物料评审程序中英文版

1、Title标题：Doc No.文件编号：BZQP-7-08Material Review Board (MRB) 物料评审程序Revision 版本:5Page页码:Page1 of 11RevisionHistory 版本記录Rev.版本Chan geDescripti on 修改内容Originated By编写Date 日期1New releaseKS YangSep.1,200621.Change the forms of Incoming Defect Return To Store and Scrap Material Review List. See9.1 and 9.2.KS

2、YangMar.21,20073Cancel items 5.3, 6.3.5.1, 535.2, 6.6; Modify items 6.2.3.1, 6.3.5, 6.3.2.KS YangNov.21,20074.Change the forms of Incoming Defect Return To Store and Scrap Material Review List. See 9.1 and 9.2.Frank PengJu ne.11.20085Cancel items 6.3.5, Modify items 6.2.2, 6.2.3, 6.2.3.1,6.2.3.2, 6.

3、2.3.6, 6.3.1 and Flowchart.Frank PengNov,23,2009Approval & Distribution审批&分发APPDept.Signature/DateAPPDept.Signature/ Date審批部門簽署/日期審批部門簽署/日期生产部PRD人力资源部HR品保部QA财务部 FIN资材部Sourcing仓储部 WH工程部 Engineering管理者代表MR生产及物料管控PMC厂长 Plant ManagerOther Distribution Location :Checked by (Doc. Con.):Effective Date :Con

4、 fide ntial & Proprietary In formatio n of Beckett (Zh on qSha n).百可德（中山）机密及专利文件For m N o.表 格 編 號BZQP-4-01F01.3Title标题：Doc No.文件编号：BZQP-7-08Material Review Board (MRB) 物料评审程序Revision 版本:5Page页码:Page2 of 11PURPOSE目的：To establish a procedure for review ing an d dispos ing non-con form ing materials, s

5、emi-product, fini shed products a nd RMA control in Beckett (ZhongShan).本程序规定对来料检验及生产过程中发现的不合格物料，半成品，成品及客户退回品的评审及处置方法 .2. SCOPE 范围：This procedure is only applicable toXXXX (ZhongShan).本程序适用于 XXX(中山)公司.3. DEFINITIONS 定义：3.1 PRD: Product Department 生產部3.2 ME: Manufacture Engineering 制造工程3.3 RTV: Retur

6、n To Vendor/Supplier 退回供應商3.4 UAI: Use As It Is 讓步接受3.5 SORT: Segregati on Of Bad And Good Un it 選用3.6 SCAR Supplier/Sub -contractor Corrective Action Request(8D)供應商改進行動要求(8D)3.7 GRN: Goods Receipt Note 收货单3.8 MRR: Material Review Record 物料评审记录4. REFERENCE DOCUMENT 参考文件:4.1 BZQP-7-05 Raw Material Qu

7、ality Control Procedure 原材料质量控制程序4.2 BZQP-8-05 No neo nformi ng Co ntrol Procedure 不合格品控制程序4.3 bzqp-8-06 Stop Shipment and Purge Order Procedure 停止岀貨和清除指令程序4.4 BZQP-8-07 Corrective and Preve ntive Actio ns Procedure 纠正及预防措施程序5. RESPONSIBILITY 职责：5.1 QA is responsible to chair MRB meeting when defect

8、ive material are defected in line, QA review the non-conforming products and issue SCAR (8D) if necessary.当不合格物料在产线发现时,QA负责主持MRB会议，确认不合格产品，并在必要的情况下发岀Form No.表格編號：BZQP-4-01F01.3Title标题:Doc No.文件编号：BZQP-7-08Material Review Board (MRB) 物料评审程序Revision 版本:5Page页码:Page3 of 11SCAR(8D).5.2 PRD is resp on si

9、ble to fill MRB label a nd inform QA members to review the non-con form ing products, and return them to warehouse.生产部负责填写 MRB标签并通知品质部成员评审不合格品，并将不合格品退回货仓.5.3 PUR/ IQC are responsible to inform supplier of the non-conforming data, PUR responsible to arrange the nonconforming materials RTV.采购/IQC负责将不合

10、格批物料状况通告客户或供货商，采购还负责安排将不合格品退回供货商.5.4 PUR is resp on sible to charge the supplier of sort in g/rework ing cost and other loss due to material quality issue, and call MRB meeting to review the reject lots of IQC raised.采购负责向供货商索取选用或重工费用及由于物料问题而导致的损失，并召集MRB会议处理IQC拒收的紧急物料.5.5 ME is responsible to analyz

11、e non-conforming products.ME负责分析不合格品.5.6 All MRB members are to propose and decide on defective material disposition and carry out the follow -upactions asagreed in the meeting.所有MRB成员负责执行 MRB会议之决议，并跟进MRB会议决定的所有行动措施.5.7 IQC is resp on sible to con firmed material which is suspected has defect. And I

12、QC drive supplier to take corrective action if necessary.IQC负责对被怀疑的物料进行确认，并且在必要的情况下，将要求供货商对其进行改善.6. PROCEDURE 程序：6.1 MRB team consist MRB 小组成员Normally, MRB team consists QA, PRD, PMC, PUR managers or whose dictated representative, if necessary other related members also can attend the meeting (such

