完整版)MasterCAM9.1的刀具清单功能

1、MasterCAM9.1 后处理自动生成刀具清单，使用方法：将下面的内容复制到记事本内，并将其更名为Mpfan.pst ， pst 为后缀，再将该文件拷贝至 MasterCAM9.1 的安装目录 C:Mcam9MillPosts ，覆盖原文件，然后启动软件，可以在 NC 程序开头生成刀具清单。经典版本，绝对好用！# Post Name: MPFAN# Product: MILL# Machine Name: FANUC# Control Name: 6M# Description# Associated Post: GENERIC FANUC 6M STYLE POST# Mill/Turn:

2、 NO# 4-axis/Axis subs.: NO# 5-axis: NO# Executable: MP 4.03#*POST PROCESSOR INTENDED FOR VERSION 6 BETA TESTING# * D O N O T D I S T R I B U T E# *# *# #| REVISION LOG |# # Programmers Note:# CNC 8/15/2005 - grt - Updated for Mill Version 6# #| FEATURES: |# # Users Note:# Following Misc_Reals & Misc

3、_Integers are used:# mi1 - Work coordinate system#0 = Reference return is generated and G92 with theX, Y and Z home positions at file head.#1 thru 3 = Reference return is generated and G92 with the#X, Y and Z home positions at each tool.#4 thru 9 = The WCS of G54 thru G59 respectively at each tool.#

4、 Options / Usage:# It is recommended to start and end cutter compensation on a linear move.# Rotary axis assumes a Z plunge at feed into part, position of the# substituted axis at absolute zero position and the retraction from path# by the post call to the G28 machine Z home position.# # DEBUG/PROGR

5、AM SWITCHES, debugging and program switches# bug1 : 1bug2 : 0bug3 : 0bug4 : 0 whatno : yesstrtool_v7 : 2 get_1004 : 1 rpd_typ_v7 : 1# 1 = Output post to screen, 2 = output leader to screen # Append postline labels, non-zero is column position?# Append whatline no. to each NC line?# Append NCI line n

6、o. to each NC line?# Do not perform whatline branches?#Use Version 7 toolname, 1= path components, 2=string #Find gcode 1004 with getnextop?#Use Version 7 style contour flags?arcoutput : 2# 0 = IJK, 1 = R no sign, 2 = R signed neg. over 180breakarcs : 0 #Break arcs, 0 = no, 1 = quadrants, 2 = 180deg

7、. max arcs stagetool : 0 # 0 = Do not pre-stage tools, 1 = Stage tools use_gear : no # Set to yes to output gear range codes# # FORMAT STATEMENTS - n=nonmodal, l=leading, t=trailing, i=inc, d=delta# fs10.3#Decimal, absolute, 4 placefs20.4d#Decimal, deltafs31 0#Integer, not leadingfs42 0l#Integer, tw

8、o leadingfs53 0l#Integer, three leadingfs64 0l#Integer, four leadingfs70.1#Decimal, absolute, 1 placefs80.2#Decimal, absolute, 2 placefs90.3#Decimal, absolute, 3 placefs10 0 4t#No decimal, absolute, four trailingfs11 0.4t#Decimal, absolute, four trailing# # FORMAT ASSIGNMENTS# # Axis output formats

9、- Linear# fmtX 1 x# X axis positionfmtY 1 y# Y axis positionfmtZ 1 z# Z axis positionfmtX 1 xr# X rapid position from tool changefmtY 1 yr# Y rapid position from tool changefmtZ 1 zr# Z rapid position from tool changefmtX 1 xh# X home positionfmtY 1 yh# Y home positionfmtZ 1 zh# Z home position# # A

10、xis output formats - Circular# fmt I 2 i # Arc center description in XfmtJ 2 j# Arc center description in YfmtK 2 k# Arc center description in ZfmtR 1 arcrad# Arc Radiusfmt R- 1 arcradm # Arc Radius over 180 degree sweep# # Axis output formats - Rotary substitution# fmt A 9 xs# Linear to rotary calc

