FMEA潜在失效模式及分析标准表格模版

1、1 of 10潜潜在在的的失失效效模模式式及及效效应应分分析析表表POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS(Design- FMEA)项目名称 Item: 过程责任部门Process Responsibility: 质量部 QA Dept. FMEA编号Number: 页码Page: 车型年/车辆类 关键日期Key Date: 2009.09.07准备人Prepared By: 主要参加人Core Team: QA部QA Dept./模具部Tooling. Dept.; /工程部Eng.Dept.FMEA日期Data(编制(orig):2010.0

2、1.25(修订REV)：序号NO.过程功能要求ProcessFunctionRequirements潜在的失效模式Potential FailureMode潜在的失效后果Potential Effect(S)of Failure严重度Sev级别Class潜在的失效原因/机理Potential Cause(s)/Mechanism(s) ofFailure频度数Occ现行过程预防控制Current ProcessControls Prevention现行过程检测控制Current Process ControlsDetection难检度Det风险优先指数R.P.N.建议的措施Recommende

3、dAction(S)责任及目标完成日期Responsibility & TargetCompletionDate措施结果Result严重度Sev频度数Occ难检度Det风险优先指数R.P.N.10原材料进厂In-coming RawMaterial原材料规格错误Material spec iswrong影响零件性能affect partscapability4供应商送原材料的规格有错The supplier send thewrong material1每批送货供应商附上材质证明书The supplier submit thequality certificationevery shi

4、pping收料员检查送货单Material receiver checkdelivering list936NANA20IQC 检查IQC Inspection尺寸检测有误差measure error影响后续零件生产affect partsproduction nextprocess 3供应商送原材料的规格有错The supplier send thewrong material2送货单标明材料尺寸规格define the SPEC. ofraw-material in thedilivery Bills 1.IQC按送货单核对原材料规格表IQC confirm the RawMaterial

5、 Spec Listaccording to the deliveryorder.2.IQC按原材料规格表检查原材料尺寸规格,以每批2卷，每卷3个点检查料厚IQC check raw materialspec according to the RawMaterial Spec List,checkmaterials thickness by 3points per coil,2 848NANA30移至原材料仓Move Materialto Store材料转移错误mistake therawmaterial影响后续零件生产affect partsproduction nextprocess 3材

6、料标识不明确Un-clear label2入库前材料上贴来料管理票set the label on theRaw-material beforestore.生产领料时，操作工和QC对材料进行确认Operators and QC verify thematerial in production line.848NANA40存放Storage材料生锈rust of the material影响后续零件生产affect partsproduction nextprocess 21. 材料入库、出库凌乱。2. 放置周期过长。1. Un-sequence in andout store.2. long

7、term store4按照程序要求，材料先进先出。 Frist in first outQC复查在库 re-check theparts in period.864NANA50移至生产线Move Materialto ProductionLine材料转移错误mistake therawmaterial影响后续零件生产affect partsproduction nextprocess 3材料标识不明确Un-clear label2入库前材料上贴来料管理票set the label on theRaw-material beforestore.生产领料时，操作工和QC对材料进行确认Operato

8、rs and QC verify thematerial in production line.848NANA60P200T 冲压P200TStamping 6.250.15尺寸超差is out of tolerance影响客户装配affectcustomer assembly3冲孔冲头磨损The tooling punchwears away2定期维护保养模具maintain the dieperiodicallyPQC用通止规抽检 PQC check with Pin gauge848NANA工2 of 10潜潜在在的的失失效效模模式式及及效效应应分分析析表表POTENTIAL FAILU

9、RE MODE AND EFFECTS ANALYSIS(Design- FMEA)项目名称 Item: 过程责任部门Process Responsibility: 质量部 QA Dept. FMEA编号Number: 页码Page: 车型年/车辆类 关键日期Key Date: 2009.09.07准备人Prepared By: 主要参加人Core Team: QA部QA Dept./模具部Tooling. Dept.; /工程部Eng.Dept.FMEA日期Data(编制(orig):2010.01.25(修订REV)：序号NO.过程功能要求ProcessFunctionRequiremen

10、ts潜在的失效模式Potential FailureMode潜在的失效后果Potential Effect(S)of Failure严重度Sev级别Class潜在的失效原因/机理Potential Cause(s)/Mechanism(s) ofFailure频度数Occ现行过程预防控制Current ProcessControls Prevention现行过程检测控制Current Process ControlsDetection难检度Det风险优先指数R.P.N.建议的措施RecommendedAction(S)责任及目标完成日期Responsibility & TargetCo

