2014年管道压力元件修订版质量保证手册翻译

1、文件编号document no.：qpm/zt09泉州市中天石油化工机械制造有限公司quanzhou zhongtian petro chemical machinery fabrication co., ltd压力管道元件制造pressure pipe components manufacture质量保证手册quality control manual（第四版 the fourth edition）编制prepared： 年year 月month 日date审核checked： 年year 月month 日date批准approved： 年year 月month 日date受控状态contr

2、olled state 持 有 人 holder 分发编号distribution no. 2014年11月10日发布/2015年1月1日实施issued on november 10, 2014/implemented on january 1, 2015文 件 目 录document list章节chapter内 容content页码page00目录catalogue201公司简介company profile403手册颁布令manual issuance order704任命书appointment book1005质量方针和目标quality policy and goals1206目

3、的及适用范围aims and application range1707术语和缩写terms and abbreviation201管理职责management responsibility222质量保证体系文件.quality control system document493文件和记录控制document and record control534合同控制contract control595设计控制design control646材料、零部件控制material and components control687作业（工艺）控制operation (technology) contr

4、ol768焊接控制welding control819热处理控制heat-treatment control8810无损检测控制ndt control9111理化检验控制.physical and chemical inspection control9512检验与试验控制.inspection and test control9913设备和检验与试验装置控制equipment, inspection and test device control10414不合格品（项）控制.defective goods(item) control11115质量改进与服务quality improvemen

5、t and service11616人员的培训、考核及其管理.staff training, assessment and management12117其它过程控制（成型、整形）other procedure control (molding, reforming)12718执行特种设备许可制度.implement special equipment license system132附录appendix 1程序、工艺守则、管理制度目录catalogue of procedure, technology principle and management system136附录appendix

6、 2制造与检验引用标准manufacture and inspection reference standard140附录appendix 5特种设备制造质保体系要求与iso9001要求对照表requirement comparison table of special equipment manufacture quality control system and iso9001143附录appendix 6质量管理体系职能分配表quality management system functional distribution table146泉州市中天石油化工机械制造有限公司quanzho

7、u zhongtian petro chemical machinery fabrication co., ltd压力管道元件制造质量保证手册quality control manual of pressure pipe components manufacture文件名称name：公司简介company profile版 次version: 第3版 third 修改状态modification state: 第0次zero页 码page: 第1页 共3页page 1 of 3 pages01.公司简介company profile泉州市中天石油化工机械制造有限公司（以下简称公司）始建于200

8、0年，位于福建省泉州市洛江区万安科技园。公司注册资金1658万元，总资产3550万元。各种管件年生产能力3000吨，现有职工82人，专业技术人员12名。近三年销售额均超过4500万元。quanzhou zhongtian petro chemical machinery fabrication co., ltd (hereinafter referred as company) has been established in 2000 and located at wanan technology zone, luojiang district, quanzhou city, fujian p

9、rovince. its registered capital is 16.58 million yuan and its total capital has achieved 35.5 million yuan. its annual production of all kinds of pipe fittings is 3000 tons. it has 82 staffs, in which 12 staffs are professionals. its amount of sales is over 45 million yuan in last three years.随着公司不断

10、地发展壮大，公司的管件车间厂房已不能满足生产需求，公司管件车间于2010年2月搬迁到泉州市惠安县东桥镇，总面积达到42000平方米，管件生产车间的建筑面积达6400平方米。along with the company developing and expanding, the plants for pipe fittings cannot meet production requirements, so they have been moved to dongqiao town, huian country, quanzhou city on february, 2010. its total

11、 area has reached 42000 square meters, and the building area of pipe fitting plant has reached 6400 square meters.公司前身是三明市石油化工机械厂管件车间搬迁发展而来，生产管件已有二十多年的时间，现有管件生产设备60余台，包括可煨制530的中频感应加热弯管机、可推制530无缝弯头大型推制机、500吨液压机、300吨液压弯管机，热处理炉等。是福建省专业生泉州市中天石油化工机械制造有限公司quanzhou zhongtian petro chemical machinery fabric