13、as supplier, customer etc.).通常，MRB小组由品质部、生产部、物料部、采购的部门经理或其指定代表组成，如有必要其它相关的成员也应参加(例如供货商，客户等).6.2 In comi ng In spection Reject 來料檢驗不合格6.2.1 When the incoming lot is rejected by Beckett (ZhongShan), IQC for quality or other causes, it should be marked on the GRN sheet.当来料检验批判定不合格后，由IQC注明于收货单.6.2.2 The

14、 rejected lot will be put into IQC Reject area by WH. If the coverage of defects is beyond IQC area,Title标题:Doc No.文件编号：BZQP-7-08Material Review Board (MRB) 物料评审程序Revision 版本:5Page页码:Page4 of 11IQChaWorWitQAoconsidaisingurgeder.IQCIQC需会同 QA不合格物料由货仓转移至IQ（拒收区隔离存放,如果不合格不仅仅发生在发出清除指令.623IQCIIinMRBOrrtoQA

15、nanaaeceiateepartnfenVewing the rejected lot, the resultmaybe as below:IQ（开岀MRB给品质经理及相关部门对不合格物料进行评审,处理结果有如下几类：6.2.3.1 RTV: Per PUR con firm, the rejected lot can be returned to supplier, this decisi on should bemust be approved by the QAmade, theMRB decisi on should be no ted on the MRBbrmmanager or

16、 whose representative at least.623.2RTV:经采购确认，如果不良批可退返供货商，应做岀RTV的决定，此决定需注明于 MRB上,且至少由qa经理或其指定代表签署.UAI: Use as it is. If the material lot is very urge nt to the producti on and accord ing to theevaluation of MRB members, the defect/nonconformity will not lead impact/defect to ourfini shed product qua

17、lity, the decisi on of UAI may be made a nd recorded on the MRR sheet, it need be approved bythAma nager, MEanPURnwhosepresentoiovesr departmterelePsoductiranagapprovaecessa砂.me should mon伽the effect of UAI material using.Note: if the defect maybe causefinished products quality issue, it must be pro

18、mised by our customer first, then can be made the UAI decision.UAI:让步接受.如果该物料为生产线急需并根据MRB成员的评估不会对成品质量产生影响，则可做让步接受，MRB评判结果记录在 MRR单上，且至少有QA经理，采购和工 程部或其部门经理的指定代表签署，必要时需生产经理签署。.QA和 ME应监控生产中使用效果.注意：如果此不良有可能影响到成品的质量问题，则必须得到客户的许可才能做岀让步接受的决定6.2.3.3 Sort/R ework: If the material is urge nt for produce, and f

19、or MRB evaluati on the defect will be full eliminated by easy sort/rework, the SORT/Rework decision will be made based on the negotiation with the supplier, the MRB result should be recorded on the MRR sheet, it must be approved by the managersor whose representative of QA, ME, PRD, PUR. The sort in

20、 g/reworkresp on sibility by either a specified departme nt or supplier. Namely, sortintern ally or sort exter nally.Title标题:Doc No.文件编号：BZQP-7-08Material Review Board (MRB) 物料评审程序Revision 版本:5Page页码:Page5 of 11选用/返工：如果该物料为生产线急需 ，且经MRB小组判定经简单加工/挑选即可完全消除不良缺陷，根据与供货商谈判的结果可进行选用/返工处理，MRB评审结果记录于MRB单上，至少有Q

21、A经理，ME经理，生产部经理，采购或其指定的代表签署，指定由供货商或相关部门筛选，即分为内部筛选和外部筛选.623.4 Scrap: If the defect can be retrieved or the supplier authorizes to scrap the rejected part, the decision should be recorded on the MRB form. The authorization of scrap must be approved by the manager QA PUDat least, if necessary the scrap

22、should be submitted to Plant Manager for approval.报废：不可修复的缺陷或得到供货商授权报废的不良品，其决议内容都应记录于MRB单上.至少由QA经理，采购经理签署，如有必要，报废申请需提交厂长作批准 .623.5 The dispositi on to the material purged out should be con firmed by QA man ager. 对被清除物料的处置，物料评审会议结果须由 QA经理确认.6.2.3.6 If the MRB meeting result is sorting/reworking, an i

23、ncoming sorting/reworking report shouldBe filled out (Form No:BZQP -7-08F04.1) when it is necessary. When the sort/rework over, IQC must re-inspect the good part upon normal sampling plan. If it asupplier problem, Purchasershould raise the charge request of sort/rework cost to the supplier and follo

24、w up. 如果MRB结果为选用/返工，必要时需填写物料选用/返工报告(Form No:BZQP -7- 08F04.1),选用/返工完成后，需经IQC重新检验.通常情况下，如果是供货商的原因，选 用/返工费用由物料供货商支付.采购负责跟进对供货商索赔结果的落实情况.6.2.3.7 If a certain part should be restricted using as per the MRB decision, this part should be ide ntified with a MRB label a nd note “ UAI”narkin g.如果MRB会议决定需限制使用

