dfc-zwi-1045053_dfb001861_tp内安装并端接光纤电缆

1、TP 内安装并端接光纤电缆DFC- ZWI-1045053ECN：DFB0018612016 年 12 月W6000 风力发电机组 DFC-ZWI-1045053TP 内安装并端接光纤电缆 共 1 页 第 1 页 编 制 ： 黄 超 日 期 ： 2017.1.11 校 对 ： 晋 秋 明 日 期 ： 2017.1.11 审 核 ： 陈 健 日 期 ： 2017.1.11 W6000 风力发电机组 DFC-ZWI-1045053TP 内安装并端接光纤电缆 共 1 页 第 1 页 更改页 ECN更改位置 更改内容描述 签字 日期 目录1234修订历史2引言3参考文件4TP 内安装和端接光纤电缆54

2、.1 TP 内安装和端接光纤电缆51 / 9操作手册： TP 内安装并端接光纤电缆文件编号：ZWI 1045053作者：Mads Jacob Petersen版次：2发电机组：D7检查表参见：ZCH 1045054ECN 编号：DFB001861 日期：2016-02-02修订历史12 / 9版次 日期 ECN 编号 变更描述 编制 22016-02-02226281文件更改： 要求的能力水平 PRO 19.394电气安全起重设备训练需要 材料安全数据表 文字更改为：目的：本操作手册描述了从开关柜单元到过度连接件安装光纤电缆的方法。 更新图片和少量编辑性的修改。 Mads Jacob Pete

3、rsen12015-03-26190581新文件，首次官方发布 Mads Jacob Petersen2 引 言目的本操作手册描述了从开关柜单元到过度连接件安装光纤电缆 的方法。 操作时必须填写相应的检查表，以确保是按照操作说明实施 的。 要求的能力水平技术员必须满足以下涉及文件的能力要求以及特殊作业所要 求的额外证书。 Pro 19.394“上海电气风电工程技术员能力框架”。个人安全根据健康与安全基本准则（SI 545781），所有人员必须穿戴个人防护装备。 所有的操作必须根据健康与安全基本准则（SI 545781）来进行。 如果超过上海电气安全要求的范围（特殊项目），必须执行补充的本地和项

4、目特殊规则。 特殊作业的已经由危险注意事项的象形图阐述说明。整个操作中会涉及到的将在操作指南的顶部作出说明。作业时的特殊部分所包含的危险将在危险出现时进行说明。 风险评估所有操作必须根据风险评估来实施，参见第 3 章参考文件“风险评估”。 开始作业前，所有人员必须阅读列出的风险评估。 电气安全电气作业必须根据PRO 18914：“有害能源的控制”来进行。只有上海电气相关人员和有电气相关的合格证书以及上海电气授权人员能够进行安装、检查、测试和修理电气装置和设备。 起重设备起重操作必须始终遵守“INS 27212-近海起重操作”（起重操作标准）以及当地和现场的特殊要求。 3 / 93 参考文件除了

5、已有的文件，还需要以下文件：安全：SI 545781“健康与安全基本准则”。ZWI 1040332 “发电机组特殊安全说明”风险评估RAZWI1045053：TP 内安装和端接光纤电缆的风险评估。 检查表ZCH 1045054：TP 内安装和端接光纤电缆检查表。能力要求Pro 19.394“上海电气风电工程技术员能力框架”。 参考 ZWI 1030907“螺栓紧固扭矩与张力”。螺栓力矩值材料安全数据表根据化学制品管理，PRO 18811“化学制品管理进程”，参考上海电气 内部网的 SDS 数据基础，或联系特殊材料/物质供应商。 ZCD-xxxxxxx-xxxxxx Z01YCD11_ELD00

6、1 - ARRAY Xxx项目特定连接图纸 4 / 94TP内安装和端接光纤电缆先决条件 小心操作光纤电缆，整个光纤电缆上都要避免过度弯曲。 此操作不可在塔筒或 TP 法兰紧固时进行。 安全说明详见上海电气风电电气系统和电路作业安全指南。请阅读 154_11 电气作业安全注 意。 5 / 94.1 TP 内安装和端接光纤电缆 图 1对照上表，对光纤电缆弯曲合适的半径。 穿戴安全绳高空作业 图 3图 2如图所示，在电缆爬梯旁的管道内向下布置光纤电缆。 注意！技术员在爬或站在爬梯上进行光纤电缆的绑扎时，需要将 2 米长的可调安全绳与梯子连接。 电缆类型 安装的可弯曲性 安装的实际弯曲半径 2 对和

7、 3 对光纤电缆 18 x D7.5 / 8.5 mm4 对光纤电缆 10 x D100 mm6 对光纤电缆 20 x D125 mm6 / 9图 4图 5图 7注意！图中弯曲半径必须根据图 1 中的表来定。 图 6如图所示，在水平电缆爬梯上放置和固定 TP 插线盒的光纤电缆（图 4 与图 7）。 7 / 9图 8如图所示，向下放置 TP 插线盒的光纤电缆。 戴好眼睛防护装备 图 9在保护管处分开光纤电缆并拉直。 图 10图 11剥开并引导 12 芯的光纤电缆穿过一个图中柜底部的电缆盖板，见红色圆圈。 8 / 9图 12在 TP 插线盒后按图中所示样子，卷起并绑扎光纤电缆。 图 13注意！每一