12、ation co., ltd压力管道元件制造质量保证手册quality control manual of pressure pipe components manufacture文件名称name：公司简介company profile版 次version: 第3版 third 修改状态modification state: 第0次zero页 码page: 第2页 共3页page 2 of 3 pages产钢制管件产品的主要企业，中石化管件产品的合格供应商、同时还是福建省大型船舶制造厂管件供应定点企业。the company is derived from the pipe fitting p

13、lant of sanming petro chemical machinery factory. it has produced pipe fittings for more than 20 years. it has over 60 units equipment for producing pipe fittings, including medium frequency induction heating pipe bender which can bend 530 pipe fittings, large seamless elbow pushing machine which ca

14、n bend 530 pipe fittings, hydraulic machine with 500 tons, hydraulic bender with 300 tons, heat-treatment furnace, etc. it is one of the main professional enterprises that produce steel pipe fitting products in fujian province, qualified supplier of pipe fitting products for sinopec, and appointed s

15、upplier of pipe fittings for large vessel manufacturer in fujian province.公司建立了科学的质量保证体系，于2002年获得中国船级社iso9001质量体系认证证书。公司于2005年2月取得国家质量监督检验检疫总局颁发的“中华人民共和国特种设备制造许可证”（组别：钢制无缝管件、钢制有缝管件a.b级别。钢制法兰b级别）。the company established scientific quality control system, gained china classification society iso9001 qu

16、ality control certificate in 2002. it also obtained manufacture license of special equipment of peoples republic of china issued by general administration of quality supervision, inspection and quarantine of the peoples republic of china in february, 2005. (groups: steel seamless pipe fitting and st

17、eel seam pipe fitting with a and b grades. steel flange with b grade).公司生产的主要产品有：钢制无缝管件，其中钢制管件包括：弯头、弯管、三通、异径管、法兰、管帽、接管座、三大系列，产品材质分别有碳钢、不锈钢、合金钢，管件产品共有250多种规格、型号。公司产品主要用于石油、电力、化工、轻工、冶金、船舶、城建等行业，近年来成为国家重点工程及大型项目的供应商，电力行业如国电泉州发电有限公司高压管件，石化行业如中海油大榭石化项目、造纸行业如宁波亚洲浆纸业有限公司全套不锈钢管配件，化纤行业如厦门翔鹭化纤项目、炼油行业如中石化福建省炼油

18、一体化项目等。main products: steel seamless pipe fittings, including elbows, bends, tees, reducers, flanges, pipe caps, stub tubes with three series. the kinds of product material are carbon 泉州市中天石油化工机械制造有限公司quanzhou zhongtian petro chemical machinery fabrication co., ltd压力管道元件制造质量保证手册quality control manua

19、l of pressure pipe components manufacture文件名称name：公司简介company profile版 次version: 第3版 third 修改状态modification state: 第0次zero页 码page: 第3页 共3页page 3 of 3 pagessteel, stainless steel and alloy steel. it has over 250 types specification and model of pipe fitting products. its products are mainly used in p

20、etroleum, electricity, chemical, light industry, metallurgy, vessel, city building and other industry. it has become the supplier of nation important engineer and large project. it supplys high pressure pipe fittings for guodian quanzhou power generation corporation in electricity industry, cnooc da

21、xie petro chemical project in petro chemical industry, whole set stainless steel pipe accessories for ningbo asia pulp corporation in papermaking industry, xiamen xianglu chemical fiber project in chemical fiber industry, sinopec fujian refinery integration project in refining industry, etc.公司设立了完整的

22、质量管理职能部门及质量控制系统责任人，设有专业的无损检测人员，无损检测和理化硬度检测系统，检测设备配套齐全，检测设备仪器先进、有x光探伤机、磁粉探伤机、超声波探伤机、金相分析仪、化学试验、机械性能试验机、冲击试验机、德国数显光谱检测仪、红外线测温仪等检测设备。company established complete quality control department and appointed responsible person for quality control system. it equipped with professional ndt personnel, ndt and