25、的物料，可让步接受后再加贴 MRB标签，并注明UAI.6.2.3.8 IQC inspector will stamp or label the material with corresponding remarks, such as RTV, UAI, Sort, Rework or Scrap as per MRB decision. The receiving person should transfer the material to the part store accord in gly.IQC检验员根据 MRB结果对物料进行相应标识，比如退回供应商，让步接受，选用，重 工或报废，

26、并由收货人员将其转入相应位置存放6.3 Line Reject Material semi-products / finished products 生产过程中不合格品6.3.1 For the mass lot non-conforming products were found in process or QA inspection, IPQC should report to supervisor atonee, and QA manager issue line stop order when it is necessary QA (for finished products) pur

27、ge out all non-conforming lot products an d PQC issue Process Ab no rmity Handing SheetTitle标题：Doc No.文件编号：BZQP-7-08Material Review Board (MRB) 物料评审程序Revision 版本:5Page页码:Page6 of 11to related department for analysis andfollowing up related actions.对于在生产过程中或QA检验时发现的大批量不合格品，PQC向上级紧急汇报，必要时 QA经理需下达停线指令，

28、QA(对于成品)需立即清除所有的不合格批产品，PQC开岀制程异常处理单给相关部门进行分析并跟进相应的行动措施.6.3.2 For the little lot non-conforming products were found in process, PRD should fill MRB label and paste the label on related materials, then inform ME and QA to review the non-conforming products and make interim disposition, for semi & fini

29、shed products, ME should provide FAR (Fail Analysis Report) to support the MRB judged. Then write down the disposition result on the MRB label. PRD staffs sorted the non-con form ing products with incoming defect and process defect; gen erally the returned products shall have the original tray or bo

30、x.对于在生产过程中发现的小批量不合格品，由生产部填写 MRB标签并通知ME和QA对不合格品做评审，并做岀处理结果填写于MRB标签上，对于成品和半成品，ME需提供不良分析报告，作为MRB裁决的依据，生产部根据此临时结果将不合格品分为来料不良类和制程损坏类，原则上被退回的不合格品应保持原包装.6.3.3 For the process defect products, PRD list them on the “ ScraMaterial Review List and submit to PRD, QA managersor whose representative to sign, then

31、 return the defective products to WH. WH handler transfer the defective products to scrap store and replenish the balance to PRD in time. “ ScrapMaterial Review List sheet should be distributed to PRD and WH by PRD members for conservation.对于制程损坏的产品，生产部将其列入报废物料审核单”并提交至生产部经理，QA经理或其指 定代表签署，再将不良品退回货仓，货

32、仓物料员将不良品转入报废仓并及时补料给生产部.报废物料审核单”由生产部物料员分发至生产部和货仓存档6.3.4 For incoming defect products, PRD list them on the I ncomi ngDefect Retur n To Store ”heet,a ndsubmit to PRD, QA managersor whose representative to sign, then return the defective products to WH, WH handler transfer them to MRB store and repleni

33、sh good materials to PRD. The IncomingDefect Return To Store ”heetshould be distributed to PRD, IQC and WH by PRD members for conservation. 对于判定为属来料不良的产品，生产部将其列入来料不良退仓单”并提交至生产部和QA经理或其指定代表签署，再将不良品退入货仓，货仓物料员将其转入MRB库位并及时补料给生产部，来料不良退仓单”由生产部物料员将其分发至生产部、IQC和货仓存档.6.4 The products returned by customer can b

34、e reviewed and dealt with as sort, rework or scrap as per the authorization of this procedure.对于客户退回的成品，依据本程序评审和处置权限执行挑选，返工或报废.Title标题:Doc No.文件编号：BZQP-7-08Material Review Board (MRB) 物料评审程序Revision 版本:5Page页码:Page7 of 116.5 If it is necessary,IQC should issue a SCAR (8D) to supplier for the materia

35、l defect or where applicable keep customer aware of the disposition of the defective product. Refer to “ Correctiveand preventive actions procedure ”.在必要的情况下，IQC应将不良物料状况通知供货商，并发岀SCAR(8D),参照纠正及预防措施程序7. RECORD 记录:Record Description 記录描述Maintained by 維護責任Retention Time(min) 至少保存時限Obsolete Disposition 過

36、期處理Incoming Defect Return To Store 來料不良退倉單BZQP-7-08F01.1PRD, IQC, WH 生产部，IQC,仓储Three years三年Teari ng销毁Scrap Material Review List 報廢物料審核單BZQP-7-08F02.1PRD, WH生产部，仓储Three years 三年Teari ng销毁MRB Meeting Review RecordMRB会议评审记录 BZQP-7-08F03.1IQCThree years 三年Teari ng销毁Sorting/Rework Report 全检/加工报告BZQP-7-08F04.1IQCThree years 三年Teari ng销毁8. FLOWCHART 流程图:Incoming Inspection Reject来料检验不合格Line little lot Reject生产中零星退料Line mass lot non- conforming生产中大批量不合格Commentod GRN sheet在GRN单上注明PRD fill M