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机床刀具设计机械类毕业设计外文文献翻译、中英文翻译英语原文DESIGNOFTOOLMACHINEPROPRESEARCHSIGNIFICANCETHEORIGINALKNIFEMACHINECONTROLPROCEDURESAREDESIGNEDINDIVIDUALLY,NOTUSEDTOOLMANAGEMENTSYSTEM,FEATURESASINGLECOMPARISON,THEKNIFEONLYHASTOFINDTHETOOLKNIFE,KNIFEPOSITIONINGTHESHORTESTPATH,AXISTOOLCHANGE,BUTDOESNOTSUPPORTLARGESCALETOOLAUTOMATICKNIFEINTHEKNIFEELECTION,INTHECOMPUTERMEMORYKNIFEELECTIONONTHEBASISOFUSINGTHESIEMENS840DFEATURES,ANDTHEELECTIONPROCEDURESKNIFEMORECONCISE,ANDCOMPLETETHESPACEDAOTAOVIEWATCUSETHEKNIFERAPIDCOMPLETIONOFSTEP7PROGRAMMING,ANDHAVEBEENTESTEDINPRACTICEINTHEPOSITIONINGOFTHEKNIFE,PLCCONTROLLEDMODULARDESIGNMETHOD,WHICHFUTUREPRODUCTIONOFSIMILARMACHINESWILLBEVERYBENEFICIAL,ITISEASYTOUSEITSOTHERMACHINEAUTOMATICTOOLCHANGESYSTEMSWILLBEFASTERGROWTH,REDUCEDTOOLCHANGETIME,INCREASETHEPOSITIONINGACCURACYTOOLISANIMPORTANTMEANSTOHELPNCTECHNOLOGYDEVELOPMENTTOOLANDINVENTORYCOMPONENTSOFMODERNPRODUCTIONISANIMPORTANTLINKINTHEMANAGEMENT,ESPECIALLYFORLARGEWORKSHOPMANAGEMENTTHETRADITIONALWAYOFACCOUNTMANAGEMENT,ANDLOWEFFICIENCY,HIGHERRORRATE,ANDNOTSHARINGINFORMATIONANDDATA,TOOLSANDTHEUSEOFSTATECANNOTTRACKTHELIFECYCLE,AREUNABLETOMEETTHECURRENTINFORMATIONMANAGEMENTNEEDSWITHACTUALPRODUCTION,WEHAVETOESTABLISHAWORKSHOPTOOLFORTHETHREEDIMENSIONALTOOLSTORAGESYSTEMTOMEETTHEKNIFEWORKSHOPWITHAUXILIARYSTORAGEANDMANAGEMENTNEEDSTHESYSTEMUSESOPTIMIZATIONTECHNOLOGY,ALARGENUMBEROFCOMPUTERSTORAGEINVENTORYINFORMATION,TIMELY,ACCURATE,ANDCOMPREHENSIVETOOLTOREFLECTTHEINVENTORYSITUATIONTHEENTIRESYSTEMUSESAGRAPHICALINTERFACE,MANMACHINEDIALOGUETIPSFROMTHECHINESEMENU,SELECTVARIOUSFUNCTIONSCANBEREALIZEDANDTHEIMPORTATIONOFALLKINDSOFINFORMATIONMANAGEMENTSYSTEMUSINGONLINEHELPFUNCTIONTHROUGHTHEWORKSHOPMANAGEMENT,NETWORKMANAGEMENTANDSHARINGOFINFORMATIONHAVEAUTOMATEDINVENTORYMANAGEMENT,WAREHOUSINGMANAGEMENTTOOL,ATOOLFORTHEMANAGEMENTANDSTATISTICALFUNCTIONS1SYSTEMCOMPONENTSANDCONTROLSTRUCTURETHEENTIRESYSTEM,INCLUDINGTHESTRUCTUREANDELECTRICALMACHINERYCONTROLSYSTEMSHANICALSTRUCTUREANDWORKINGPRINCIPLETOOLFROMTHESTENT,DRIVE,DRIVESYSTEM,TURRET,SHIELDING,CONTROLSYSTEM,ANDELECTRICALCOMPONENTSSUPPORTFROMTHECOLUMN,BEAM,THEUPPERANDLOWERGUIDECENTRALTRACK,ANDTRACKSUPPORTCOMPONENT1DRIVEFORTHESYSTEMCHOSENVVVFMETHODCONEUSEDBRAKEMOTORS,WITHVVVFBYCYCLOIDREDUCERTHROUGHSPROCKETDRIVE2DRAGAVARIABLEFREQUENCYDRIVESYSTEMANDCONTROLTECHNOLOGYVVVFADOPTED,WILLSPEEDDRIVESHAFTINTHENORMALRANGEADJUSTMENTTOCONTROLTHESPEEDROTARYTURRETTO530MMIN,THEDRIVESHAFTINTOTWO,TWOUNDERTHROUGHSPROCKET,THETWOPROFILEDROLLERSCHAINDRIVENROTATINGSHELVESEXPANSIONCHAINADOPTEDBYTHETHREADTIGHTREGULATIONSWELLING,SWELLINGTHEREGULARWAYCONDITIONED,UNDERTHESAMECHAINOFCONDITIONING,SOTHATTHECHAINOFUNIFORM3TURRETANDSHIELDSTHEENTIRETOTALOF14INDEPENDENTTURRET13OFTHEMASASOCKETTURRET,ASADRAWERTURRET,EACHTURRETBACKTHROUGHTHEPINAND,UNDERTHECONVEYORCHAINLINKCHAINPLATE,INSTALLEDATTHEBOTTOMROLLER,CHAINDRIVENROTATINGTURRETROTATIONALONGTHETRACKOUTLETTURRETANDBT50BT40TURRETTURRETTWOKINDSOFFORMSTOSTRENGTHENMANAGEMENT,SECURITY,LANDSCAPINGMODELING,SHELFPERIPHERALSANDSHIELDSTURRETDRAWERDRAWERPLACEDATSIXOTHERDESVOEUXAKNIFE,CANBECATEGORIZEDWITHSOMEOFKNIFEAUXILIARYEQUIPMENT,SUCHASBITS,SUCHASTURNINGTOOLSELECTRICALCONTROLSYSTEMTHISTOOLSTORAGESYSTEMSISTHEMAINELECTRICALCONTROLTHEIRSHELVESFOROPERATIONALCONTROLANDPOSITIONCONTROLOPERATIONALCONTROLEQUIPMENT,INCLUDINGOPERATIONOFTHESTARTOFBRAKINGCONTROLPOSITIONCONTROLISTHEMAINLOCATIONANDADDRESSOFTHESHELVESFORTESTINGCONTROLSYSTEMASSHOWNINFIGURE1图1TOOLCONTROLSYSTEMFORTHE1ELECTRICTRANSMISSIONHORIZONTALROTARYTOOLSTORAGESYSTEMSARETHEMECHANICALMOVEMENTSAREREPEATEDSHORTTERMWORKSYSTEMANDTHERUNTIMESYSTEMNEEDSSOMESPEED,SPEEDTRANSMISSIONNEEDS,THESYSTEMWILLUSEVVVFMETHODCANBEUSEDSIMPLESTRUCTURE,RELIABLEOPERATIONOFTHEMOTORANDFREQUENCYINVERTER2CONTROLOFTHESYSTEMISDIVIDEDINTOTWOKINDSOFMANUALCONTROLANDAUTOMATICCONTROL,MANUALCONTROLASAGENERALRESERVEANDDEBUGGINGMETHODSOFWORKWAYSTOTHESYSTEMCONTROLCOMPUTERIPCANDTHECONTROLUNITINVERTERCONTACTOR,ETCCONSISTINGOFACONTROLSYSTEM3LOCATIONANDPOSITIONINGACCURACYOFTHESYSTEMAUTOMATICALLYIDENTIFYTHESITEANDLOCATIONUSINGADETECTIONDEVICEASPROXIMITYSWITCHES,RELAYSTHROUGHTHEPLATEPOINTISOLATIONANDTHENUMBERPLATERECORDEDCLOSETOTHESWITCHINGSIGNALACQUISITIONANDOPERATIONOFHUTCHISONWITHAOPTIMALPATHADDRESSABLEIDENTIFYTHECURRENTLOCATIONANDSHELVESOFTHEPURPOSEOFTHESHELFLOCATIONINORDERTOENABLEAMOREACCURATEPOSITIONINGSYSTEM,ADOPTEDTWOPHOTOELECTRICSWITCHES,TODETECTTHETWOSHELVESOFTHETWOFILMSFUNCTIONSOFTHEKNIFEKNIFETHEISTHEROLEOFRESERVESACERTAINNUMBEROFTOOLS,MACHINETOOLSPINDLEINHANDTOACHIEVETHEFUNGIBILITYADISCCUTTERKNIFEISTHETYPEOFLIBRARY,THECHAINKNIVES,ANDOTHERMEANS,INTHEFORMOFTHEKNIFEANDCAPACITYACCORDINGTOTHEMACHINETOOLTODETERMINETHESCOPEOFTHEPROCESSONTYPESTHEKNIFEISATOOLSTORAGEDEVICES,THECOMMONKNIFEMAINLYINTHEFOLLOWINGFORMS1THETURRETKNIFEINCLUDINGTHEFIRSTLEVELTURRETVERTICALTURRETANDTHEFIRSTTWO,SEEFIGURE26AANDB2THEDISCCUTTERDISCKNIFEINTHELIBRARYWITHDISCOIDKNIFE,CUTTINGTOOLALONGSEEHOWVERTICALARRANGEMENTINCLUDINGRADIALANDAXIALFROMKNIFEFROMKNIFE,ALONGSEEHOWRADIALARRAYINTOACUTEORARRANGEDINTHEFORMOFTHEKNIFESIMPLE,COMPACT,MOREAPPLICATIONS,BUTARERINGCUTTER,LOWUTILIZATIONOFSPACEFIGURE27ATOCIFTHEKNIFESTORAGECAPACITYMUSTBEINCREASEDTOINCREASETHEDIAMETEROFTHEKNIFE,THENTHEMOMENTOFINERTIAALSOINCREASEDCORRESPONDINGLY,THEELECTIONCAMPAIGNLONGKNIFETOOLNUMBERNOTMORETHAN32GENERALCUTTERWASMULTILOOPORDEROFTHESPACEUTILIZATIONKNIFE,BUTINEVITABLYGIVENTHEKNIFEFROMCOMPLEXINSTITUTIONS,APPLICABLETOTHERESTRICTEDSPACEMACHINETOOLSTORAGECAPACITYANDMOREOCCASIONSTWODISCSTRUCTUREISTWOSMALLERCAPACITYKNIFEONBOTHSIDESOFTHESUBSPINDLEPLACE,MORECOMPACTLAYOUT,THENUMBEROFCERTIFICATESCORRESPONDINGINCREASEKNIFE,APPLYTOSMALLANDMEDIUMSIZEDPROCESSINGCENTER3THECHAINKNIFEINCLUDINGSINGLEANDMULTIRINGCHAINRINGCHAIN,CHAINLINKCANTAKEMANYFORMSCHANGE,SEEFIGURE28ATOC,THEBASICSTRUCTURESHOWNINFIGURE28DOFEATURESKNIFEAPPLYTOTHELARGERCAPACITYOFTHEOCCASION,THESPACEOFTHESMALLNUMBEROFGENERALLYAPPLICABLETOTHETOOLINTHE30120ONLYINCREASETHELENGTHOFTHECHAINTOOLWILLINCREASETHENUMBERSHOULDNOTBEINCREASEDCIRCUMFERENTIALSPEEDOFITSMOMENTOFINERTIAOFTHEKNIFEDOESNOTINCREASETHEDISCASLARGE4LINEARCOMBINATIONKNIFEANDTHEKNIFELIBRARYTHELINEARKNIFESIMPLESTRUCTUREINFIGURE29,TOOLSINGLEORDER,THECAPACITYOFSMALLKNIFE,USEDFORCNCLATHEANDDRILLPRESSONBECAUSETHELOCATIONOFFIXEDKNIFE,ATCCOMPLETEDACTIONBYTHESPINDLEWITHOUTMANIPULATORTHECUTTERKNIFEISGENERALLYTHETURRETCOMBINATIONTURRETWITHACOMBINATIONOFTHEDISCCUTTERKNIFEANDTHECHAINCOMBINATIONEVERYSINGLEKNIFETHEKNIFECERTIFICATESOFSMALLER,FASTERTOOLCHANGETHEREAREALSOSOMEINTENSIVEDRUMWHEEL,ANDTHELATTICETYPEMAGAZINEFORTHEKNIFE,THEKNIFEINTENSIVETHOUGHSMALLFOOTPRINT,BUTBECAUSEOFSTRUCTURALCONSTRAINTS,BASICALLYNOTUSEDFORSINGLEPROCESSINGCENTER,THECONCENTRATIONUSEDFORFMSFORTHEKNIFESYSTEM14TOOLSTORAGECAPACITYTOOLSTORAGECAPACITYOFTHEFIRSTTOCONSIDERTHENEEDSOFPROCESSING,FROMTHEUSEOFPOINTOFVIEW,GENERALLY10TO40KNIVES,KNIFEWILLBETHEUTILIZATIONOFTHEHIGH,ANDTHESTRUCTUREISCOMPACT15TOOLOPTIONS1CHOOSETOORDERPROCESSINGTOOLACCORDINGTOTHEORDER,FOLLOWEDADDTOTHEKNIFEEVERYKNIFEINTHEBLOCKEACHTOOLCHANGE,THEORDEROFROTATIONOFACUTTERKNIFEONLOCATION,ANDREMOVETHENEEDKNIVES,HASBEENUSEDBYTHECUTTERKNIFECANBERETURNEDTOTHEORIGINALBLOCK,CANALSOORDERADDBLOCK,AKNIFEHOWEVER,ASTHEKNIFEINTHETOOLINDIFFERENTPROCESSESCANNOTBEREPEATEDUSEOFTHEKNIFEMUSTINCREASETHECAPACITYANDLOWERUTILIZATIONRATE2MOSTOFTHEARBITRARYCHOICEOFTHECURRENTSYSTEMOFUSINGARBITRARYNCELECTIONKNIVES,DIVIDEDINTODAOTAOCODING,CODINGANDMEMORYCUTTER,THREEDAOTAOCODINGTOOLCODEORKNIVESORDAOTAONEEDTOINSTALLTHECODEUSEDTOIDENTIFY,INACCORDANCEWITHTHEGENERALPRINCIPLEOFBINARYCODINGCODINGTOOLKNIFEELECTIONCODINGMETHODUSESASPECIALKNIFEHANDLESTRUCTURE,ANDEACHOFTHECODINGTOOLEACHOFTHETOOLHASITSOWNCODE,THEREBYCUTTINGTOOLCANBEINDIFFERENTPROCESSESREPEATEDLYUSED,NOTTOREPLACETHETOOLBACKATTHEORIGINALKNIFE,THEKNIFECAPACITYCANBEREDUCEDACCORDINGLYMEMORYELECTIONTHISPAPERKNIFE,INTHISWAYCANKNIVESANDKNIFEINTHEPOSITIONCORRESPONDINGTOTHEDAOTAOMEMORYOFTHEPLCINTHENCSYSTEM,NOMATTERWHICHTOOLONTHEINNERKNIFE,TOOLINFORMATIONISALWAYSTHEREINMIND,PLCONTHEKNIFEWITHPOSITIONDETECTIONDEVICES,WILLBETHELOCATIONOFEACHDAOTAOTHISTOOLCANBEREMOVEDANDSENTBACKTOARBITRARYONTHEKNIFEISALSOAMECHANICALORIGIN,EVERYELECTION,THENEARESTKNIFESELECTION16CONTROLOFTHEKNIFE1THEKNIFEASASYSTEMTOCONTROLTHEPOSITIONINGAXISINTHELADDERDIAGRAMINACCORDANCEWITHTHEINSTRUCTIONSFORCOMPUTINGTCODECOMPARISONOFTHEOUTPUTANGLEANDSPEEDOFINSTRUCTIONSTOTHEKNIFETHEKNIFESERVODRIVESERVOMOTORTOOLSTORAGECAPACITY,ROTATIONSPEED,AND/DECELERATIONTIME,ANDOTHERSYSTEMPARAMETERSCANBESETINSUCHAMANNERFREEFROMANYOUTSIDEINFLUENCEPOSITIONINGACCURATEANDRELIABLEBUTTHECOSTISHIGHER2KNIFEFROMTHEHYDRAULICMOTORDRIVES,FAST/SLOWTHEPOINTS,WITHPROXIMITYSWITCHESCOUNTANDPOSITIONINGINCOMPARISONLADDERDIAGRAMOFTHECURRENTSTORAGESYSTEMKNIFEKNIFESPINDLEANDGOALSKNIFEPREKNIFEANDCOMPUTING,THENOUTPUTROTATIONINSTRUCTIONS,JUDGINGBYTHESHORTESTPATHROTATIONINPLACETHISAPPROACHREQUIRESSUFFICIENTHYDRAULICPOWERANDELECTROMAGNETICVALVEKNIFETHEROTATIONALSPEEDCANBEADJUSTEDTHROUGHTHETHROTTLEBUTOVERTIMEMAYBEOILYHYDRAULIC,OILTEMPERATUREANDENVIRONMENTALFACTORSIMPACTTHECHANGEINVELOCITYANDACCURACYNOTGENERALLYUSEDINLARGEANDMEDIUMSIZEDMACHINETOOLCHANGEFREQUENTLY3THEKNIFEFROMACASYNCHRONOUSMOTORDRIVENCAMMECHANISMMARKOVINSTITUTIONS,WITHPROXIMITYSWITCHESCOUNT,WHICHMEANSSTABLEOPERATION,ANDGENERALLYACCURATEANDRELIABLEPOSITIONINGCAMUSEDINCONJUNCTIONWITHAMECHANICALHAND,ATCFASTPOSITIONING2ATC,THEMAINTYPES,CHARACTERISTICS,ANDTHESCOPEOFAPPLICATION21AUTOROTARYTOOLROTARYTOOLAUTOMATICALLYONTHEUSEOFCNCMACHINETOOLISASIMPLEINSTALLATIONOFAUTOMATICTOOLCHANGE,THEQUARTETAND4760TURRETTOOLVARIOUSFORMS,SUCHASROTARYTURRETWEREINSTALLEDONFOUR,SIXORMOREOFTHETOOL,NCINSTRUCTIONSBYATCROTARYTOOLHASTWOVERTICALANDHORIZONTAL,RELATIVELYSIMPLESTRUCTURE,APPLICABLETOECONOMICCNCLATHEROTARYTOOLINTHESTRUCTUREMUSTHAVEGOODSTRENGTHANDSTIFFNESS,RESISTANCETOBEARROUGHCUTTINGTOOLINTHECUTTINGFORCEANDREDUCETHEROLEOFDEFORMATIONANDIMPROVEPROCESSINGACCURACYROTATINGTOOLTOCHOOSERELIABLEPOSITIONINGPROGRAMMESTRUCTUREANDREASONABLEPOSITION,INORDERTOENSURETHATEACHROTARYTURRETTOAHIGHERPOSITIONAFTERREPEATEDPOSITIONINGACCURACYTYPICALLY0001TO0005MMFIGURE21SHOWSTHESPIRALMOVEMENTSOFTHEQUARTETTURRETAUTOROTARYTOOLINTHESIMPLESTOFATC,IS180OROTARYATCDEVICES,ASSHOWNINFIGURE22ATCINSTRUCTIONSRECEIVED,THEMACHINECONTROLSYSTEMPUTATCSPINDLECONTROLTOTHEDESIGNATEDLOCATIONATTHESAMETIME,THETOOLMOVEMENTTOTHEAPPROPRIATELOCATION,ATC,WITHTHEROTARYAXISANDATTHESAMETIME,THEKNIVESMATCHINGTOOLDRAWBARSFROMSPINDLECUTTINGTOOLSRIP,ATC,WILLBETHETOOLFROMTHEIRPOSITIONREMOVEDATC,180OROTARYTOOLSPINDLEANDTHETOOLANDTOOLAWAYATC,THEROTARYATTHESAMETIME,THETOOLREFOCUSINGITSPOSITIONTOACCEPTSPINDLEREMOVEDFROMTHECUTTINGTOOLNEXT,ATC,WILLBEREPLACEDWITHTHECUTTERKNIVESWEREUNLOADEDINTOTHESPINDLEANDTOOLFINALLY,BACKTOTHEORIGINALATC,“STANDBY“POSITIONATTHISPOINT,ATCCOMPLETEDPROCEDURESTOCONTINUETORUNTHISATC,THEMAINADVANTAGEOFSIMPLESTRUCTURE,THELESSMOVEMENT,FASTTOOLCHANGETHEMAINDISADVANTAGEISTHATKNIVESMUSTBEKEPTINPARALLELWITHTHEAXISOFTHEPLANE,ANDAFTERTHEHOMESIDECOMPAREDTOTHETOOL,CHIPANDLIQUIDCUTTINGKNIFEINTOTHEFOLDER,ITISNECESSARYTOTHETOOLPLUSPROTECTIONCONEKNIFEFOLDERONTHECHIPWILLCAUSEATCERROR,OREVENDAMAGEKNIFEFOLDERS,ANDTHEPOSSIBILITYOFSPINDLESOMEPROCESSINGCENTREATTHETRANSFER,ANDTHETOOLSIDEWHENTHEATCCOMMANDISCALLED,THETRANSFERCUTTERKNIVESWILLBEREMOVED,THEMACHINEGOFORWARD,ANDPOSITIONINGWITHTHEATC,INLINEWITHTHEPOSITION180O“ROTARYATCDEVICESCANBEUSEDHORIZONTALMACHINE,CANALSOBEUSEDFORVERTICALMACHININGCENTERS22ATCHEADTURRETINSTALLEDWITHROTATINGCNCMACHINETOOLOFTENUSEDSUCHATCDEVICES,WITHAFEWTURRETHEADSPINDLE,EACHWITHASPINDLEONBOTHKNIVES,THEFIRSTTOWERINTERIMPROCESSCANBEAUTOMATICTOOLCHANGEREALIZATIONTHEADVANTAGEISSIMPLESTRUCTURE,TOOLCHANGETIMEISSHORT,ONLYABOUT2SHOWEVER,DUETOSPATIALCONSTRAINTS,THENUMBEROFSPINDLECANNOTBETOOMUCH,USUALLYONLYAPPLYTOPROCESSESLESS,NOTTOHIGHPRECISIONMACHINETOOLS,SUCHASTHENCDRILL,SUCHASCNCMILLINGMACHINEINRECENTYEARSTHEREHASBEENAMECHANICALHANDANDTHETURRETHEADWITHAKNIFEFORTHEAUTOMATICTOOLCHANGEATCDEVICES,ASSHOWNINFIGURE23ITISINFACTATURRETHEADATC,ANDTHEKNIFEATCDEVICECOMBINATIONTHEPRINCIPLEISASFOLLOWS5TURRETONTHEFIRSTTWOTOOLSPINDLE3AND4,WHENUSINGTHETOOLSPINDLE4PROCESSINGTOOL,THEMANIPULATOR2WILLBETHENEXTSTEPTOTHENEEDFORTHETOOLDOESNOTWORKONTHETOOLSPINDLE3UNTILAFTERTHECOMPLETIONOFTHISPROCESS,THEFIRSTROTARYTURRET180O,ATCCOMPLETEDATCMOSTOFTHEIRTIMEANDPROCESSINGTIMECOINCIDENCE,THEONLYREALTOOLCHANGETIMETURRETTRANSPOSITIONOFTHEFIRSTTIME,THISAPPROACHMAINLYUSEDFORATCANDNCNCDRILLINGFILEBED23DAIDAOSYSTEMFORTHEAUTOMATICTOOLCHANGEFIGURE24SHOWSTHEKNIFEANDTHEWHOLEMACHINETOOLCNCMACHINETOOLSFORTHEAPPEARANCEOFFIGFIGURE25SHOWSTHEKNIFEANDSPLITTYPEMACHINETOTHEAPPEARANCEOFCNCMACHINETOOLPLANSATTHISPOINT,KNIFESTORAGECAPACITY,AHEAVIERTOOLCAN,ANDOFTENADDITIONALTRANSPORTUNITTOCOMPLETETHEKNIFEBETWEENTHESPINDLEANDCUTTINGTOOLTRANSPORTDAIDAOTHEKNIFEFROMTHEATC,THEELECTIONKNIVES,AUTOMATICLOADINGANDUNLOADINGMACHINETOOLANDTOOLEXCHANGEINSTITUTIONSMANIPULATOR,COMPOSEDOFFOURPARTS,USEDWIDELYTOOLAUTOMATICTOOLCHANGETHEMANIPULATORSYSTEM,THEWHOLEPROCESSMORECOMPLICATEDATCWEMUSTFIRSTUSEDINTHEPROCESSINGOFALLINSTALLEDINTHESTANDARDTOOLONTHEKNIFEHANDLEINTHEMACHINEOUTSIDETHEPRESIZE,ACCORDINGTOACERTAINWAYADDTOTHEKNIFEATC,SELECTEDFIRSTINTHEKNIFEKNIFE,ANDTHENFROMATC,FROMTHEKNIFEFROMTHEKNIFEORSPINDLE,EXCHANGE,THENEWKNIFEINTOTHESPINDLE,THEOLDKNIFEBACKINTOTHEKNIFEATC,ASTHEFORMERTWOKNIVESTOACCOMMODATEALIMITEDNUMBERCANNOTBETOOMANY,CANNOTMEETTHENEEDSOFCOMPLEXPARTSMACHINING,CNCMACHINETOOLAUTOMATICTOOLCHANGEDAIDAOTHEUSEOFTHEAUTOMATICTOOLCHANGEDEVICESTHEKNIFEHASMORECAPACITY,BOTHINSTALLEDINTHESPINDLEBOXSIDEORABOVEASFORTHEAUTOMATICTOOLCHANGEDAIDAODEVICECNCMACHINETOOLSPINDLEBOXONLYASPINDLE,SPINDLECOMPONENTSTOHIGHSTIFFNESSTOMEETTHEMACHININGREQUIREMENTSTHENUMBEROFESTABLISHMENTSINLARGERKNIFE,WHICHCANMEETTHEMORECOMPLEXPARTSOFTHEMACHININGPROCESSES,SIGNIFICANTLYIMPROVINGPRODUCTIVITYDAIDAOSYSTEMFORTHEAUTOMATICTOOLCHANGEAPPLIEDTODRILLINGCENTRESANDCNCMACHININGCENTERSTHECOMPARISONDRAWNDAIDAOAUTOMATICTOOLCHANGESYSTEMISTHEMOSTPROMISING3PLCCONTROLOFTHEKNIFERANDOMMODEOFELECTION31COMMONMETHODSOFAUTOMATICELECTIONKNIFEAUTOMATICCONTROLOFTHEKNIFECNCREFERSTOTHESYSTEMAFTERTHEIMPLEMENTATIONOFUSERINSTRUCTIONSONTHEKNIFELIBRARYAUTOMATIONPROCESS,INCLUDINGTHEPROCESSTOFINDKNIVESANDAUTOMATICTOOLCHANGE63,71CNCMACHININGCENTERDEVICECNCDIRECTIVEISSUEDBYTHEELECTIONKNIFE,AKNIFE,THETOOLREQUIREDTOTAKETHEKNIFEPOSITION,SAIDTHEELECTIONAUTOMATICKNIFEAUTOMATICALLYELECTEDKNIFETHEREARETWOWAYSRANDOMSEQUENCEELECTIONKNIVESANDKNIFEELECTIONMETHODORDERELECTIONKNIFETOOLSELECTIONORDERISTHEPROCESSTOOLACCORDINGTOTHESEQUENCEOFTHEINSERTKNIFE,THEUSEOFKNIVESINORDERTOTAKEPLACE,USEDKNIVESBACKATTHEORIGINALKNIFE,CANALSOORDERADDBLOCK,AKNIFEINTHISWAY,NONEEDTOOLIDENTIFICATIONDEVICES,ANDDRIVECONTROLISARELATIVELYSIMPLE,RELIABLEANDCANBEUSEDDIRECTLYFROMTHEPOINTSOFTHEKNIFEMACHINERYTOACHIEVEBUTTHEKNIVESINEACHOFTHETOOLINDIFFERENTPROCESSESCANNOTBEREUSED,IFTHETOOLISINSTALLEDINACCORDANCEWITHTHEORDEROFTHEKNIFE,THEREWILLBESERIOUSCONSEQUENCESTHENEEDTOINCREASETHENUMBEROFKNIVESANDKNIFETHECAPACITYOFTHETOOLANDREDUCETHEUTILIZATIONOFTHEKNIFEDOMELECTIONKNIFERANDOMELECTIONUNDERTHEKNIFEISARBITRARYINSTRUCTIONSTOSELECTTHEREQUIREDTOOLS,THENTHEREMUSTBETOOLIDENTIFICATIONDEVICESTOOLKNIFEINTHELIBRARYDONOTHAVETHEPROCESSINGINACCORDANCEWITHTHEORDEROFTHEWORKPIECECANBEARBITRARYSTORAGEEACHOFTHETOOLORKNIFEBLOCKSAREFORACODE,AUTOMATICTOOLCHANGE,THEROTARYCUTTER,EVERYTOOLHAVEBEENTHE“TOOLIDENTIFICATIONDEVICE“ACCEPTABLEIDENTIFICATIONWHENCNCTOOLCODEANDTHECODEINLINEWITHDIRECTIVESOFTHETOOLSELECTED,THEROTARYCUTTERKNIVESWILLBESENTTOTHEATCPOSITION,WAITINGTOGRABMANIPULATORRANDOMKNIFEELECTIONISTHEADVANTAGEOFTHECUTTERKNIFEINTHEORDERHASNOTHINGTODOWITHTHEPROCESSINGSEQUENCE,THESAMETOOLCANBEUSEDREPEATEDLYTHEREFORE,THERELATIVELYSMALLNUMBEROFKNIVES,KNIFETHECORRESPONDINGSMALLERRANDOMELECTIONSKNIFEONTHETOOLMUSTBECODEDTOIDENTIFYTHEREARETHREEMAINCODING1TOOLCODINGADOPTSPECIALKNIFEHANDLESTRUCTURECODING,THEDRAWBARSONTHEKNIFEHANDLEBACKENDPACKAGESSUCHASSPACINGOFTHECODINGPARTOFTHELOCKNUTFIXEDCODINGDIAMETERRINGDIAMETEROFASIZETWO,RESPECTIVELY,SAIDTHATBINARY“1“AND“0“TOTHETWORINGSAREDIFFERENT,CANBEASERIESOFCODEFOREXAMPLE,THEREARESIXSMALLDIAMETEROFTHERINGCANBEMADETODISTINGUISHBETWEEN6326163OFTHECODINGTOOLALLOF0NORMALLYNOTALLOWEDTOUSETHECODE,TOAVOIDTHECUTTERKNIFEBLOCKDIDNOTCONFUSETHESITUATION2KNIFEBLOCKCODINGONTHEKNIFEBLOCKCODING,CODINGTOOL,ANDTOOLINTOLINEWITHTHENUMBEROFKNIVESINTHEBLOCKATCKNIFEWHENTHEROTATION,SOTHATEACHKNIFESEATSFOLLOWEDTHROUGHKNOWLEDGEKNIFE,KNIFEFOUNDBLOCKS,KNIVESSTOPPEDTHEROTATIONATTHISTIMETHEREISNOKNIFEHANDLEENCODINGPARTOFTHEKNIFEHANDLESIMPLIFIED3ANNEXCODINGMETHODSTHISSTYLEOFCODINGKEYS,CODEDCARDS,CODINGANDCODINGDISC,WHICHISTHEMOSTWIDELYUSEDCODINGKEYSFIRSTTOKNIVESAREATTACHEDTOATOOLOFTHESHOWWRAPPEDCODINGKEYS,ANDWHENTHECUTTERKNIFETOTHESTOREATKNIFEIN,SOPUTTHENUMBEROFKEYSTOREMEMBERKNIFEBLOCKROAD,WILLBEINSERTEDINTOKEYTOTHECODINGBLOCKNEXTTOTHEKEYHOLEINTHESEATFORTHEKNIFETOTHENUMBERSCONCLUSIONFOCUSEDONINTODAYSMANUFACTURINGENVIRONMENTTOOLSTORAGEANDMANAGEMENTOFNEWMODELSANDMETHODS,PRACTICALAPPLICATIONOFGOODRESULTSINSYSTEMSINTEGRATIONANDOPTIMIZATION,ANDOTHERASPECTSOFOPERATIONSWILLBEFURTHEREXPLORED,SOTHATITHASAHIGHERTHEORETICALANDPRACTICALLEVEL译文机床刀具设计课题研究意义机床原来的刀库控制程序是单独设计的,没有采用刀具管理系统,功能也比较单一,只实现了刀库刀具的找刀、刀库最短路径定位、主轴换刀,而且不支持大型刀具。在刀库自动选刀方面,在计算机记忆式选刀的基础上采用了西门子840D特色功能,使选刀程序更简洁,并完成空刀套的查找。刀库快速换刀利用STEP7完成编程,并在实际中得到验证。在刀库定位问题上,PLC程序控制采用模块化设计方法,这对今后生产类似机床将十分有利,很容易将其利用到其他机床上。自动换刀系统将以较快的速度增长,缩短换刀时间,提高刀具的定位精度是重要的手段,有利于数控技术的发展。刀具及其元件库存是现代生产管理中的重要环节,特别是大型车间管理。传统的人工记帐管理方式,效率低下,错误率高,且信息数据不能共享,刀具的使用状态和寿命周期无法跟踪,不能适应当前信息化管理需要。结合生产实际,我们在车间刀具准备间建立刀具贮存立体库系统,以满足车间刀辅具储存与管理的需要。该系统采用最优化技术,利用计算机存储的大量库存信息,能及时、准确、全面地反映刀具库的库存情况。整个系统采用图形界面,人机对话由中文菜单提示,可实现各种功能选择和各种信息的输入。管理系统采用在线帮助功能。可通过车间管理层、网络系统实现信息管理和共享。具有自动库存管理、刀具入库管理、刀具出库管理和统计查询功能。1系统组成及其控制结构整个系统包括机械结构及电气控制系统。机械结构及工作原理刀具库由支架、驱动机构、传动系统、刀架、护罩、电气控制系统等部分组成。支架由立柱、横梁、上下导向环轨、支撑地轨组成。1驱动机构该系统选用了变频调速的方法。采用锥形制动电机,带变频调速,经摆线针轮减速器,通过链轮传动。2拖动与传动系统采用变频控制技术。通过变频调速,可使传动轴转速在正常范围内调节使刀架回转速度控制到530MMIN,2个传动轴各带上、下2个链轮通过上、下2条异形滚子链带动货架转动。链条胀紧机构采用螺纹调节胀紧,为定期胀紧方式。调节时上、下链条松度调节一致,使链条受力均匀。3刀架与防护罩整库共有14列独立刀架。其中13列为插座式刀架,1列为抽屉式刀架,每个刀架背部通过销轴与上、下输送链链板联接,底部安装滚轮,链条转动带动刀架沿地轨转动。插座式刀架分BT40刀架和BT50刀架2种形式。为加强管理,保证安全,美化造型,货架外围加防护罩。抽屉式刀架分6个抽屉放置其他刀辅具,可分类装存一些刀辅具,如钻头、车刀等
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