828d资料2010 11 2手册operating manualbhfsl_0310_en

1、PrefaceSINUMERIKSINUMERIK 840D sl/828DMillingOperating Manual10User variables11Teaching in a program12Tool management13Program management14Setting updrives15HT 816Easy Message (828D only)17Easy Extend (828D only)18Valid forControl SystemSINUMERIK 840D sl/840DE sl/828DSoftwareCNC software for 840D sl

2、/ 840DE sl/828D with SINUMERIK Operate for PCU/PCService Planner (828D only)Ladder Viewer and Ladder19add-on (828D only)Alarms, error messages, and system alarms20Version2.6 SP12.6 SP1 AAppendix03/20106FC5398-7CP20-1BA0Introduction1Setting up the machine2Execution in manual mode3Machining the workpi

3、ece4Simulating machining5Creating G code program6Creating a ShopMill program7Programming technological functions (cycles)8Multi-channel view9Legal information Warning notice systemThis manual contanotices you have to observe in order to ensure your personal safety, as well as to preventdamage to pro

4、perty. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger.If more than one degree of danger is present, the

5、 warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage.Qualified PersonnelThe product/system described in this documentation may be operated only by personnel qual

6、ified for the specific task in accordance with the relevant documentation for the specific task, in particular its warning notices and safetytructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when work

7、ing with these products/systems.Proper use of Siemens productsNote the following:TrademarksAll names identified by are registered trademarks of the Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of

8、 the owner.Disclaimer of LiabilityWe have reviewed the contents of this publication to ensure consistency with the hardware and softwaredescribed. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and

9、 any necessary corrections are includedubsequent editions.Siemens AG Industry Sector Postfach 48 4890026 NRNBERG GERMANYorder number: 6FC5398-7CP20-1BA0 05/2010Copyright Siemens AG 2010. Technical data subject to changeWARNINGSiemens products may only be used for the applications described in the ca

10、talog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage,tallation, assembly, commissioning, operation and maintenance are required to ensure that the products operate

11、safely and without any problems. The permissible ambient conditions must be adhered to. The information in the relevant documentation must be observed.NOTICEindicates that an unintended result or situation can occur if the corresponding information is not taken into account.CAUTIONwithout a safety a

12、lert symbol, indicates that property damage can result if proper precautions are not taken.CAUTIONwith a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.WARNINGindicates that death or severe personal injury may result if proper precautions are

13、 not taken.DANGERindicates that death or severe personal injury will result if proper precautions are not taken.PrefaceStructure of the documentationThe SINUMERIK documentation is organized in three parts:General documentation User documentationManufacturer/servicedocumentationInformation on the fol

14、lowing topics is available at /motioncontrol/docu:Ordering documentationHere you can find an up-to-date overview of publications. Downloading documentationLinks to more information for downloading files from Service & Support. Researching documentation onlineInformation on DOCon

15、CD and direct access to the publications in DOConWEB.Compiling individual documentation on the basis of Siemens contents with the My Documentation Manager (MDM), refer to /mdm.My Documentation Manager provides you with a range of features for generating your own machine document

16、ation.Training and FAQsInformation on our range of training courses and FAQs (frequently asked questions) is available via the page navigation.TargetgroupThis documentation is intended for users of milling machines running the SINUMERIK Operate software.BenefitsThe operating manual familiarizes user

17、s with the operator controls and operating commands. Ittructs users on how to respond to faults and take corrective action.Standard scopeThis documentation only describes the functionality of the standard version. Extensions or changes made by the machine tool manufacturer are documented by the mach

18、ine tool manufacturer.MillingOperating Manual, 03/2010, 6FC5398-7CP20-1BA03PrefaceOther functions not described in this documentation might be executable in the control. However, no claim can be made regarding the availability of these functions when the equipment is first supplied or in the event o

19、f servicing.For the sake of simplicity, this documentation does not contain all detailed information about all types of the product and cannot cover every conceivable case oftallation, operation, or maintenance.TermsThe meanings of some basic terms are given below in this documentation.ProgramA prog

20、ram is a sequence of workpiece on the machine.Contourtructions to the CNC which combine to produce a specificThe term contour refers generally to the outline of a workpiece. More specifically, it refers to the section of the program that defines the outline of a workpiece comprising individual eleme

