手机数据线测试检验标准(DatacableInspectionStandard)

1、手机数据线检测标准Data cable Inspection Standard版本记录 Version RecordsSl. No.Revisi onCreated / Modified ByDateAmen dme nt Details1234567本文件属于公司秘密信息，请您恪守保密义务，勿向第三人透露。谢谢合作。This file is con fide ntial. Recipie nt(s) is(are) obligated to mai ntai n secrecy and is(are) not permitted to disclose the contents of thi

2、s file to others. Thank you.1、目的 Purpose为确保数据线的生产、检验工作有序进行，为过程质量控制、例行检验、最终成品检验和确认检验提供依据。This standard is the data cable quality acceptanee criterion, to ensure thedata cable design and produce meet the quality requirements, make sure product quality, provide the judgme nt sta ndard for the in specti

3、 on;2、适用范围Scope本标准适用本公司手机产品的各种数据线质量检验。The sta ndard will be applied to datacable s quality evaluation and sampling inspection for aXXX products ;3、 规范性引用文件Referred files手机可靠性测试标准；reliability test sta ndard手机外观检验标准；han dset appeara nee in spect ion sta ndard4、检验工具 Equipme nt游标卡尺、硬度计、投影测试机、振动测试仪、拉力计、压

4、力计、扭曲测试仪、盐雾机、 摇摆测试机、自由跌落测试机、拔插测试机、高低温箱Vernier Caliper, Hardn ess Meter, Projective Tester, Vibrati on Tester, Tension Meter, Pressure Meter, Torque Meter, Salt Tester, Swing Tester, Free Fall Tester, Insertion and Draw Tester, Temperature Chamber.5、基本要求 Requireme nt5.1 工作条件 Worki ng con ditio n工作温度范

5、围 Working temperature range : -20 C 65 C相对湿度 Humidity : 5%90%大气压力 Atmospheric pressure : 70 KPa 106 KPa存储温度 Store Temperature: -40 C 70 C5.2 夕卜观要求 Appearanee requirement数据线表面应平整无划痕，外观无损伤、碎裂痕迹、镀涂层剥落、外露金属无锈；塑料 制品不应有起泡、断裂、变形、烫伤、污溃；卡簧安装方向正确。与手机连接的插头插入、 取出方便；摇晃数据线，数据线内部应无晃动感，接头必须是模内注塑。The data cableappea

6、ra nee should be good, no obvious ni ck, deformed, no plati ng peel off, no rusty metal and other damage. Plastic part should not be bubbly, broken, deformed and other damage. The spri ng sn aps should be in stalled correctly. The connection betwee n data cable and mobile phone should be convenient,

7、 and should not be loose; the conn ector shoulder should be insert moldi ng.5.3 尺寸要求：Dimension线长 Length:100cm(Min)，具体参照下图Refer to following picture :标准 USB参考公头图 Referenee USB Plug connector：10PIN 公头参考工程图10PIN USB Plug refere nee drawi ng：GQQ-HA5PIN 公头参考工程图 5PIN USB Plug referenee drawing：10PIN 母座参考工

8、程图 10PIN USB Socket refere nee drawi ng：5PIN 母座参考工程图 5PIN USB Socket referenee drawing：5.4 线材及其结构Cable Material and Configuration主体规格 Main Spec : 3.5*1000mm; 颜色 Color :黑色 / 白色 Black/White ;内芯线 Core Wire： 26AWG（7/ 0.12BC）4C;适用于 USB2.0标准）;额定工作电压 Rated working voltage : 130V导线绝缘阻抗 Insulation Impedanee

9、of Wire : DC/300V 10M Q MIN 接触阻抗 Con tact Impeda nee : 0.2 Q /m MAX导通阻抗 Conductive Impedanee : 2 Q MAX耐压 Rated Max Voltage : AC 500V （适用于 USB2.0标准）6.可靠性测试Reliability :6.1 自由跌落测试Free fall drop test测试仪器 Test equipment: 20mm 水泥地板 20mm floor slab测试环境 Test Circumstanee :1）高度为 Height :150cm ;2）跌落 10 次 Dro

10、p 10times。判定标准 Criteria :1）电性能正常，外壳不可破裂Electrical function is ok, and the plastic should not be broken 。6.2 拉力测试 Tensile strength test测试仪器 Test equipme nt : 拉力计 Tension meter;测试要求 Test Requireme nt :1）使用5KG的拉力去拉数据线两端Tension under 5KG strength on the two ends of the data cable ;2）保持 60 秒钟 Reta in 60

11、seco nds。检验标准Criteria :1）产品功能正常，线芯断线率不超过20%，被覆外皮不破裂，变形，断裂The fun cti on should be ok, and the damage happe ned on core wire should not be over20%, cable skin should not be cracked ,deformed and broken down ；6.3表面印刷测试 Printing Test测试要求 Test Requirement:1）参考xxx可靠性测试RCA测试标准，并记录检验结果Refer to the xxx reli

12、ability test sta ndard to do the test, and record the result;22） 字符酒精耐磨测试Character RCA用沾酒精的布，90%的酒精浓度，5N/ cm 的力来回擦200次2 Abrade the character with cloth contained 90% consistency alcohol under 5N/ cmstrength ;检验标准Criteria :测试后整个测试表面原始的颜色不可改变，图案不可消失，油漆不露底。The color should not be changed on the surface

13、, the picture should be clear and the priming should not be show n.6.4 盐雾测试 Salty fog test:测试条件 Test Condition :1）参考xxx可靠性测试盐雾测试标准，并记录检验结果Refer to the xxx reliability test sta ndard to do the test, and record the result;6.5 高温度存储测试High temperature store test测试要求与检验标准Test condition and Criteria :1）参考

14、xxx可靠情测试高温存储测试标准，并记录检验结果；Refer to the xxx reliability test sta ndard to do the test, and record the result;6.6 低温度存储测试Low temperature store test测试要求与检验标准Test condition and Criteria :1）参考xxx可靠情测试低温存储测试标准，并记录检验结果；Refer to the xxx reliability test sta ndard to do the test, and record the result;6.7 温度循

15、环测试Temperature cycle test测试要求与检验标准Test condition and Criteria :1）参考xxx可靠情测试温度循环测试标准，并记录检验结果；Refer to the xxx reliability test sta ndard to do the test, and record the result;6.8 恒温恒湿测试 Constant temperature and humidity test测试要求与检验标准 Test condition and Criteria :1）参考xxx可靠情测试恒温恒湿测试标准，并记录检验结果；Refer to

16、the xxx reliability test sta ndard to do the test, and record the result;6.9 插拔寿命测试 Plug insertion and pull out test测试条件 Test condition :1） 使用插拔测试仪Plug insertion and pull out machine ;2）测试总周期为3,000次，每分钟插拔40次。Test cycle: 3000 times , speed: 40time/m inu te;测试要求：进行到 2000次后，每500次检查一次；Test requireme nt:

17、 after 2000times, check it per 500time;检验标准Criteria:1） 数据无焊接故障，插头无损伤，无退pin，坏pin，卡扣正常，电气性能正常；No soldering issue, No damage on the plug and metal holder, the electrical function is ok2）数据线插入后不能有松动，可以承受本机的重量；The connection between plug and socket should not be loose, and this strength can support the weight of han dset;6.10 摇摆测试 Swing test测试条件 Test Condition :1）将数据插头处接入200g物体，摇摆全角60度，3000次，每分钟20次Hang 200g object on the data ca