappropriatetooperation.FocusonpotentialforB-C-Pdefects.DevelopHACCPplan&HACCPtraining.TheHACCPstartupprogramwillbeevaluatedbymanagement,employees,&consultingprofessionals.Outline(flowchart)stepsofproduction&evaluatemethodsofverification.Incorporateintomgmt.objectives&intoeveryonesjob.Allowittogrow.,SecrettoHACCP,THELOOP,Justify,Verify,Monitor,HACCP:FivePreliminarySteps,BringtogetheryourHACCPresourcesassembletheHACCPteam.Describetheproduct&methodofDistribution.Identifytheintendeduse&consumersoftheproduct.Developaprocessflowdiagram.VerifythediagramMeettherequirementsforSanitationSOPs&GoodManagementPractices(GMPs),SevenSpecificHACCPSteps,Identifypotentialhazards:B-C-PIdentifycriticalcontrolpointsEstablishcriticallimitsforCCPsEstablishCCPmonitorprocedureEstablishcorrectiveactionsEstablishrecordkeepingprocedureEstablishverificationprocedures,ConductingaHazardAnalysis,AssureSSOPandGMPsareinplaceReviewproductproduction&useEvaluateallingredientsEvaluateBCPpotentialforeachstepCouldBCPreachproductormagnifyCouldprocesscauseBCPofproductArehazardsaddressedbySSOPs&/orGMPsDescribeandidentifyeachBCPAssesssignificanceusingSci/Techinfo.,天马行空官方博客：,ConductingaHazardAnalysisContinued,ObservetheactualoperatingpracticesBesureitistheusualprocessorpracticeEvaluateingredientsandproductforpossiblecrosscontaminationReviewpastBCPcontaminationincidentsEvaluatethelikelihood&severityofoccurrenceofeachBCPhazardCanpreventivemeasuresbebuiltintotheprocess?,IdentifyCCPs,Apoint,steporprocedureatwhichcontrolcanbeappliedandasaresultahazardcanbeprevented,eliminatedorreducedtoacceptablelevel.Criteriasupportedbyresearch.Criteriaspecific,quantifiable,provideY/NTechniqueavailableatreasonablecostMonitoringiscontinuous&auto-adjustableFavorablehistoryofcontrolpreventingoreliminatingapotentialBCPhazard.,StepstoIdentifyCCPs,Q1:DopreventivemeasuresexistforBCP?ifyesgotoQ2,ifno,isrequiredofsafetyifno=notCCP,(ifyesmodifyprocess).Q2:Doesthisstepeliminate/reducethelikelyoccurrenceofBCPhazardtoanacceptablelevel?ifyes=CCPifnogotoQ3.Q3:CouldunacceptableBCPcontaminationoccur?ifyesgotoQ4ifno=notCCP(gotothenextstepinproduction).Q4:WillsubsequentstepeliminateBCPhazard?ifyes=notCCPifno=CCP(gotothenextstepinproduction),EstablishCCPCriticalLimits,ThemaximumorminimumvaluethatmustbecontrolledforeachBCPhazardateachCCPSomeCLsareregulatedbyUSDA/FDA/EPA(OSHA)SomeCLsareimportanttotheoperationSomeCLsmaybedifferfordifferentsituationsDocument/filetheCLforeachBCPhazard,EstablishCCPMonitoringProcedures,Who-What-When-HowPlannedsequenceofobservations/measurementClearlyidentifypeopleresponsibleformonitoringTrainmonitoringpeople:Why,How,CorrectionDocument&signallrecordsRecordonCCPMonitoringSummaryReviewSheet,EstablishCorrectiveProcedures,TrainingtoknowcorrectiveproceduresCCPs.HowistheingredientorproducthandledifBCPcontaminationoccursataCCP?Correctingthecauseofnon-compliancetopreventrecurrenceataCCP.DemonstratingtheCCPisagainundercontrol.Documentcorrectiveactions.RecordcorrectiveproceduresontheSummaryReviewSheet.,EstablishRecordKeepingProcedures,ReviewcurrentrecordsanddeterminewhichonesadequatelyaddressCCPsDeveloprecords/formsforidentifiedCCPsDeveloprecords/formsforcorrectiveactionsID&trainpeopletoworkwithrecordsDocumentsshouldbedatedandsignedListrecordsforCCPontheSummaryReviewSheet,EstablishVerificationProcedures,VerificationmustbeongoingANDisinadditiontomonitoringactivities.VerificationisadoublecheckHowcantheCCPcontrol/monitoringbeverified?HowoftenshouldCCPcontrolmonitoringbeverified?Documentverificationprocedures,date&signListverificationsonSummaryReviewSheet,ValidatetheHACCPPlan,Validationisthescientific&technicalbasisfordeterminingtheCCPandCLareadequatetocontrolBCPhazardValidationshouldincludeathirdpartyreviewValidationshould