德国库兹公司- 转向节 低压铸造机及工艺支持

1、Production needs us kurtz ersa corporation 德国库茨集团公司 Low Pressure Casting Process 低压铸造工艺 汽车产品： KNUCKLE 转向节 Page 2 by Kurtz Holding| FM_2012_EN.pptx | FM.ls-17.12.12 Synergies Customer Kurtz Aluminum Foundry Kurtz casting machines 协作 用户 库茨铝铸造厂 库茨铸造机械 Product idea 产产品概念品概念 Project intension 项项目立目立项项 Cu

2、stomer 用用户户 Development 开发 Co-development casting process 联合开发铸造工艺Kurtz ALU Foundry 库茨铝铸造厂试验 Layout machine concept 设备布置方案Kurtz Foundry Machines 库茨铸造设备 Mould making 模具制造 Design of mould 模具的设计 Kurtz ALU Foundry 库茨铝铸造厂试验 Mould filling and solidification simulation 模具充型和凝固模拟 Die, mould and fixture cons

3、truction 金属型，模具和夹具的制造 Casting samples, initial sample report, zero series 浇注样件，初始样件报告，零系列 Machine construction 设备制造 Design of machine 设备设计 Kurtz Foundry Machines 库茨铸造机械 Plant and linked layout 车间平面图 Machine assembly, commissioning and service 设备安装、调试和服务 Project support during product life circle 产品生

4、命周期期间的项目支持 Production 生生产产 Serial Production 批量生批量生产产 Customer 用用户户 Production phase-out 生产期间 Take-over of dies and moulds 金属型和模具转交Kurtz ALU Foundry库茨铝合金铸造厂 to guarantee the spare part requirements 保证备件供应 From start to finish 从从头头到尾到尾 Project development from one hand 产产品开品开发发一条一条龙龙！ Page 3 by Kurtz

5、 Holding| FM_2012_EN.pptx | FM.ls-17.12.12 Simulation Tooling 模具的模拟 Page 4 by Kurtz Holding| FM_2012_EN.pptx | FM.ls-17.12.12 Simulation Tooling 模具的模拟 Page 5 by Kurtz Holding| FM_2012_EN.pptx | FM.ls-17.12.12 Simulation Tooling 模具的模拟 Page 6 by Kurtz Holding| FM_2012_EN.pptx | FM.ls-17.12.12 Simulati

6、on Tooling 模具的模拟 Page 7 by Kurtz Holding| FM_2012_EN.pptx | FM.ls-17.12.12 Simulation Tooling 模具的模拟 Page 8 by Kurtz Holding| FM_2012_EN.pptx | FM.ls-17.12.12 Simulation Tooling 模具的模拟 Page 9 by Kurtz Holding| FM_2012_EN.pptx | FM.ls-17.12.12 Toolings 模具-Casting 铸件 v Knuckle 转转向向节节 Audi 奥迪奥迪 TT v Cast

7、ing weight 铸件重量铸件重量 4,2 kg v Cycle time 节拍节拍 4 min. v Casting time 浇铸时间浇铸时间2,5 min. v 4 cavity mold 一模一模4 4件件 Page 10 by Kurtz Holding| FM_2012_EN.pptx | FM.ls-17.12.12 Installation 设备设备: Heat-resistant hosing (Pyrotek) for electrical lines. 电气接线有耐热保护管 Cable installation protected from dirt and meta

8、l. 电缆的安装防污物和金属液渗漏保护 Cooling 冷却冷却: Pipes in cabinet for cooling lines in stainless steel 冷却柜内管道为不锈钢材质 Plug couplings for cooling circuits air and water have unique coupling and therefore cannot be accidentally interchanged 冷却管路快换街头空气和水管接口都是唯一的，不会不小心插错 Flow meter with stainless steel fitting (not a ch

9、eap version) 带不锈钢接头的流量计（非廉价品） Cooling circuits via variable area flow meter, further options for 冷却管路通过不同区域的流量计，更多选项如 -Flow monitoring (option) 流量监控（选项） - Motorized set valves (option) 阀门监控（选项） - Mist cooling (option) 气雾冷却（选项） Cooling controlled via time and/or temperature 可通过时间和/或温度控制冷却 Thermoeleme