8、个 WTG 都有一个光纤电缆连接配置的端口，阅读先决条件。将光纤电缆末端的保护帽拆掉。 图 14图 15根据接线表将光纤电缆插到光纤电缆插头内。 9 / 9图 16如上图所示，在 TP 插线盒内卷起光纤电缆。 图 17如图所示，完成光纤电缆端接的作业后，关闭 TP 插线盒。 Tableof Contents1234Revision history2Introduction3Referenced documents4Mounting and Termination of Fiber optic cables in TP54.1Mounting and Termination of Fiber o

9、ptic cables in TP51 / 9Work Instruction:Mounting and termination of Fiber Cables in TPDocument no.:ZWI 1045053Author:Mads Jacob PetersenVersion:2Turbine:D7Checklist reference:ZCH 1045054ECN No.:DFB001861Date:2016-02-022 / 9VersionDateECN No.Change descriptionAuthor22016-02-02226281Introduction updat

10、ed reg.:Traininglevel required Pro 19.394 Electrical safety Lifting equipment Training requirementsMaterial safety data sheetChanged text to: Object: This work instruction describes how to install the Fiber cables from the switchgear unit and own into the Transition Piece.Updated pictures and minor

11、editorial changesMads Jacob Petersen12015-03-26190581New document, first official release.Mads Jacob Petersen1Revision historyObject:This work instruction describes how to install the fiber cables from the switchgear unit and down into the Transition Piece.The corresponding checklist must be filled

12、in during the work to confirm that the work is carried out in accordance with the work instruction.Training level requiredTechnicians must fulfill the training requirements given in the below mentioned documents as well as additional certifications if required by the specific task.Pro 19.394: “SEWPG

13、 Project Wind Technician Competency Framework”Personal safetyAll personnel must wear personal protective equipment according to Basic Health and Safety Rules (SI 545781).All work must be carried out in accordance with Basic Health and Safety Rules (SI 545781).Supplementary local and project-specific

14、 regulations must be followed if they exceed SEWPG safety requirements (project specific).Task-specific hazards are illustrated by a pictogram together with a detailed description of the hazard and required actions. Hazards which apply to the entire duration of a work task will be described in the t

15、op of the section of the work instruction. Hazards which apply to a specific part a work task will be described when the hazard occurs.Risk AssessmentAll work must be carried out in accordance with the Risk Assessments listed under chapter 3. Referenced documents: Risk Assessments.All personnel must

16、 read the listed Risk Assessments prior to starting the work.Electrical safetyElectrical work should be carried out in accordance with PRO 18914: “Control of Hazardous Energies”, and “INS 29465 Lock-out and Tag-out Procedure OF”.Only personnel instructed by SEWPG and with a valid relevant electrical

17、 safety certificate and with authorization from SEWPG are permitted to carry out installation, inspection, testing, and repair of electrical installations and equipment.Lifting equipmentLifting operations must always be performed in compliance with the “INS 27212 Offshore lifting operation” (Lifting

18、 Operations Standard) and compliant with local and site-specific requirements.3 / 92IntroductionThe following documents are required in addition to the present documents:Safety:SI545781 “Basic Health and Safety Rules”. ZWI1040332 “Turbine-specific safety instructions”.Risk assessment:RA_ZWI 1045053:

19、 Risk assessment for: Mounting and termination of Fiber Cables in TPChecklist:ZCH 1045054: Checklist for: Mounting and termination of Fiber Cables in TPTraining requirements:Pro 19.394: “SEWPG Project Wind Technician Competency Framework”Bolt torque values:Refer to ZWI1030907 “Bolt Tightening torque

20、 and tension”.Material safety data sheet:Refer to SDS database on Shanghai Electric Wind Power Group Co.,Ltd. Intranet according to requirements in Chemical Management, PRO 18811- “Chemical Management Procedure”, or contact the supplier of the specific material/substance.Project specific connection

21、diagrams:ZCD-xxxxxxx-xxxxxx Z01YCD11_ELD001 - ARRAY Xxx4 / 93Referenced documentsPrerequisitesThe fiber optic cable must be handled with care and large bending radius must be used throughout the entire cable length.This work must NOT take place during bolt tensioning of the tower/TP flanges.For safe

22、ty instructions please refer to Shanghai Electric Wind Power Group Co.,Ltd. safety instructions for work performed at electrical systems and circuits. Please read safety notice 054_11 Electrical work.5 / 94.1 Mounting and Termination of Fiber optic cables in TPFigure 1Use the correct bending radius

23、for the fiber optic cable as indicated in the table above.Wear Safety Harness. Working at height.Figure 2Figure 3Route the fiber optic cable downwards inside the tube on the cable ladder as visualized:NOTE! Technician to climb and stand on the personnel ladder and attached with his 2m adjustable lan

24、yard, while strapping the fiber optic cable.Cable type:Flexible installation:Actualbendingradiusinfixed installation:Fiber optic cable 2 pair and 3 pair18 x D7.5 / 8.5 mmFiber optic cable 4 pair10 x D100 mmFiber optic cable 6 pair20 x D125 mm4Mounting and Termination of Fiber optic cables in TP6 / 9

25、Figure 4Figure 5Figure 7NOTE! Bending radius must be according to figures in figure 1s tableFigure 6Route (Figure 4 to Figure 7) and strap the Fiber optic cable towards the TP Patch box on the horizontal cable ladder as visualized:7 / 9Figure 8Route the Fiber optic cable downwards towards the TP Patch box as visualized:Wear Eye protection.Figure 9Unpack the Fiber optic cable