21、nts.CycleA cycle, e.g. milling a rectangular pocket, is a subprogram defined for executing a frequently repeated machining operation.INUMERIK OperateTechnical SupportIf you have any technical questions, please contact our hotline:Milling Operating Manual, 03/2010, 6FC5398-7CP20-1BA04Asia/PacificPhon

22、e+86 1064 719 990Fax+86 1064 747 474E-mailmailto:AmericasPhone+1 423 262 2522Fax+1 423 262 2200E-mailmailto:Europe/AfricaPhone+49 180 5050 222Fax+49 180 5050 2230.14 /min. from German landlines, max. 0.42 /min for calls from a mobile phoneI

23、nternet/automation/support-requestPrefaceNoteCountry-specific telephone numbers for technical support are provided under the following Internet address:/partnerQuestions about the manualIf you have any queries (suggestions, corrections) in relatio

24、n to this documentation, please fax or e-mail us:FaxE-mail+49 9131- 98 2176mailto:A fax form is available in the appendix of this document.Internet address/motioncontrolMillingOperating Manual, 03/2010, 6FC5398-7CP20-1BA05PrefaceMilling Operating Man

25、ual, 03/2010, 6FC5398-7CP20-1BA06Table of contentsPreface3Introduction17........131.4.14Product overview17Operator panel fronts18Overview18Keys of the operator panel20Machine control panels26Overview26Control

26、s on the machine control panel26User interface29Screen layout29Status display30Actual value window33T,F,S window34Current block display35Operation via softkeys and buttons36Entering or selecting parameters37Pocket calculator40Context menu41Touch operation42Changing the user interface language42Enter

27、ing Asian characters43Protection levels45Online helpINUMERIK Operate472Setting up the machine5.....42.5.5Switching on and switching off51Approaching a reference point52Referencing axes52User agreement53Operating modes55General55Mo

28、des groups and channels57Channel switchover57Settings for the machine58Switching over the coordinate system (MCS/WCS)58Switching the unit of measurement59Setting the work offset60Measuring the tool62Measuring a tool manually62Measuring the tool length with the workpiece as reference point63Measuring

29、 radius or diameter64Fixed point calibration65Measuring a tool with an electrical tool probe66MillingOperating Manual, 03/2010, 6FC5398-7CP20-1BA07Tableofcontents.........1.

30、Calibrating the electrical tool probe68Measuring the workpiece zero69Overview69Sequence of operations72Examples with manual swivel73Calibrating the electronic workpiece probe74Setting the edge76Edge measurement78Measuring a corner80Measuring a pocket and hole83Measuring a spigot90

31、Aligning the plane95Defining the measurement function selection97Corrections after measurement of the zero point98Work offsets100Display active zero offset101Displaying the work offset overview102Displaying and editing base zero offset103Displaying and editing settable zero offset104Displaying the z

32、ero offset details105Deleting a work offset106Measuring the workpiece zero107Monitoring axis and spindle data108Specify working area limitations108Editing spindle data109Displaying setting data lists110Handwheel assignment111MDA113Loading an MDA program from the Program Manager113Saving an MDA progr

33、am114Executing an MDA program115Deleting an MDA program1163Execution in manual mode1...3.7General.117Selecting a tool and spindle117T, S, M windows117Selecting a tool119Starting and stopping a spindle manually120Position spindle121Traversing axes122Trav

34、erse axes by a defined increment122Traversing axes by a variable increment124Positioning axes125Swiveling126Simple face milling of workpiece130Default settings for manual mode1334Machining the workpiece135Milling Operating Manual, 03/2010, 6FC5398-7CP20-1BA08Table of contents4.4.24.

35、...24.13Starting and stopping machining.135Selecting a program136Testing a program137Displaying the current program block138Current block display138Displaying a basic block139

36、Display program level140Correcting a program141Repositioning axes142Starting machining at a specific point143Use block search143Continuing program from search target145Simple search target definition145Defining an interruption point as search target146Entering the search target via search pointer147

37、Parameters for block search in the search pointer148Block search mode149Intervening in the program sequence151Program control151Skip blocks153Overstore154Editing a program156Searching in programs157Replacing program text158Copying/pasting/deleting a program block159Renumber program160Opening a secon

