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1、 自动化专业本科毕业设计英文翻译 ):学院(部 专业班级: 学生姓名: 指导教师: 年 月 日 Programmable Logic Controller ONE:PLC overview Programmable controller is the first in the late 1960s in the United States, then called PLC programmable logic controller (Programmable Logic Controller) is used to replace relays. For the implementation

2、of the logical judgment, timing, sequence number, and other control functions. The concept is presented PLC General Motors Corporation. PLC and the basic design is the computer functional improvements, flexible, generic and other advantages and relay control system simple and easy to operate, such a

3、s the advantages of cheap prices combined controller hardware is standard and overall. According to the practical application of target software in order to control the content of the user procedures memory controller, the controller and connecting the accused convenient target. In the mid-1970s, th

4、e PLC has been widely used as a central processing unit microprocessor, import export module and the external circuits are used, large-scale integrated circuits even when the Plc is no longer the only logical (IC) judgment functions also have data processing, PID conditioning and data communications

5、 functions. International Electro technical Commission (IEC) standards promulgated programmable controller for programmable controller draft made the following definition : programmable controller is a digital electronic computers operating system, specifically for applications in the industrial des

6、ign environment. It used programmable memory, used to implement logic in their internal storage operations, sequence control, timing, counting and arithmetic operations, such as operating instructions, and through digital and analog input and output, the control of various types of machinery or prod

7、uction processes. Programmable controller and related peripherals, and industrial control systems easily linked to form a whole, to expand its functional design. Programmable controller for the user, is a non-contact equipment, the procedures can be changed to change production processes. The progra

8、mmable controller has become a powerful tool for factory automation, widely popular replication. Programmable controller is user-oriented industries dedicated control computer, with many distinctive features. First, high reliability, anti-interference capability; Second,programming visual, simple; T

9、hird, adaptability good; Fourth functional improvements, strong functional interface. TWO:History of PLC Programmable Logic Controllers (PLC), a computing device invented by Richard E. Morley in 1968, have been widely used in industry including manufacturing systems, transportation systems, chemical

10、 process facilities, and many others. At that time, the PLC replaced the hardwired logic with soft-wired logic or so-called relay ladder logic (RLL), a programming language visually resembling the hardwired logic, and reduced thereby the configuration time from 6 months down to 6 days Moody and Morl

11、ey, 1999. Although PC based control has started to come into place, PLC based control will remain the technique to which the majority of industrial applications will adhere due to its higher performance, lower price, and superior reliability in harsh environments. Moreover, according to a study on t

12、he PLC market of Frost and Sullivan 1995, an increase of the annual sales volume to 15 million PLC per year with the hardware value of more than 8 billion US dollars has been predicted, though the prices of computing hardware is steadily dropping. The inventor of the PLC, Richard E Morley, fairly co

13、nsiders the PLC market as a 5-billion industry at the present time. Though PLCs are widely used in industrial practice, the programming of PLC based control systems is still very much relying on trial-and-error. Alike software engineering, PLC software design is facing the software dilemma or crisis

14、 in a similar way. Morley himself emphasized this aspect most forcefully by indicating If houses were built like software projects, a single woodpecker could destroy civilization.” Particularly, practical problems in PLC programming are to eliminate software bugs and to reduce the maintenance costs

15、of old ladder logic programs. Though the hardware costs of PLC are dropping continuously, reducing the scan time of the ladder logic is still an issue in industry so that low-cost PLC can be used. In general, the productivity in generating PLC is far behind compared to other domains, for instance, V

16、LSI design, where efficient computer aided design tools are in practice. Existent software engineering methodologies are not necessarily applicable to the PLC based software design because PLC-programming requires a simultaneous consideration of hardware and software. The software design becomes, th

17、ereby, more and more the major cost driver. In many industrial design projects, more than of the manpower allocated for the control system design and installation is scheduled for testing and debugging PLC programs. In addition, current PLC based control systems are not properly designed to support

18、the growing demand for flexibility and reconfigurability of manufacturing systems. A further problem, impelling the need for a systematic design methodology, is the increasing software complexity in large-scale projects. The objective of this thesis is to develop a systematic software design methodo

19、logy for PLC operated automation systems. The design methodology involves high-level description based on state transition models that treat automation control systems as discrete event systems, a stepwise design process, and set of design rules providing guidance and measurements to achieve a succe

20、ssful design. The tangible outcome of this research is to find a way to reduce the uncertainty in managing the control software development process, that is, reducing programming and debugging time and their variation, increasing flexibility of the automation systems, and enabling software reusabili

21、ty through modularity. The goal is to overcome shortcomings of current programming strategies that are based on the experience of the individual software developer. Three:now of PLC From the structure is divided into fixed PLC and Module PLC, the two kinds of PLC including CPU board, I/O board, disp

22、lay panel, memory block, power, these elements into a do not remove overall. Module type PLC including CPU module, I/O modules, memory, the power modules, bottom or a frame, these modules can be according to certain rules combination configuration. In the user view, a detailed analysis of the CPUs i

23、nternal unnecessary, but working mechanism of every part of the circuit. The CPU control works, by it reads CPU instruction, interprets the instruction and executes instructions. But the pace of work by shock signal control. Unit work under the controller command used in a digital or logic operation

24、s.In computing and storage register of computation result, it is also among the controller command and work. CPU speed and memory capacity is the important parameters fot PLC . its determines the PLC speed of work, IO PLC number and software capacity, so limits to control size. Central Processing Un

25、it (CPU) is the brain of a PLC controller. CPU itself is usually one of the microcontrollers. Aforetime these were 8-bit microcontrollers such as 8051, and now these are 16-and 32-bit microcontrollers. Unspoken rule is that youll find mostly Hitachi and Fujicu microcontrollers in PLC controllers by

26、Japanese makers, Siemens in European controllers, and Motorola microcontrollers in American ones. CPU also takes care of communication, interconnectedness among other parts of PLC controllers, program execution, memory operation, overseeing input and setting up of an output. System memory (today mos

27、tly implemented in FLASH technology) is used by a PLC for a process control system. Aside form. this operating system it also contains a user program translated foram ladder diagram to a binary form. FLASH memory contents can be changed only in case where user program is being changed. PLC controlle

28、rs were used earlier instead of PLASH memory and have had EPROM memory instead of FLASH memory which had to be erased with UV lamp and programmed on programmers. With the use of FLASH technology this process was greatly shortened. Reprogramming a program memory is done through a serial cable in a pr

29、ogram for application development. User memory is divided into blocks having special functions. Some parts of a memory are used for storing input and output status. The real status of an input is stored either as “1”or as “0”in a specific memory bit/ each input or output has one corresponding bit in

30、 memory. Other parts of memory are used to store variable contents for variables used in used program. For example, time value, or counter value would be stored in this part of the memory. PLC controller can be reprogrammed through a computer (usual way), but also through manual programmers (console

31、s). This practically means that each PLC controller can programmed through a computer if you have the software needed for programming. Todays transmission computers are ideal for reprogramming a PLC controller in factory itself. This is of great importance to industry. Once the system is corrected,

32、it is also important to read the right program into a PLC again. It is also good to check from time to time whether program in a PLC has not changed. This helps to avoid hazardous situations in factory rooms (some automakers have established communication networks which regularly check programs in P

33、LC controllers to ensure execution only of good programs). Almost every program for programming a PLC controller possesses various useful options such as: forced switching on and off of the system input/outputs (I/O lines), program follow up in real time as well as documenting a diagram. This docume

34、nting is necessary to understand and define failures and malfunctions. Programmer can add remarks, names of input or output devices, and comments that can be useful when finding errors, or with system maintenance. Adding comments and remarks enables any technician (and not just a person who develope

35、d the system) to understand a ladder diagram right away. Comments and remarks can even quote precisely part numbers if replacements would be needed. This would speed up a repair of any problems that come up due to bad parts. The old way was such that a person who developed a system had protection on

36、 the program, so nobody aside from this person could understand how it was done. Correctly documented ladder diagram allows any technician to understand thoroughly how system functions. Electrical supply is used in bringing electrical energy to central processing unit. Most PLC controllers work eith

37、er at 24 VDC or 220 AC. On some PLC controllers youll find electrical supply as a separate V module. Those are usually bigger PLC controllers, while small and medium series already contain the supply module. User has to determine how much current to take from I/O module to ensure that electrical sup

38、ply provides appropriate amount of current. Different types of modules use different amounts of electrical current. This electrical supply is usually not used to start external input or output. User has to provide separate supplies in starting PLC controller inputs because then you can ensure so cal

39、led “pure” supply for the PLC controller. With pure supply we mean supply where industrial environment can not affect it damagingly. Some of the smaller PLC controllers supply their inputs with voltage from a small supply source already incorporated into a PLC. Four:PLC design criteria A systematic

40、approach to designing PLC software can overcome deficiencies in the traditional way of programming manufacturing control systems, and can have wide ramifications in several industrial applications. Automation control systems are modeled by formal languages or, equivalently, by state machines. Formal

41、 representations provide a high-level description of the behavior of the system to be controlled. State machines can be analytically evaluated as to whether or not they meet the desired goals. Secondly, a state machine description provides a structured representation to convey the logical requiremen