11、mpletionDate措施结果Result严重度Sev频度数Occ难检度Det风险优先指数R.P.N.工60P200T 冲压P200TStamping 780.25尺寸超差is out of tolerance1.影响客户使用。2.后续磨削无法装夹。1. affect customerassembly2. Can not put in thefixture.31.冲孔冲头磨损2.模具调试中，送料步距不对1.The tooling punchwears away2.Non-conformingstamping step in thetooling adjust process.21.定期维护保

12、养模具2.隔离调模品，并要求操作工严格按照操作指导书操作。1.maintain the dieperiodically2. Contain the toolingadjust parts and askoperators follow the WIin the productionprocess. PQC用卡尺抽检 PQC check with VernierCaliper848NANA翻边孔内径过大或者椭圆flanging hole biggeror smaller1. 车削后导致32.549尺寸超差。2. 内孔车削后无法满足粗糙度要求。1. Cause 32.549 outof dieme

13、nsion.2. Cause theroughness of 32.549hole out ofdimension.31. 合模高度不对2. 送料步距不对1. Non-conformingshutter height.2. Non-conformingstamping step.21. 现场放置操作指导书，并且要求操作工严格按照操作指导书操作。2. Set the WI site andask the operators followit in the productionprocess.增加翻边孔控制尺寸31.8最大并要求操作工按照此尺寸卡尺控制。Add flanging hole diam

14、eter31.8Max and PQC check itwith vernier caliper.848NANA翻边高度过低taller or shorter of theblanging height. 导致车削和磨削后7尺寸超差。Cause dimension 7out of SPEC. afterturning and grinding.3合模高度不到位Non-conforming shutterheight.21. 现场放置操作指导书，并且要求操作工严格按照操作指导书操作。1. Set the WI site andask the operators followit in the p

15、roductionprocess.增加翻边孔高度尺寸控制7.5+/-0.3并要求操作工按照此尺寸卡尺控制。Add flanging hole height7.5+/-0.3 and PQC check itwith vernier caliper848NANA60P200T 冲压P200TStamping 37尺寸超差37 out of dimension影响客户使用affectcustomer using31. 合模高度不到位2. 来料较薄1. Non-conformingshutter height.2. thinner of thematerial thickness.21. 现场放置操

16、作指导书，并且要求操作工严格按照操作指导书操作。1. Set the WI site andask the operators followit in the productionprocess.1. 每卷材料上线时，检查材料厚度1. PQC Check thethickness of material whenevery coil used.848NANA3 of 10潜潜在在的的失失效效模模式式及及效效应应分分析析表表POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS(Design- FMEA)项目名称 Item: 过程责任部门Process Respo

17、nsibility: 质量部 QA Dept. FMEA编号Number: 页码Page: 车型年/车辆类 关键日期Key Date: 2009.09.07准备人Prepared By: 主要参加人Core Team: QA部QA Dept./模具部Tooling. Dept.; /工程部Eng.Dept.FMEA日期Data(编制(orig):2010.01.25(修订REV)：序号NO.过程功能要求ProcessFunctionRequirements潜在的失效模式Potential FailureMode潜在的失效后果Potential Effect(S)of Failure严重度Sev

18、级别Class潜在的失效原因/机理Potential Cause(s)/Mechanism(s) ofFailure频度数Occ现行过程预防控制Current ProcessControls Prevention现行过程检测控制Current Process ControlsDetection难检度Det风险优先指数R.P.N.建议的措施RecommendedAction(S)责任及目标完成日期Responsibility & TargetCompletionDate措施结果Result严重度Sev频度数Occ难检度Det风险优先指数R.P.N.工材料厚度超差 material thi

19、cknessout of dimension.导致磨削后3.0+/-0.15尺寸超差。Cause thedimension 3.0+/-0.15 out of SPEC.after grinding.3来料厚度超差the thickness of raw-material out of SPEC.2将来料厚度控制在3.25+/-0.05。Set the thickness ofraw-material 3.25+/-0.05。 每卷材料上线时，PQC 检查材料厚度PQC Check the thicknessof material when every coilused.848NANA平面度超

20、差flatness out ofdimension1.导致磨削后的平面度超差。2.导致磨削后的材料厚度超差。1. Cause theflatness afer grindingout of dimension.2.cause thethickness of the partafter grinding out ofdimension.3合模高度不到位Non-conforming shutterheight.21. 现场放置操作指导书，并且要求操作工严格按照操作指导书操作。1. Set the WI site andask the operators followit in the produc