10、nts can be used for each cooling circuit 每个冷却回路都可以使用热元件监测温度 Blow-out of each cooling circuit with air after each cycle (option) 每个冷却回路每次循环后空气吹扫（选项） Advantages of Kurtz LP Machines 库茨低压浇注机的优点 Page 11 by Kurtz Holding| FM_2012_EN.pptx | FM.ls-17.12.12 Advantages of Kurtz LP Machines 库茨低压浇注机的优点 Hydraul

11、ics 液液压压系系统统 Each cylinder can be set to a different force in % via the control system 每个油缸可通过控制系统设置不同百分比的压力 Recipe management saves the hydraulic settings for each part 配方管理可储存每个铸件的液压设置 Pressure can be set anywhere between 20-200 bar 压力可在20-200 bar 之间随意设置 Hydraulic device with HFC oil 液压系统使用HFC油 Pu

12、mps regulated by pressure and flow rate 泵通过压力和流量比调节 Separate cooling and filter circuits for the oil (2nd Pump) 油的冷却和过滤用独立的回路（第2个 泵） Temperature monitoring 温度监控 Level monitoring 液面监控 Electrical display for filter contamination 过滤器污物电子显示 Press filter in cooling circuit 冷却回路有压力过滤器 Return line filter i

13、n main circuit 主循环回路有回路过滤器 Pressure can be set for each device via the machine control system 通过设备的控制系统可设置每个设备的压力 Page 12 by Kurtz Holding| FM_2012_EN.pptx | FM.ls-17.12.12 Advantages of Kurtz LP Machines 库茨低压浇注机的优点 Coltrol System 控制系统控制系统 / Software 软件软件 Siemens 西门子 SPS S7 / 315 2DP Siemens 西门子MP 3

14、77 Touch Screen 触摸屏 Flexible visualization with WIN CC flexible“ 灵活的可视系统WIN CC flexible“ Sequence programming 顺序编程 Parallel movements are possible 可控制平行运动 Teleservice optional 远程服务选项 Quality Management Sheet optional 质量管理表-选项 Networking is possible via a standard ethernet connection 通过标准以太网连接可实现联网工作

15、 User friendly controls 用户友好的控制系统 Holding time / solidifying time can be turned off via temperature and time 保温时间/凝固时间可通过温度和时间关闭 Furnace 炉子炉子/ Furnace Control 炉子的控制炉子的控制 High Quality furnace insulation with approx. 60C (140F) outside temperature 炉子高质量绝缘，外部的温度约60C (140F) Separate control for furnace

16、machine can be turned off while the furnace is left on 炉子的独立控制炉子运行时，设备可关闭 Page 13 by Kurtz Holding| FM_2012_EN.pptx | FM.ls-17.12.12 General Contractor 总承包工程 v Engineering 工程设计 v Supply of Casting Equipment 提供铸造设备 v Supply of external components such as robotics, cutting, fettling etc. 可提供外部相关设备，例如机

17、器人，锯切设备， 清理设备等 v Supply of plant together with the first tooling“ = including adaptation tooling machine, optimisation of process further tooling directly by customer与”第一套模具“一起交付设备=包括模具与设备的匹配，以 及工艺的优化- 复制模可由用户直接制造 v Support in part design and development 提供铸件设计和开发的支持 (Analyse, casting process, exami

18、nation of process data 分析，浇注工艺，工艺数据考核) v Complete project management or support 完整的项目管理和支持 v Close cooperation with the customer 与用户紧密合作 v Aim to produce good castings in an economical way 致力于更加经济地铸造出好的铸件 Realization of Customers Requirements 实现用户的要求实现用户的要求 Page 14 by Kurtz Holding| FM_2012_EN.pptx | FM.ls-17.12.12 Reference List (Excerpt) 用户表（摘录） Excerpt Kurtz Foundry Machines 库