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1、3030种种常常用用塑塑料料工工艺艺参参数数表表1材质:ABS密度g/cm3: 1.07壁厚mm温度喷嘴 前段中段后段料口模温干燥/时间/hr0.1-0.4 21023022023021022020021050605070100110/120.5-0.9 21023022023021022020021050605070100110/121.0-1.5 21023022023021022020021050605070100110/121.6-2.2 21023022023021022020021050605070100110/122.3-3.4 2102302202302102202002105
2、0605070100110/123.5-5.0 21023022023021022020021050605070100110/12备注:一般壁厚1.55mm,流长比为80100:1.2材质:ASA密度g/cm3: 1.06壁厚mm温度喷嘴 前段中段后段料口模温干燥/时间/hr0.1-0.4 220240220250220250200230506060908090/340.5-0.9 220240220250220250200230506060908090/341.0-1.5 220240220250220250200230506060908090/341.6-2.2 2202402202502
3、20250200230506060908090/342.3-3.4 220240220250220250200230506060908090/343.5-5.0 220240220250220250200230506060908090/34备注:3材质:CA密度g/cm3: 1.28壁厚mm温度喷嘴 前段中段后段料口模温干燥/时间/hr0.1-0.4 180220185225175210160190406050806070/230.5-0.9 180220185225175210160190406050806070/231.0-1.5 18022018522517521016019040605
4、0806070/231.6-2.2 180220185225175210160190406050806070/232.3-3.4 180220185225175210160190406050806070/233.5-5.0 180220185225175210140160406050806070/23备注:流长比一般等级约为300:1,易流动级为400:1.4材质:CAB密度g/cm3: 1.20壁厚mm温度喷嘴 前段中段后段料口模温干燥/时间/hr0.1-0.4 180200185205170190140160406020806070/230.5-0.9/p>
5、140160406020806070/231.0-1.5 180200185205170190140160406020806070/231.6-2.2 180200185205170190140160406020806070/232.3-3.4 180200185205170190140160406020806070/233.5-5.0 180200185205170190140160406020806070/23备注:流长比一般等级约为300:1,易流动级为400:1.可流入较薄的部位。5材质:CP密度g/cm3: 1.21壁厚mm温度喷嘴 前段中段后段料口模温干燥/时间/hr0.1-0.4
6、 180200185205170190140160406020806070/230.5-0.9 180200185205170190140160406020806070/231.0-1.5 180200185205170190140160406020806070/231.6-2.2 180200185205170190140160406020806070/232.3-3.4 180200185205170190140160406020806070/233.5-5.0 180200185205170190140160406020806070/23备注:流长比一般等级约为300:1,易流动级为40
7、0:1.可流入较薄的部位。6材质:EVA密度g/cm3: 0.93壁厚mm温度喷嘴 前段中段后段料口模温干燥/时间/hr0.1-0.4 160200180200160180140160406020604060/10.5-0.9 160200180200160180140160406020604060/11.0-1.5 160200180200160180140160406020604060/11.6-2.2 160200180200160180140160406020604060/12.3-3.4 160200180200160180140160406020604060/13.5-5.0 16
8、0200180200160180140160406020604060/1备注:7材质:LCP密度g/cm3: 1.40?壁厚mm温度喷嘴 前段中段后段料口模温干燥/时间/hr0.1-0.4 290310310330300320280290608040160140150/480.5-0.9 290310310330300320280290608040160140150/481.0-1.5 290310310330300320280290608040160140150/481.6-2.2 290310310330300320280290608040160140150/482.3-3.4 29031
9、0310330300320280290608040160140150/483.5-5.0 290310310330300320280290608040160140150/48备注:8材质:PA11密度g/cm3: 1.04壁厚mm温度喷嘴 前段中段后段料口模温干燥/时间/hr0.1-0.4 190200200220220250180190709060908090/340.5-0.9 190200200220220250180190709060908090/341.0-1.5 190200200220220250180190709060908090/341.6-2.2 1902002002202
10、20250180190709060908090/342.3-3.4 190200200220220250180190709060908090/343.5-5.0 190200200220220250180190709060908090/34备注:9材质:PA12密度g/cm3: 1.02壁厚mm温度喷嘴 前段中段后段料口模温干燥/时间/hr0.1-0.4 1952502002501902401601707090701008090/340.5-0.9 1952502002501902401601707090701008090/341.0-1.5 1952502002501902401601707