21、tionprocess.增加冲压过程中的平面度0.15控制并且要求QC抽检。Add flatness control instamping process and PQCcheck it in period.848NANA60P200T 冲压P200TStamping 翻边孔与地面拐角过大bigger radius of thecrossing between theflanging and theflatness.导致磨削后34.5MAX尺寸超差。Cause 34.5MAXafter grinding out ofdimension.3合模高度不到位Non-conforming shutte

22、rheight.21. 现场放置操作指导书，并且要求操作工严格按照操作指导书操作。1. Set the WI site andask the operators followit in the productionprocess.增加冲压过程中的尺寸34.5控制并且要求QC抽检。Add 34.5MAX control instamping process and PQCcheck it in period.848NANA毛刺过大 larger burrs影响零件外观及客户使用affect partsappearance andcustomers usage2冲头或凹模镶块磨损punch and

23、 die insertwears away4定期维护保养模具maintain the dieperiodically操作工目视检查1pcs/15mins，PQC目视检查4pcs/hOperator check with E,1pcs/15mins,PQC checkwith E,4pcs/h864NANA70半成品包装Package insemi-finishedproduct包装错误Non-conformingpackaging造成零件表面的压伤。Cause the dent inthe surface of thepart.3包装方式不明确Unknown of thepackaging m

24、ethods.21. 现场放置包装指导书，并且要求操作工严格按照包装指导书包装。1. Set the PI site andask the operators followit after stamping.传送前PQC确认包装正确后才可以传送。QC verify the packagingbefore delivery848NANA60P200T 冲压P200TStamping 4 of 10潜潜在在的的失失效效模模式式及及效效应应分分析析表表POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS(Design- FMEA)项目名称 Item: 过程责任部门P

25、rocess Responsibility: 质量部 QA Dept. FMEA编号Number: 页码Page: 车型年/车辆类 关键日期Key Date: 2009.09.07准备人Prepared By: 主要参加人Core Team: QA部QA Dept./模具部Tooling. Dept.; /工程部Eng.Dept.FMEA日期Data(编制(orig):2010.01.25(修订REV)：序号NO.过程功能要求ProcessFunctionRequirements潜在的失效模式Potential FailureMode潜在的失效后果Potential Effect(S)of F

26、ailure严重度Sev级别Class潜在的失效原因/机理Potential Cause(s)/Mechanism(s) ofFailure频度数Occ现行过程预防控制Current ProcessControls Prevention现行过程检测控制Current Process ControlsDetection难检度Det风险优先指数R.P.N.建议的措施RecommendedAction(S)责任及目标完成日期Responsibility & TargetCompletionDate措施结果Result严重度Sev频度数Occ难检度Det风险优先指数R.P.N.工80移至半成品

27、区Move to semi-finished area零件转移错误mistake the part影响后续零件生产affect partsproduction nextprocess 3材料标识不明确Un-clear label2入库前每卡板贴上传送单核入库单。set the delivery notesand receipts noteslabel on the Raw-material before storepallet.生产领料时，操作工和QC对材料进行确认Operators and QC verify thematerial in production line.848NANA90存

28、放Storage零件生锈rust of the part.影响后续零件生产affect partsproduction nextprocess 31. 材料入库、出库凌乱。2. 放置周期过长。1. Un-sequence in andout store.2. long term store2按照程序要求，材料先进先出。 Frist in first outQC复查在库 re-check theparts in period.848NANA100移至生产线Move Materialto ProductionLine材料转移错误mistake therawmaterial影响后续零件生产affec

29、t partsproduction nextprocess 3材料标识不明确Un-clear label2入库前材料上贴来料管理票set the label on theRaw-material beforestore.生产领料时，操作工和QC对材料进行确认Operators and QC verify thematerial in production line.848NANA110机加工machining32.5490.012尺寸超差is out oftolerance影响客户装配affectcustomer assembly41.车刀磨损2.零件装夹不到位1.The lathe tool

30、 wearsaway2.Non-confromingclamping area21. 定期维护保养车床2. 现场放置操作指导书，并且要求操作工严格按照操作指导书操作。1. maintain the latheperiodically2. Set the WI site andask the operators followit in the productionprocess.PQC和操作工用气动量仪抽检 PQC and operators checkwith AIR gauge896NANA内孔粗糙度不良Non-conforming ofthe roughness in theinner h