23、physicochemical hardness test system. the test equipment is complete and they have advanced instruments, like x-ray detection machine, magnetic particle detection machine, ultrasonic detection machine, metallographic analyzer, chemical testing and mechanical performance testing machine, impact testi

24、ng machine,digital germany significant spectrum detector, infrared thermometer and other detection equipment.公司始终坚持“以顾客为中心，以标准为依据”的经营方针，贯彻执行，严格按照压力管道元件质量保证手册指导生产，为提高压力管道元件产品质量和工厂的信誉而努力。the company has always stuck to the operation policy of customer-centric and standard-based. to implement pressure

25、pipe components quality control manual to guide production. to make effort to improve the quality of pressure pipe component products and reputation of factory.泉州市中天石油化工机械制造有限公司quanzhou zhongtian petro chemical machinery fabrication co., ltd压力管道元件制造质量保证手册quality control manual of pressure pipe compo

26、nents manufacture文件名称name:手册颂布令manual issuance order版 次edition: 第3版 third修改状态modification state: 第0次zero页 码page: 第1页 共3页 page 1 of 3 pages手册颁布令manual issuance order为加强管理、保证压力管道元件制造质量、提高效益和降低成本，本公司根据特种设备安全监察条例、tsg z0004-2007 特种设备制造、安装、改造、维修质量保证体系基本要求，tsgd2001-2006 压力管道元件制造许可规则等相关标准的有关规定，结合gb/t19001-2

27、008质量管理体系要求和公司的实际情况，组织重新编制了压力元件制造质量保证手册第三版，完善和健全了质量保证体系。according to the regulations on safety supervision of special equipment, tsg z0004-2007 basic requirements of quality assurance system for manufacture, installation, alteration and repair of special equipment, tsgd2001-2006 pressure piping comp

28、onents manufacture appraisal regulation and the related regulations of other relevant standards, company combined with gb/t19001-2008 quality management system requirements and the actual situations of itself, organized to re-compile the third edition pressure components manufacture quality control

29、manual, completed quality control system, strengthening management, ensuring manufacture quality of pressure pipe components, improving efficiency and reducing cost. 本手册是我公司压力管道元件质量管理中的纲领性文件，是本公司质量工作的基本法规，也是本公司向客户提供服务的质量保证和承诺，它具体阐述了公司的质量方针和质量目标，描述了我公司质量保证体系的构成，对tsg z0004-2007 特种设备制造、安装、改造、维修质量保证体系基本

30、要求中要求的内容及其相互间的联系做了系统的、明确的规定，完全符合tsgd2001-2006 压力管道元件制造许可规则、。是公司实施先进的管理、开展质量活动的准则，现予以颁布实施。this manual is the programmatic document of company pressure pipe components quality management, the basic regulations of company quality work, and also the quality assurance and commitment of company customer s

31、ervice. it specifically addressed the company quality policy and quality goals, described the composition of company quality control system, systematic and clearly defined the contents required in tsg 泉州市中天石油化工机械制造有限公司quanzhou zhongtian petro chemical machinery fabrication co., ltd压力管道元件制造质量保证手册qual

32、ity control manual of pressure pipe components manufacture文件名称name:手册颂布令manual issuance order版 次edition: 第3版 third修改状态modification state: 第0次zero页 码page: 第2页 共3页 page 2 of 3 pages z0004-2007 basic requirements of quality assurance system for manufacture, installation, alteration and repair of specia

33、l equipment and their links between each other. it is the norm for company to implement advanced management, to carry out quality activities. and hereby it is issued and to be implemented. 本手册适用于我公司制造的所有压力管道元件产品。公司各部门和全体职工必须认真学习，贯彻执行，严格按照压力管道元件质量保证手册的规定去做，为提高压力管道元件产品质量和工厂的信誉而努力。this manual is apply