11、ulation of Xfmt B 9 ys# Linear to rotary calculation of Y# # Program & Sequence number format# fmt O 6 progno# Program numberfmt N 3 n # Sequence nos.# # Tool format# fmt T 3 t# Tool Nofmt T 3 first_tool# First Tool Used (bldnxtool: yes)fmt T 3 next_tool # Next Tool Used (bldnxtool: yes) fmt D 3 tlo

12、ffno # Diameter Offset Nofmt H 3 tlngno# Length Offset NofmtT 1tnote# Note formatfmtD- 1toffnote# Note formatfmtH- 1tlngnote# Note formatfmtDia- 2tldia# Note format# # Spindle Speeds & Feedrate output formats# fmt S 6 speed# Spindle Speedfmt F 8 fr# Feedratefmt F 7 frdeg# Feedrate for rotaryfmt M 3

13、gear# Gear range# # Drill variable formatsMfmtG 3 drillref# Initial / Reference Toggle (G98/G99)fmtP 10 dwell# DwellfmtZ 1 initht# Initial HeightfmtR 1 refht# Reference HeightfmtZ 1 depth# DepthfmtQ 2 peck1# First peck increment (positive)fmt1 peck2# Second or last peck (positive)fmt1 peckclr# Safet

14、y distancefmt1 retr# Retract heightfmtF 8 frplunge# Plunge feedrate in drill cycles# # Miscellaneous output formats# fmt M 5 ssrange # Spindle Speed Rangefmt C 4 coolant# Coolant# # INITIALIZE - initialize system variables and define user variables# qtoolpln: no# MP386 - Enable tool plane optionqtoo

15、lopt: no# MP386 - Enable tool optimizationarctype: 2# Arc center 1=abs, 2=St-Ctr, 3=Ctr-St, 4=unsigned inc.do_full_arc : 0#Allow full circle output? 0=no, 1=yeshelix_arc: 0#Support helix arc output, 0=no, 1=all planes, 2=XY plane onlybldnxtool :yes# Build next tool tableldrcode: 65# Leader character

16、 dec. equiv. (fleader outputs code)ncldr: 20# No. of leader characters (fleader outputs code)nobrk: no# Omit breakup of x/y & z rapid movesomitcrlf :no# Omit CR/LFomitrefht : no# Dont use reference height on first non-canned Z moveomitseq: yes# Omit sequence no.omitz: no# Omit first Z movement for n

17、on-canned-cyclesprogname: 1# Use uppercase for program namescalex: 1.0# Scaling of .NCI at input - x,y,z,i,j,kscaley: 1.0# Scaling of .NCI at input - x,y,z,i,j,kscalez :1.0# Scaling of .NCI at input - x,y,z,i,j,kseqmax: 9999# Max. sequence no.skipmotest:no# Skip motion test in linearspaces: 1# No. o

18、f spaces to add between fieldstooltable : 1# Read for tool table and pwrttabsswp: 0# Absolute sweepdrlgsel: -1# Drill Select Initializemaxfrdeg: 9999# Limit for feed in deg/minabsinc: 0# Absolute/Incremental toggle for modalitytcnt: 0# Count the number of tool changesadelta: 0# Calculation for deg/m

19、inldelta: 0# Calculation for deg/minzdelta: 0# Calculation for deg/minalzdelta: 0# Calculation for deg/minfrdelta: 0# Calculation for deg/minfrdegcalc :0# Calculation for deg/mincircum: 0# Calculation for deg/minrotstrt :1# Flag for first rotary positionnewglobal: 1# Error Check (Leave this variable

20、 set to 1)# # FORMULAS - global formulas# ssrange = mi3 speed = abs ( ss ) arcradm = arcradspdlsel = fsg3(ss)# Gear Range Select# Absolute spindle speed# Negative arcrad# Spindle on selector based on pos. or neg. ss# # CANNED CYCLES - select long or short code# usecandrill : yes # Use canned cycle f

21、or drill usecanpeck : yes # Use canned cycle for Peckusecanchip : yes # Use canned cycle for Chip Break usecantap : yes # Use canned cycle for Tapusecanbore1 : yes# Use canned cycle for Bore1usecanbore2 : yes# Use canned cycle for Bore2usecanmisc1 : yes# Use canned cycle for Misc1usecanmisc2 : yes#