31、ole.1.影响客户使用。1. affect customerassembly31.车刀磨损1.The lathe tool wearsaway2定期维护保养车床maintain the latheperiodicallyPQC用粗糙度仪抽检 PQC and operators checkwith roughness machine.848NANA5 of 10潜潜在在的的失失效效模模式式及及效效应应分分析析表表POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS(Design- FMEA)项目名称 Item: 过程责任部门Process Responsibi

32、lity: 质量部 QA Dept. FMEA编号Number: 页码Page: 车型年/车辆类 关键日期Key Date: 2009.09.07准备人Prepared By: 主要参加人Core Team: QA部QA Dept./模具部Tooling. Dept.; /工程部Eng.Dept.FMEA日期Data(编制(orig):2010.01.25(修订REV)：序号NO.过程功能要求ProcessFunctionRequirements潜在的失效模式Potential FailureMode潜在的失效后果Potential Effect(S)of Failure严重度Sev级别Cla

33、ss潜在的失效原因/机理Potential Cause(s)/Mechanism(s) ofFailure频度数Occ现行过程预防控制Current ProcessControls Prevention现行过程检测控制Current Process ControlsDetection难检度Det风险优先指数R.P.N.建议的措施RecommendedAction(S)责任及目标完成日期Responsibility & TargetCompletionDate措施结果Result严重度Sev频度数Occ难检度Det风险优先指数R.P.N.工材料厚度超差 material thicknes

34、sout of dimension.导致磨削后3.0+/-0.15尺寸超差。Cause thedimension 3.0+/-0.15 out of SPEC.after grinding.5进刀量过大longer of the feeding.1现场放置操作指导书，并且要求操作工严格按照操作指导书操作。 Set the WI site andask the operators followit in the productionprocess.PQC用千分尺抽检 PQC and operators checkwith micrometer.840NANA110机加工machining尺寸超差

35、is out oftolerance影响客户装配affectcustomer assembly41.车刀磨损2.零件装夹不到位1.The lathe tool wearsaway2.Non-confromingclamping area21. 定期维护保养车床2. 现场放置操作指导书，并且要求操作工严格按照操作指导书操作。1. Set the WI site andask the operators followit in the productionprocess.2. maintain the latheperiodicallyPQC和操作工用检具抽检。 PQC and operators

36、 checkwith gauge864NANA尺寸超差is out oftolerance影响客户装配affectcustomer assembly41.车刀磨损2.零件装夹不到位1.The lathe tool wearsaway2.Non-confromingclamping area21. 定期维护保养车床2. 现场放置操作指导书，并且要求操作工严格按照操作指导书操作。1. Set the WI site andask the operators followit in the productionprocess.2. maintain the latheperiodicallyPQC和

37、操作工用检具抽检。 PQC and operators checkwith gauge864NANA120半成品包装Package insemi-finishedproduct包装错误Non-conformingpackaging造成零件表面的压伤。Cause the dent inthe surface of thepart.3包装方式不明确Unknown of thepackaging methods.21. 现场放置包装指导书，并且要求操作工严格按照包装指导书包装。1. Set the PI site andask the operators followit after stampin

38、g.传送前PQC确认包装正确后才可以传送。QC verify the packagingbefore delivery848NANA110机加工machining6 of 10潜潜在在的的失失效效模模式式及及效效应应分分析析表表POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS(Design- FMEA)项目名称 Item: 过程责任部门Process Responsibility: 质量部 QA Dept. FMEA编号Number: 页码Page: 车型年/车辆类 关键日期Key Date: 2009.09.07准备人Prepared By: 主要参加人

39、Core Team: QA部QA Dept./模具部Tooling. Dept.; /工程部Eng.Dept.FMEA日期Data(编制(orig):2010.01.25(修订REV)：序号NO.过程功能要求ProcessFunctionRequirements潜在的失效模式Potential FailureMode潜在的失效后果Potential Effect(S)of Failure严重度Sev级别Class潜在的失效原因/机理Potential Cause(s)/Mechanism(s) ofFailure频度数Occ现行过程预防控制Current ProcessControls Pre

40、vention现行过程检测控制Current Process ControlsDetection难检度Det风险优先指数R.P.N.建议的措施RecommendedAction(S)责任及目标完成日期Responsibility & TargetCompletionDate措施结果Result严重度Sev频度数Occ难检度Det风险优先指数R.P.N.工130移至半成品区Move to semi-finished area零件转移错误mistake the part影响后续零件生产affect partsproduction nextprocess 3材料标识不明确Un-clear l