34、to all of the pressure pipe component products manufactured by our company. each department and all employees of company must carefully study, implement and carry out work strictly according to pressure pipe components quality control manual. to make effort to improve the quality of pressure pipe co

35、mponents and reputation of factory. 值此压力元件制造质量保证手册发布之际，我郑重重申：on the occasion of the issuance of pressure components manufacture quality control manual, i solemnly reaffirm:1、我对本公司压力管道元件安全质量承担全部责任；i take full responsibility for the safety and quality of pressure pipe components of our company.2、为保证质量

36、保证体系的正常运转，特授权质量保证工程师全权负责组织和领导我公司的质量保证体系的建立、实施、保持和改进的工作，并任命各质量控制系统责任人员对压力元件制造过程中的质量控制负责。to ensure the normal operation of quality control system, our company authorized quality control engineer to responsible for organizing and leading the establishment, implement, maintaining and improving of our co

37、mpany quality control system, and appointed quality control system responsible person to be responsible for the quality control during the manufacture of pressure components. 3、质量保证体系机构组织上有独立性，在处理压力管道元件产品质量问题享有最高的权力。quality control system is independent in organization, it enjoys the highest power i

38、n dealing with the quality problems of pressure pipe component products.泉州市中天石油化工机械制造有限公司quanzhou zhongtian petro chemical machinery fabrication co., ltd压力管道元件制造质量保证手册quality control manual of pressure pipe components manufacture文件名称name:手册颂布令manual issuance order版 次edition: 第3版 third修改状态modificatio

39、n state: 第0次zero页 码page: 第3页 共3页 page 3 of 3 pages本手册2013年6月10日予以正式发布，并于2013年8月10日起正式生效并在全公司范围内运行实施。this manual was officially issued on june 10, 2013, and took effect on august 10, 2013 and implemented in company-wide. 总经理general manager： 泉州市中天石油化工机械制造有限公司quanzhou zhongtian petro chemical machinery

40、 fabrication co., ltd压力管道元件制造质量保证手册quality control manual of pressure pipe components manufacture文件名称name：授权声明authorization declaration版 次edition: 第3版 third修改状态modification state: 第0次zero页 码page: 第1页 共2页 page 1 of 2 pages授权声明authorization declaration为了保证质保体系的实施和保持，确保压力管道元件产品质量符合法规、标准的要求，我授权质量保证工程师主持

41、日常质量管理和质量保证工作，全权负责压力管道元件制造技术的仲裁和产品质量问题等具体工作，在处理质量问题时，有高于其他部门的权力，特殊问题由我组织协调。in order to ensure the implementation and maintenance of quality control system, to make sure the quality of pressure pipe component products can meet the requirements of regulations and standards, i authorize quality control

42、 engineer to direct routine quality management and control work, take full responsibility for the arbitration of manufacture technology of pressure pipe components and dealing with product quality problems and other specific work. he/she has the power higher than in other departments in dealing with

43、 quality problems. special problems coordinated by my organization.质量保证工程师对违反本质量手册规定要求的作业活动，有权发布停止生产制造的命令，不受成本和进度的约束，有权对产品质量问题进行调查，主持召开事故分析会，行使质量否决权。quality control engineer has the power to issue order to stop production in violation of the provisionis of this quality manual of activities, without

44、the cost and schedule constraints. he/she has the right to investigate product quality problems, to host accident analysis meeting and exercise quality veto power.质保工程师应定期向我报告质量体系运行情况、存在问题和应采取的纠正措施。quality control engineer shall report regulary to me the operation situations of quality system, the e

45、xisting problems and corrective measures to be taken.根据中华人民共和国产品质量法和工业产品质量责任条例，我对公司压力管道元件产品的质量负全责。并任命：i take full responsibility for the quality of company pressure pipe component products according to product quality law of people republic of china and quality of industrial products liability regul

46、ations. i appoint:石 榴同志为质量保证工程师；shi liu as quality control engineer;钱鼎兴同志为设计、工艺质控系统责任人（简称设计工艺责任人兼技术负责人）；qian dingxing as responsible person for design and technology quality control system (for short is responsible person for design and technology);泉州市中天石油化工机械制造有限公司quanzhou zhongtian petro chemical