38、d program160Editor settings162Displaying G Functions and Auxiliary Functions163Selected G functions163All G functions165Auxiliary functions166Displaying the program runtime and counting workpieces169Setting for automatic mode1705Simulating machining17..Overview17

39、3Simulation before machining of the workpiece179Simultaneous recording before machining of the workpiece181Simultaneous recording during machining of the workpiece182Different views of a workpiece183Plan view1833D view183Side views184Editing the simulation display185Entering blank details185MillingO

40、perating Manual, 03/2010, 6FC5398-7CP20-1BA09Tableofcontents...55.9Showing and hiding the tool path185Program control during the simulation186Changing the feedrate186Simulating the program block by block187Changing and adapting a simulation graphic188Enlargi

41、ng or reducing the graphical representation188Panning a graphical representation189Rotating the graphical representation190Modifying the viewport191Defining cutting planes192Displaying simulation alarms.1936Creating G code program19.Graphical programming195Program

42、 views196Program structure199Basics200Machining planes200Current planes in cycles and input screens200Programming a tool (T)201Generating a G code program202Blank input203Machining plane, milling direction, retraction plane, safe clearance and feedrate (PL, RP,SC, F)205Selection of the cycles via so

43、ftkey206Calling technology functions211Hiding cycle parameters211Setting data for cycles211Checking cycle parameters212Changing a cycle call212Additional functions in the input screens213Measuring cycle support2...56.107Creating a ShopMill program2.27.

44、Program views218Program structure222Basic information223Machining planes223Polar coordinates224Absolute and incremental dimensions224Creating a ShopMill program226Program header227Generating program blocks228Tool, offset value, feed and spindle speed (T, D, F, S, V)229Defining mach

45、ine functions231Milling Operating Manual, 03/2010, 6FC5398-7CP20-1BA010Table of contents7.4Call work offsets233Repeating program blocks233Specifying the number of workpieces235Changing program blocks236Changing program s

46、ettings237Selection of the cycles via softkey238Calling technology functions242Additional functions in the input screens242Checking input parameters243Setting data for technological functions243Changing a cycle call243Measuring cycle support244Example, standard machining246Workpiece drawing247Progra

47、mming247Results/simulation test259G code machining program2618Programming technological functions (cycles)26............28.3.3Drilling265General265Centering (CYC

48、LE81)266Drilling (CYCLE82)268Reaming (CYCLE85)269Deep-hole drilling (CYCLE83)270Boring (CYCLE86)273Tapping (CYCLE84, 840)275Drill and thread milling (CYCLE78)280Positioning and position patterns283Arbitrary positions (CYCLE802)284Position pattern Line (HOLES1), Grid or Frame (CYCLE801)285Circle posi

49、tion pattern (HOLES2).286Repeating positions288Milling289Face milling (CYCLE61)289Rectangular pocket (POCKET3)292Circular pocket (POCKET4)295Rectangular spigot (CYCLE76)299Circular spigot (CYCLE77)301Multi-edge (CYCLE79)303Longitudinal groove (SLOT1)305Circumferential groove (SLOT2)308Open groove (C

50、YCLE899)311Long hole (LONGHOLE) - only for Gcode programs317Thread milling (CYCLE70)319Engraving (CYCLE60)323Contour milling328General328Representation of the contour.328Creating a new contour330MillingOperating Manual, 03/2010, 6FC5398-7CP20-1BA011Tableofcontents...98.3.10

51、..................13Creating contour elements332Changing the contour336Contour call

52、(CYCLE62) - only for G code program337Path milling (CYCLE72)338Contour pocket/contour spigot (CYCLE63/64)342Predrilling contour pocket (CYCLE64)344Milling contour pocket (CYCLE63)347Residual material contour pocket (CYCLE63)349Milling contour spigot (CYCLE63)351Residual material contour spigot (CYCL

53、E63)353Turning - only for G code programs355General.355Stock removal (CYCLE951)355Groove (CYCLE930)358Undercut form E and F (CYCLE940)360Thread undercut (CYCLE940)362Thread turning (CYCLE99)365Thread chain (CYCLE98)373Cut-off (CYCLE92)376Contour turning - only for G code programs378General information378Representation of the contour379Creating a new contour380Creating contour elements382Changing the contour387Contour call (CYCLE62)388Stock removal (CYCLE952)390Stock removal residua