22、Use canned cycle for Misc2flktbl13# Lookup table definitions - table no. - no. entries401000# Low gear range412500# Med gear range425000# Hi gear range# # Lookup table definitions - for math functions FLOOK and FRANGE# # # Strings - String labels must start with s - they are not pre-assigned# #Selec

23、t operation notesop00NULL# String definitionsop01END-MIll# sop02END-MIll# sop03DRIll# sop04END-MIll# sop05S-MILL# sop062D-SWEPT.# sop073D-SWEPT.# sop08REVOLVED.# sop09LOFT#IIIIsop10COONS# sop11TRIM #IIIIsop12FILLET# sop13ROUGH# sop14OP14#IIIIsop15OP15#IIIIsopnote# Target stringfstrsel sop00 opcode s

24、opnote# # Select motion G codesg00 G0# Linear movement at rapid feedratesg01 G1# Linear movement at feedratesg02 G2 # Circular interpolation CW sg03 G3 # Circular interpolation CCW sgcode # Target stringfstrsel sg00 gcode sgcode# # Select incremental or absolute G code sg90 G90 # Absolute G code sg9

25、1 G91 # Incremental G codesgabsinc # Target stringfstrsel sg90 absinc sgabsinc# # Select spindle startsm04M4# Spindle reversesm05M5# Spindle offsm03M3# Spindle forwardspdlon# Target stringfstrsel sm04 spdlsel spdlon# # Cutter compensation codescc0 # Cutter compensation state not changedsg40 G40 # Ca

26、ncel cutter compensation sg41 G41 # Cutter compensation left sg42 G42 # Cutter compensation right sg140 G40 # Last linear move cancel cutter comp (see note)# Note: to cancel comp after last move, remove G40 string # with sg140 and remove # at the postline call pcancelccsccomp# Target stringfstrselsc

27、c0 ccomp sccomp# # Select work plane G code sg17 G17 # XY plane code sg19 G19 # XZ plane codesg18 G18 # YZ plane codesgplane# Target stringsgdrill# Target stringfstrsel sg17 plane sgplane# Work coordinate systemsg50G92# Work coordinate system G codesg51G92#IIIIIIIIIIsg52G92#IIIIIIIIIIsg53G92#IIIIIII

28、IIIsg54G54#IIIIIIIIIIsg55G55#IIIIIIIIIIsg56G56#IIIIIIIIIIsg57G57#IIIIIIIIIIsg58G58#IIIIIIIIIIsg59G59#IIIIIIIIIIsgwcs# Target stringfstrselsg50 mi1 sgwcs# # Canned drill cycle string selectsg81G81#drill- no dwellsg81dG82#drill- with dwellsg83G83#peck drill -no dwellsg83dG83#peck drill -with dwellsg73

29、G73#chip break- no dwellsg73dG73#chip break- with dwellsg84G84#tap- no dwellsg84dG74#tap- with dwell (selects left hand)sg85G85#bore #1- no dwellsg85dG89#bore #1- with dwellsg86G86#bore #2- no dwellsg86dG86#bore #2- with dwellsgm1G81#misc #1- no dwellsgm1dG82#misc #1- with dwellsgm2G81#misc #2- no d

30、wellsgm2dG82#misc #2- with dwelldrlgsel = drillcyc * 2 + fsg2 ( dwell )# 16 possible combinations:# drillcyc = 0.7# dwell = 0 or non-zero (2 states)fstrsel sg81 drlgsel sgdrill# # Generate sgear stringsgear0M*# auto gear rangesgear1M41# Low gear rangesgear2M42# Med gear rangesgear3M43# High gear ran

31、ge - selected in parameters by mi3sgearfstrsel sgear0 gear sgear# # POSTLINES, USER-DEFINED - Postline labels start with p.# End a line with , to continue on the next line.# End a line with , e to generate carriage return and linefeed.# # Program general output control, user defined# pinit# Initiali

32、ze Varsprv_fr = 999.999 prv_frdeg = 999.999 prv_frplunge = 999.999 linarc = 0 rotstrt = 1pabs # Absolute G code output absinc = 0 sgabsincpinc# Incremental G code outputabsinc = 1 sgabsincpcooloff # Coolant off M code output if prv_coolant 0, M09pcoolon# Coolant off M code outputif coolant = 1, M08#