41、abel2入库前每卡板贴上传送单核入库单。set the delivery notesand receipts noteslabel on the palletbefore store .生产领料时，操作工和QC对材料进行确认Operators and QC verify thematerial in production line.848NANA140存放Storage零件生锈rust of the part.影响后续零件生产affect partsproduction nextprocess 31. 材料入库、出库凌乱。2. 放置周期过长。1. Un-sequence in andout

42、store.2. long term store2按照程序要求，材料先进先出。 Frist in first outQC复查在库 re-check theparts in period.848NANA150移至生产线Move Materialto ProductionLine材料转移错误mistake therawmaterial影响后续零件生产affect partsproduction nextprocess 3材料标识不明确Un-clear label2入库前材料上贴来料管理票set the label on theRaw-material beforestore.生产领料时，操作工和Q

43、C对材料进行确认Operators and QC verify thematerial in production line.424NANA160倒角chamfer倒角大于0.5cthe chamfer morethan 0.5影响零件外观affect partsappearance 2倒角限位移动the limit away5定期维护保养机床maintain the machineperiodicallyPQC用投影仪抽检 PQC check with profileprojector.330NANA170半成品包装Package insemi-finishedproduct包装错误Non-

44、conformingpackaging造成零件表面的压伤。Cause the dent inthe surface of thepart.2包装方式不明确Unknown of thepackaging methods.31. 现场放置包装指导书，并且要求操作工严格按照包装指导书包装。1. Set the PI site andask the operators followit after stamping.传送前PQC确认包装正确后才可以传送。QC verify the packagingbefore delivery424NANA180移至半成品区Move to semi-finished

45、 area零件转移错误mistake the part影响后续零件生产affect partsproduction nextprocess 3材料标识不明确Un-clear label2入库前每卡板贴上传送单核入库单。set the delivery notesand receipts noteslabel on the palletbefore store .生产领料时，操作工和QC对材料进行确认Operators and QC verify thematerial in production line.424NANA7 of 10潜潜在在的的失失效效模模式式及及效效应应分分析析表表POTE

46、NTIAL FAILURE MODE AND EFFECTS ANALYSIS(Design- FMEA)项目名称 Item: 过程责任部门Process Responsibility: 质量部 QA Dept. FMEA编号Number: 页码Page: 车型年/车辆类 关键日期Key Date: 2009.09.07准备人Prepared By: 主要参加人Core Team: QA部QA Dept./模具部Tooling. Dept.; /工程部Eng.Dept.FMEA日期Data(编制(orig):2010.01.25(修订REV)：序号NO.过程功能要求ProcessFunctio

47、nRequirements潜在的失效模式Potential FailureMode潜在的失效后果Potential Effect(S)of Failure严重度Sev级别Class潜在的失效原因/机理Potential Cause(s)/Mechanism(s) ofFailure频度数Occ现行过程预防控制Current ProcessControls Prevention现行过程检测控制Current Process ControlsDetection难检度Det风险优先指数R.P.N.建议的措施RecommendedAction(S)责任及目标完成日期Responsibility &am

48、p; TargetCompletionDate措施结果Result严重度Sev频度数Occ难检度Det风险优先指数R.P.N.工190存放Storage零件生锈rust of the part.影响后续零件生产affect partsproduction nextprocess 31. 材料入库、出库凌乱。2. 放置周期过长。1. Un-sequence in andout store.2. long term store4按照程序要求，材料先进先出。 Frist in first outQC复查在库 re-check theparts in period.848NANA200移至生产线Mov

49、e Materialto ProductionLine材料转移错误mistake therawmaterial影响后续零件生产affect partsproduction nextprocess 3材料标识不明确Un-clear label2入库前材料上贴来料管理票set the label on theRaw-material beforestore.生产领料时，操作工和QC对材料进行确认Operators and QC verify thematerial in production line.848NANA210磨削grinding粗糙度超差roughness of the flatou

50、t of dimension.影响客户使用affectcustomer using3砂轮硬度以及颗粒度不适合。Non-conforming of thehardness and particlegrinding wheel.2选择合适的砂轮并将砂轮规格写入操作指导书Choose conforminggrinding wheel andwrite it into WI生产前，QC和操作工检查砂轮的规格。QC andoperators check the Spec.of the grinding wheel.848NANA210磨削grindingout of dimension.影响客户使用af