42、ts and constraints such as detailed safety rules. Thirdly, well-defined control systems design outcomes are conducive to automatic code generation- An ability to produce control software executable on commercial distinct logic controllers can reduce programming lead-time and labor cost. In particula

43、r, the thesis is relevant with respect to the following aspects. In modern manufacturing, systems are characterized by product and process innovation, become customer-driven and thus have to respond quickly to changing system requirements. A major challenge is therefore to provide enabling technolog

44、ies that can economically reconfigure automation control systems in response to changing needs and new opportunities. Design and operational knowledge can be reused in real-time, therefore, giving a significant competitive edge in industrial practice. Studies have shown that programming methodologie

45、s in automation systems have not been able to match rapid increase in use of computing resources. For instance, the programming of PLC still relies on a conventional programming style with ladder logic diagrams. As a result, the delays and resources in programming are a major stumbling stone for the

46、 progress of manufacturing industry. Testing and debugging may consume over 50% of the manpower allocated for the PLC program design. Standards IEC 60848, 1999; IEC-61131-3, 1993; IEC 61499, 1998; ISO 15745-1, 1999 have been formed to fix and disseminate state-of-the-art design methods, but they nor

47、mally cannot participate in advancing the knowledge of efficient program and system design. A systematic approach will increase the level of design automation through reusing existing software components, and will provide methods to make large-scale system design manageable. Likewise, it will improv

48、e software quality and reliability and will be relevant to systems high security standards, especially those having hazardous impact on the environment such as airport control, and public railroads. The software industry is regarded as a performance destructor and complexity generator. Steadily shri

49、nking hardware prices spoils the need for software performance in terms of code optimization and efficiency. The result is that massive and less efficient software code on one hand outpaces the gains in hardware performance on the other hand. Secondly, software proliferates into complexity of unmana

50、geable dimensions; software redesign and maintenance-essential in modern automation systems-becomes nearly impossible. Particularly, PLC programs have evolved from a couple lines of code 25 years ago to thousands of lines of code with a similar number of 1/O points. Increased safety, for instance ne

51、w policies on fire protection, and the flexibility of modern automation systems add complexity to the program design process. Consequently, the life-cycle cost of software is a permanently growing fraction of the total cost. 80-90% of these costs are going into software maintenance, debugging, adapt

52、ation and expansion to meet changing needs. Today, the primary focus of most design research is based on mechanical or electrical products. One of the by-products of this proposed research is to enhance our fundamental understanding of design theory and methodology by extending it to the field of en

53、gineering systems design. A system design theory for large-scale and complex system is not yet fully developed. Particularly, the question of how to simplify a complicated or complex design task has not been tackled in a scientific way. Furthermore, building a bridge between design theory and the la

54、test epistemological outcomes of formal representations in computer sciences and operations research, such as discrete event system modeling, can advance future development in engineering design. From a logical perspective, PLC software design is similar to the hardware design of integrated circuits

55、. Modern VLSI designs are extremely complex with several million parts and a product development time of 3 years Whitney, 1996. The design process is normally separated into a component design and a system design stage. At component design stage, single functions are designed and verified. At system

56、 design stage, components are aggregated and the whole system behavior and functionality is tested through simulation. In general, a complete verification is impossible. Hence, a systematic approach as exemplified for the PLC program design may impact the logical hardware design. 可编程控制器 一、PLC概述 可编程控

57、制器是60年代末在美国首先出现的,当时叫可编程逻辑控制器PLC(Programmable Logic Controller),目的是用来取代继电器。以执行逻辑判断、计时、计数等顺序控制功能。提出PLC概念的是美国通用汽车公司。PLC的基本设计思想是把计算机功能完善、灵活、通用等优点和继电器控制系统的简单易懂、操作方便、价格便宜等优点结合起来,控制器的硬件是标准的、通用的。根据实际应用对象,将控制内容编成软件写入控制器的用户程序存储器内,使控制器和被控对象连接方便。 70年代中期以后,PLC已广泛地使用微处理器作为中央处理器,输入输出模块和外围电路也都采用了中、大规模甚至超大规模的集成电路,这时的PLC已不再是仅有逻辑(Logic)判断功能,还同时具有数据处理、PID调节和数据通信功能。国际电工委员会(IEC)颁布的可编程控制器标准草案中对可编程控制器作了如下的定义:可编程控制器是一种数字运算操作的电子系统,专为在工业环境下应用而设计。它采用了可编程序的存储器,用来在其内部存储执行逻辑运算,顺序控制、定时、计数和算术运算等操作的指令,并通过数字式和模拟式的输入和输出,控制各种类型的机械或生产过程。可编程控制器及其有关外围设备,易于与工业控制系统联成

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