11、090701008090/341.6-2.2 1952502002501902401601707090701008090/342.3-3.4 1952502002501902401601707090701008090/343.5-5.0 1952502002501902401601707090701008090/34备注:10材质:PA6密度g/cm3: 1.14壁厚mm温度喷嘴 前段中段后段料口模温干燥/时间/hr0.1-0.4 2202602302602202502202407090809090110/460.5-0.9 2202602302602202502202407090809090
12、110/461.0-1.5 2202602302602202502202407090809090110/461.6-2.2 2202602302602202502202407090809090110/462.3-3.4 2202602302602202502202407090204090110/463.5-5.0 2202602302602202502202407090204090110/46备注:壁厚大于0.8mm,一般为13.2mm。流长比为150200:1.11材质:PA66密度g/cm3: 1.15壁厚mm温度喷嘴 前段中段后段料口模温干燥/时间/hr0.1-0.4 260295270
13、29526028024025070908090110/460.5-0.9 26029527029526028024025070908090110/461.0-1.5 26029527029526028024025070908090110/461.6-2.2 26029527029526028024025070908090110/462.3-3.4 26029527029526028024025070908090110/463.5-5.0 26029527029526028024025070908090110/46备注:若壁厚为2mm,比例可有300至350:1;若厚1mm,比例约有180/25
14、0:1,但熔流必须一致。12材质:PBT密度g/cm3: 1.30壁厚mm温度喷嘴 前段中段后段料口模温干燥/时间/hr0.1-0.4 200220230240230250200220607070110130/340.5-0.9 200220230240230250200220607070110130/341.0-1.5 200220230240230250200220607070110130/341.6-2.2 200220230240230250200220607070110130/342.3-3.4 200220230240230250200220607070110130/343.5-5
15、.0 200220230240230250200220607070110130/34备注:13材质:PC密度g/cm3: 1.20壁厚mm温度喷嘴 前段中段后段料口模温干燥/时间/hr0.1-0.4 2503202903202703002502808090100120120/240.5-0.9 2503202903202703002502808090100120120/241.0-1.5 250320290320270300250280809085100120/241.6-2.2 250320290320270300250280809085100120/242.3-3.4 2503202903
16、20270300250280809085100120/243.5-5.0 250320290320270300250280809085100120/24备注:PC溶体流长比为80-100:1,制品厚度一般不低于1MM,大都在1.5-5MM之间;14材质:PEEK密度g/cm3: 1.3壁厚mm温度喷嘴 前段中段后段料口模温干燥/时间/hr0.1-0.4 3604003804103704003503808095160170150/30.5-0.9 3604003804103704003503808095160170150/31.0-1.5 3604003804103704003503808095
17、160170150/31.6-2.2 3604003804103704003503808095160170150/32.3-3.4 3604003804103704003503808095160170150/33.5-5.0 3604003804103704003503808095160170150/3备注:15材质:PE-HD密度g/cm3: 0.96壁厚mm温度喷嘴 前段中段后段料口模温干燥/时间/hr0.1-0.4 2103002303002202902102806080509570100/120.5-0.9 2103002303002202902102806080509570100/1
18、21.0-1.5 2103002303002202902102806080509570100/121.6-2.2 2103002303002202902102806080509570100/122.3-3.4 2103002303002202902102806080509570100/123.5-5.0 2103002303002202902102806080509570100/12备注:最小壁厚0.8mm,一般壁厚13.5mm,流长比为230:1.16材质:PEI密度g/cm3: 1.35壁厚mm温度喷嘴 前段中段后段料口模温干燥/时间/hr0.1-0.4 32540032040531039
19、53003308090100175150/340.5-0.9 3254003204053103953003308090100175150/341.0-1.5 3254003204053103953003308090100175150/341.6-2.2 3254003204053103953003308090100175150/342.3-3.4 3254003204053103953003308090100175150/343.5-5.0 3254003204053103953003308090100175150/34备注:17材质:PE-LD密度g/cm3: 0.92壁厚mm温度喷嘴 前段
20、中段后段料口模温干燥/时间/hr0.1-0.4 185250210250200240190230608030457080/120.5-0.9 185250210250200240190230608030457080/121.0-1.5 185250210250200240190230608030457080/121.6-2.2 185250210250200240190230608030457080/122.3-3.4 185250210250200240190230608030457080/123.5-5.0 185250210250200240190230608030457080/12备注