51、fectcustomer using41. 磨床磁力过大2. 磨床工作台有异物1. Bigger magneticforce of the grindingmachine2. Un-clearn of theworking flat.21. 加工特殊的磨削夹具以减小磁力。2. 磨削前用切削液洗刷工作台面。1. Machining specialgrinding gauge toreduce the magneticforce.2. Clearn the workingflat before production.QC对每盘的零件平面度进行抽检PQC check the somesamples

52、of every plate.896NANA3+/-0.15尺寸超差3+/-0.15 out ofdimension影响客户使用affectcustomer using3车削不到位more or no enoughgrinding21. 现场放置包装指导书，并且要求操作工严格按照包装指导书包装。1. Set the PI site andask the operators followit after stamping.QC对每盘的零件进行抽检PQC check the somesamples of every plate.848NANA8 of 10潜潜在在的的失失效效模模式式及及效效应应分

53、分析析表表POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS(Design- FMEA)项目名称 Item: 过程责任部门Process Responsibility: 质量部 QA Dept. FMEA编号Number: 页码Page: 车型年/车辆类 关键日期Key Date: 2009.09.07准备人Prepared By: 主要参加人Core Team: QA部QA Dept./模具部Tooling. Dept.; /工程部Eng.Dept.FMEA日期Data(编制(orig):2010.01.25(修订REV)：序号NO.过程功能要求Proce

54、ssFunctionRequirements潜在的失效模式Potential FailureMode潜在的失效后果Potential Effect(S)of Failure严重度Sev级别Class潜在的失效原因/机理Potential Cause(s)/Mechanism(s) ofFailure频度数Occ现行过程预防控制Current ProcessControls Prevention现行过程检测控制Current Process ControlsDetection难检度Det风险优先指数R.P.N.建议的措施RecommendedAction(S)责任及目标完成日期Responsib

55、ility & TargetCompletionDate措施结果Result严重度Sev频度数Occ难检度Det风险优先指数R.P.N.工7+/-0.3尺寸超差7+/-0.3 out ofdimension影响客户使用affectcustomer using3车削不到位more or no enoughgrinding21. 现场放置包装指导书，并且要求操作工严格按照包装指导书包装。1. Set the PI site andask the operators followit after stamping.QC对每盘的零件进行抽检PQC check the somesamples o

56、f every plate.848NANA210磨削grinding34.5MAX 尺寸超差。34.5MAX out ofdimension影响客户使用affectcustomer using3磨削不到位no enough grinding21. 现场放置包装指导书，并且要求操作工严格按照包装指导书包装。1. Set the PI site andask the operators followit after stamping.QC对每盘的零件进行抽检PQC check the somesamples of every plate.848NANAout of dimension影响客户使用a

57、ffectcustomer using3 磨床工作台有异物 Un-clearn of theworking flat.2磨削前用切削液洗刷工作台面。 Clearn the working flatbefore production.QC对每盘的零件进行抽检PQC check the somesamples of every plate.848NANA220半成品包装Package insemi-finishedproduct包装错误Non-conformingpackaging造成零件表面的压伤。Cause the dent inthe surface of thepart.3包装方式不明确U

58、nknown of thepackaging methods.21. 现场放置包装指导书，并且要求操作工严格按照包装指导书包装。1. Set the PI site andask the operators followit .传送前PQC确认包装正确后才可以传送。QC verify the packagingbefore delivery848NANA230移至半成品区Move to semi-finished area零件转移错误mistake the part影响后续零件生产affect partsproduction nextprocess 3材料标识不明确Un-clear label

59、2入库前每卡板贴上传送单核入库单。set the delivery notesand receipts noteslabel on the palletbefore store .生产领料时，操作工和QC对材料进行确认Operators and QC verify thematerial in production line.848NANA240外协清洗clean outsource零件表面未清洗干净unclean of the part影响客户使用affectcustomer using4供应商对零件表面清洁度要求不明确unknown of thesupplier to thecleanes

60、s requiremnent.3采购发图纸给供应商Purchase publish thedrawing to supplier每批来料QC对清洁度进行检测。QC check the part cleanessof every lot.896NANA210磨削grinding9 of 10潜潜在在的的失失效效模模式式及及效效应应分分析析表表POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS(Design- FMEA)项目名称 Item: 过程责任部门Process Responsibility: 质量部 QA Dept. FMEA编号Number: 页码Page: 车型年/车辆类 关键日期Key Date: 2009.09