47、machinery fabrication co., ltd压力管道元件制造质量保证手册quality control manual of pressure pipe components manufacture文件名称name：授权声明authorization declaration版 次edition: 第3版 third修改状态modification state: 第0次zero页 码page: 第2页 共2页 page 2 of 2 pages黄月明同志为材料质控系统责任人（简称材料责任人）；huang yueming as responsible person for mater

48、ial quality control system (for short is material responsible person);傅义彪同志为焊接质控系统责任人（简称焊接责任人）；fu yibiao as responsible person for welding quality control system (for short is welding responsible person);傅义彪同志为热处理质控系统责任人（简称热处理责任人）；fu yibiao as responsible person for hea-treatment quality control sys

49、tem (for short is heat-treatment responsible person);李第贤同志为检验质控系统责任人（简称检验责任人）；li dixian as responsible person for inspection quality control system (for short is inspection responsible person);陈亚景同志为理化质控系统责任人（简称理化责任人）；chen yajing as responsible person for physicochemical quality control system (for

50、short is physicochemical responsible person);韩清林同志为无损检测质控系统责任人（简称无损检测责任人）；han qinglin as responsible person for ndt quality control system (for short is ndt responsible person);苏昆焕同志为设备及检验与试验装置质控系统负责人（简称设备控制责任人）；su kunhuan as responsible person for equipment, inspection and test devices quality cont

51、rol system (for short is equipment control responsible person);安连国同志成型质量负责人（简称成型控制责任人）；an lianguo as responsible person for molding quality (for short is molding controllment responsible person);各责任人负责各自质控系统的质量控制工作，本人予以充分的授权并支持你们的工作，确保压力管道元件制造质量保证体系的建立、实施和保持。each responsible person take responsibili

52、ty for the quality control work of their own quality control system. i give full authority and support your work to ensure the establishment, implement and maintenance of manufacture quality control system of pressure pipe components.特此声明。i hereby declare总经理general manger： 二一四年五月三十日may 30, 2014泉州市中天

53、石油化工机械制造有限公司quanzhou zhongtian petro chemical machinery fabrication co., ltd压力管道元件制造质量保证手册quality control manual of pressure pipe components manufacture文件名称name: 方针、目标policy, goal版 次edition: 第3版 third 修改状态modification state: 第0次zero页 码page: 第1页 共5页page 1 of 5 pages05.质量方针和目标quality policy and goals质

54、量方针quality policy1、总经理负责制定本公司的质量方针，并确保方针的实现：general manager is responsible for formulating the quality policy of our company and ensure its implement;1.1、与本公司的生产性质和规模、经营目标相一致；it shall conform with the production nature, scale and operation goals of our company;1.2、与满足顾客要求和持续改进的承诺相一致；it shall conform

55、 with the requirements that satisfy customer and the commitment to continuous improvement;1.3、为本公司质量目标的制定提供框架；it shall provide frame for the formulation of company quality goals;1.4、在本公司内得到沟通和理解；it shall be communicated and understood in our company; 1.5、定期组织评审，确保方针的持续适宜性。organize regular review to

56、ensure policys continuing suitability.2、本公司的质量方针是our companys quality goals are： 以顾客为中心，以标准为依据； 全员参与，持续改进。customer-centric, standards-based; all staff participation, continuous improvement释义如下paraphrases are as following：“以顾客为中心，以标准为依据”：“顾客第一，用户至上”是本公司的经营理念，本公司发展依存顾客。本公司主要产品为管件，生产严格按国家标准执行，精工细做，精益求精；customer-centric, standards-based: customer first, the user first is the operation concept 泉州市中天石油化工机械制造有限公司quanzhou zhongtian petro chemical machinery fabrication co., ltd压力管道元件制造质量保证手册quality control manual of pressure pipe components manufacture文件名称name: 方针、目标policy, goal