33、 Floodif coolant = 2, M07# Mistpcoolnl # Coolant off M code outputif coolant = 0, M09# Offif coolant = 1, M08# Floodif coolant = 2, M07# Mistpfr# Feedrate W/O Negative Feedratesif fr 0, frpcan# Canned text - cantext = 0, 1, 2, 3if cantext = 1, M01#optional stopif cantext = 2, #user optionif cantext

34、= 3, #user option# # Work coordinate output, user defined# pg92_sof # G92 coordinate setting at start/, n, pinc, G28, Z0., e/, n, G28, X0., Y0., e/, n, *sgwcs, *xh, *yh, *zh, epg92_out # G92 coordinate setting at tool change/, n, G28, X0., Y0., eif gcode 1003, /, n, *sgwcs, *xh, *yh, *zh, epwcs # G5

35、4+ coordinate settingif mi1 = 4, *sgwcs# # Gear selection control, user defined# pgear # Find spindle rangegear = frange ( 1, speed )*gearprange # Find spindle rangeif use_gear = 1, pgear# # Cutter comp. output control, user defined# pccdia2# Cutter Compensation2if ccomp 4, tloffnopccdia # Cutter Co

36、mpensation if ccomp 0, pccdia2# # Axis substitution motion, user defined# pdrlxyrot # Substitute Axis X/Y with Rotary axis w/ drilling if rotaxis = 0, x, y if rotaxis = 1, y, xs if rotaxis = 2, x, yspfrd # Feedrate W/O Negative Feedrates (deg/min) if frdeg maxfrdeg, frdeg = maxfrdeg if frdelta .5, *

37、frdeg #Value to exceed to output frdegprotaxis1a # Substitute Axis X/Y with Rotary axisif rotstrt = 0, n, sgcode, y, z, *xs, pfrd, pcan, eif rotstrt = 1, n, xs, eif rotstrt = 1, n, sgcode, y, z, pfrd, pcan, eprotaxis1 # Substitute Axis X/Y with Rotary axis if gcode = 0, n, sgcode, y, z, *xs, pcan, e

38、 if gcode = 1, protaxis1aprotaxis2a # Substitute Axis X/Y with Rotary axisif rotstrt = 0, n, sgcode, x, z, *ys, pfrd, pcan, eif rotstrt = 1, n, ys, eif rotstrt = 1, n, sgcode, x, z, pfrd, pcan, eprotaxis2 # Substitute Axis X/Y with Rotary axisif gcode = 0, n, sgcode, x, z, *ys, pcan, eif gcode = 1,

39、protaxis2aprotaxis # Substitute Axis X/Y with Rotary axisif rotstrt = 1, !frif fr 0, fr = prv_fr!frif rotaxis = 1, ldelta = abs ( y - prv_y )if rotaxis = 2, ldelta = abs ( x - prv_x ) zdelta = abs ( z - prv_z )if rotaxis = 1, adelta = ( ( abs ( xs - prv_xs ) ) / 360 ) * circumif rotaxis = 2, adelta

40、= ( ( abs ( ys - prv_ys ) ) / 360 ) * circumalzdelta = sqrt ( adeltaA2 + ldeltaA2 + zdeltaA2 ) frdegcalc = fr * ( 360 / circum )if alzdelta 0, frdeg = ( adelta / alzdelta ) * frdegcalc if adelta = 0, frdeg = fr frdelta = abs ( frdeg - prv_frdeg ) if rotaxis = 1, protaxis1 if rotaxis = 2, protaxis2 i

41、f gcode = 1, rotstrt = 0 !x, !y, !zprotary # Rotary Moveif rotaxis = 1, xr = 0 #Force X to zero if rotaxis = 2, yr = 0 #Force Y to zero if rotaxis 0, linarc = 1 circum = rotdia * pi# # Axis linear/circular motion, user defined# parctyp2 # Arc output for R w/ sign over 180 degree sweep absswp = abs (

42、 sweep ) !absswpif absswp 180, *arcradmparctyp1 # Arc output for R w/ no sign*arcradparctyp0parctyp# Arc output for IJKif plane = 0, *i, *j, k if plane = 1, i, *j, *k if plane = 2, *i, j, *k# Select the arc outputif arcoutput = 0, parctyp0if arcoutput = 1, parctyp1if arcoutput = 2, parctyp2prapidm#