21、:最小壁厚0.8mm,一般壁厚13.5mm,流长比为280:1.18材质:PET密度g/cm3: 1.35壁厚mm温度喷嘴 前段中段后段料口模温干燥/时间/hr0.1-0.4 250260260270260280240260708050-70130/450.5-0.9 250260260270260280240260708050-70130/451.0-1.5 250260260270260280240260708050-70130/451.6-2.2 250260260270260280240260708050-70130/452.3-3.4 250260260270260280240260
22、7080140130/453.5-5.0 2502602602702602802402607080140130/45备注:易流动,Rynite含30%GF(熔胶温度302度,模温90度)为350:1;Rynite含45%GF(熔胶温度302度,模温90度)为250:1;19材质:PMMA密度g/cm3: 1.19壁厚mm温度喷嘴 前段中段后段料口模温干燥/时间/hr0.1-0.4 200250220250210240200230506040808090/30.5-0.9 200250220250210240200230506040808090/31.0-1.5 2002502202502102
23、40200230506040808090/31.6-2.2 200250220250210240200230506040808090/32.3-3.4 200250220250210240200230506040808090/33.5-5.0 200250220250210240200230506040808090/3备注:一般壁厚1.55mm.若壁厚1mm,一般用途级的比例约为110至130:1;易流动级则可达到150至170:1.20材质:POM密度g/cm3: 1.40壁厚mm温度喷嘴 前段中段后段料口模温干燥/时间/hr0.1-0.4 1852201852151852001701906
24、070901208090/240.5-0.9 1852201852151852001701906070901208090/241.0-1.5 1852201852151852001701906070901208090/241.6-2.2 1852201852151852001701906070901208090/242.3-3.4 1852201852151852001701906070901208090/243.5-5.0 1852201852151852001701906070901208090/24备注:一般壁厚1.55mm.一般用途等级有100至250:1.21材质:PP密度g/cm3
25、: 0.90壁厚mm温度喷嘴 前段中段后段料口模温干燥/时间/hr0.1-0.4 230300220290210270200250608040807090/120.5-0.9 230300220290210270200250608040807090/121.0-1.5 230300220290210270200250608040807090/121.6-2.2 230300220290210270200250608040807090/122.3-3.4 230300220290210270200250608040807090/123.5-5.0 230300220290210270200250
26、608040807090/12备注:注:一般壁厚0.94mm,若壁厚1mm,高MFR可达340:1,普通的为230:1.22材质:PPO密度g/cm3: 1.07壁厚mm温度喷嘴 前段中段后段料口模温干燥/时间/hr0.1-0.4 225290245290235280225270708011015080 100/240.5-0.9 225290245290235280225270708011015080 100/241.0-1.5 225290245290235280225270708011015080 100/241.6-2.2 2252902452902352802252707080110
27、15080 100/242.3-3.4 225290245290235280225270708011015080 100/243.5-5.0 225290245290235280225270708011015080 100/24备注:23材质:PPS密度g/cm3: 1.34壁厚mm温度喷嘴 前段中段后段料口模温干燥/时间/hr0.1-0.4 3103203103203003102903007080120150150170/130.5-0.9 3103203103203003102903007080120150150170/131.0-1.5 3103203103203003102903007
28、080120150150170/131.6-2.2 3103203103203003102903007080120150150170/132.3-3.4 3103203103203003102903007080120150150170/133.5-5.0 3103203103203003102903007080120150150170/13备注:完全视乎等级、熔胶、模温而定,可达150:1(若壁厚1mm)。24材质:PS密度g/cm3: 1.05壁厚mm温度喷嘴 前段中段后段料口模温干燥/时间/hr0.1-0.4 210280210250180230150180406020707080/120
29、.5-0.9 210280210250180230150180406020707080/121.0-1.5 210280210250180230150180406020707080/121.6-2.2 210280210250180230150180406020707080/122.3-3.4 210280210250180230150180406020707080/123.5-5.0 210280210250180230150180406020707080/12备注:一般壁厚14mm,流长比为200:1.25材质:PSU密度g/cm3: 1.25壁厚mm温度喷嘴 前段中段后段料口模温干燥/时
30、间/hr0.1-0.4 3003603203603103503003408090130150160/30.5-0.9 3003603203603103503003408090130150160/31.0-1.5 3003603203603103503003408090130150160/31.6-2.2 3003603203603103503003408090130150160/32.3-3.4 3003603203603103503003408090130150160/33.5-5.0 3003603203603103503003408090130150160/3备注:壁厚大于1.5mm,由