43、Linear line movement - at rapid feedraten, sgplane, sccomp, pccdia, sgcode, x, y, z, pcanplinm# Linear line movement - at feedraten, sccomp, pccdia, sgcode, x, y, z, pfr, pcanpcirm# Circular interpolationn, sgplane, sccomp, pccdia, sgcode, x, y, z, parctyp, pfr, pcan# # Drilling, user defined# pdril

44、lref # Determine G98 or G99if initht refht, drillref = 98if initht = refht, drillref = 99pdwell # Determine whether to output dwellif dwell 0, *dwellptlchg0dr2 # Null tool change for drillinggcode = 0if zr prv_zr, n, sgcode, *xr, *yr, en, sgcode, *zr, eptlchg0drl # Null tool change for drillingif pr

45、v_opcode = 3 & zr prv_zr, ptlchg0dr2# # POSTLINES, PRE-DEFINED - Postline names are pre-assigned.# Lines do not need to end with , e for carriage return and linefeed.# pcomment # Manual Entry - COMMENTS (on a block by itself) 1005,1006(, scomm, )pheader# File header%(, progname,.NC) (20,year,-,month

46、,-,day, time, )psof0# Start of file for tool zeropsofpsof# Start of file for non-zero tool number pinit!opcode, !coolantif tcnt = 1, stagetool = 2prognocommentn, G40 G49 G80 G17 G21n, GO G91 G28 Z0.# if stagetool = 0, n, *t, M6protaryn, *t, M6if stagetool = 0, n, *next_tooln, *sg00,*sg90,*sg54,pabs,

47、 *xr, *yrn, *speed, *spdlon, prangen, G43, tlngno, *zr, pcoolonptlchg0# Null tool changeif opcode = 3, ptlchg0drlif prv_speed speed, n, speedif coolant prv_coolant, n, pcoolnl!opcode, !coolantptlchg# Tool changepinit!opcoden, pcooloffn,*sm05n, pinc, G28, Z0.if stagetool = 0, n, *t, M6if stagetool =

48、0, n, *next_tooln, M01 comment protaryn, *sg00,pabs,*sg54, *xr, *yrn, *speed, *spdlon, prangen, G43, tlngno, *zr, pcoolon !coolantpeof0# End of file for tool zero peofpeof# End of file for non-zero tool n, pcooloffn, *sm05# n, pinc, G30, Z0.n, G91 G28 Z0.n, G91 G28 Y0.if stagetool = 0, n, *first_too

49、l, M6 n, M30# # Axis motion# prot0# Toolplane postline - Custom post requiredprot# Toolplane postline - Custom post requiredprapid# Linear line movement - at rapid feedrateif rotaxis 0, protaxiselse, prapidmpzrapid# Linear movement in Z axis only - at rapid feedraten, sgcode, zplin1# First linear mo

50、vement after SOF, whatno must be setplin2# Second linear movement after SOF, whatno must be setplin# Linear line movement - at feedrateif rotaxis 0, protaxiselse, plinmpz# Linear movement in Z axis only - at feedraten, sgcode, z, pfrpcir1# First circular movement after SOF, whatno must be setpcir2#

51、Second circular movement after SOF, whatno must be setpcir# Circular interpolationif rotaxis 0, protaxiselse, pcirm# # Drilling# pdrill# Canned Drill Cyclepdrillrefn, *drillref, *sgdrill, pdrlxyrot, *depth, *refht, pdwell, *frplungeppeckpchpbrkptappbore1pbore2pmisc1pmisc2pdrill_2ppeck_2pchpbrkptap_2pbore1_pbore2_# Canned Peck Drill Cycle pdrillrefn, *drillref, *sgdrill, pdrlxyrot, *depth, *refht, *peck1, *frplunge# Canned Chip Break Cycle pdrillrefn, *drillref, *sgdrill, pdrlxyrot, *depth, *refht, *peck1, *frplunge# Canned Tap Cycle pdrillrefn, *drillref, *sgdrill, pdrlxyrot, *depth, *ref