31、于此塑料的黏度及成形温度俱高,流长比自然小,若壁厚1mm,比例有60至120:1,加入玻璃纤维会使比例降至30:1.26材质:PTFE密度g/cm3: 2.15壁厚mm温度喷嘴 前段中段后段料口模温干燥/时间/hr0.1-0.4 2652702752802802902002101001600.5-0.9 2652702752802802902002101001601.0-1.5 2652702752802802902002101001601.6-2.2 2652702752802802902002101001602.3-3.4 2652702752802802902002101001603.5
32、-5.0 265270275280280290200210100160备注:27材质:PVC密度g/cm3: 1.4壁厚mm温度喷嘴 前段中段后段料口模温干燥/时间/hr0.1-0.4 145180160180150170140160406030606070/120.5-0.9 145180160180150170140160406030606070/121.0-1.5 145180160180150170140160406030606070/121.6-2.2 145180160180150170140160406030606070/122.3-3.4 1451801601801501701
33、40160406030606070/123.5-5.0 145180160180150170140160406030606070/12备注:如壁厚1mm,一般用途等级80至100:1,易流动可达200:1.28材质:SAN密度g/cm3: 1.08壁厚mm温度喷嘴 前段中段后段料口模温干燥/时间/hr0.1-0.4 1801902002101802001701803050457580100/240.5-0.9 1801902002101802001701803050457580100/241.0-1.5 1801902002101802001701803050457580100/241.6-2
34、.2 1801902002101802001701803050457580100/242.3-3.4 1801902002101802001701803050457580100/243.5-5.0 1801902002101802001701803050457580100/24备注:29材质:SB密度g/cm3: 1.01壁厚mm温度喷嘴 前段中段后段料口模温干燥/时间/hr0.1-0.4 180250200250170190140160405030607080/240.5-0.9 180250200250170190140160405030607080/241.0-1.5 180250200
35、250170190140160405030607080/241.6-2.2 180250200250170190140160405030607080/242.3-3.4 180250200250170190140160405030607080/243.5-5.0 180250200250170190140160405030607080/24备注:30材质:TPE密度g/cm3: 0.95壁厚mm温度喷嘴 前段中段后段料口模温干燥/时间/hr0.1-0.4 180230180220170190150160506040607590/20.5-0.9 180230180220170190150160
36、506040607590/21.0-1.5 180230180220170190150160506040607590/21.6-2.2 180230180220170190150160506040607590/22.3-3.4 180230180220170190150160506040607590/23.5-5.0 180230180220170190150160506040607590/2备注:注一:以上均是不添加玻璃纤维的非强化塑胶为标准。附:1注射量与注射时间的关系注射量g50100250500100040006000注射时间s0.801.001.251.501.753.003.75压
37、力速度注射mpa保压mpa背压bar保压s冷却s注射速度mm/s 螺丝速度(最佳)mm/s120200307010500.301.00高301.00高速550100140307010500.783.31中速 550100120307010501.746.68中速 55080100307010504.0215.46中速 55080100307010508.8030.23低速 550压力速度注射mpa保压mpa背压bar保压s冷却s注射速度cm/s 螺丝速度mm/s80120306010500.200.70较高60080120306010500.501.75
38、较高60080120306010502.408.40较高60080120306010503.0010.50较高60080120306010505.5019.25较高60080120306010507.8027.30较高600压力速度注射mpa保压mpa背压bar保压s冷却s注射速度cm/s 螺丝速度mm/s709030805-1000.501.50快速600709030805-1000.501.50快速600709030805-1001.394.18快速600709030805-1002.718.14慢速600709030805-1006.2618.79慢速600709030805-10013
39、.7941.37慢速6003030种种常常用用塑塑料料工工艺艺参参数数表表压力速度注射mpa保压mpa背压bar保压s冷却s注射速度cm/s 螺丝速度mm/s3014020705-1000.431.30快速6003014020705-1000.431.30快速6003014020705-1001.313.93快速6003014020705-1002.537.59慢速6003014020705-1005.8217.47慢速6003014020705-10012.7838.35慢速600压力速度注射mpa保压mpa背压bar保压s冷却s注射速度cm/s 螺丝速度mm/s5021030805-100
40、0.200.70快速6005021030805-1000.501.75快速6005021030805-1002.408.40快速6005021030805-1003.0010.50慢速6005021030805-1005.5019.25慢速6005021030805-1007.8027.30慢速600压力速度注射mpa保压mpa背压bar保压s冷却s注射速度cm/s 螺丝速度mm/s601503570100.200.70中速 500601503570100.501.75中速 500601503570102.408.40中速 500601503570103.0010.50中速 500601503
41、570105.5019.25中速 500601503570107.8027.30中速 500压力速度注射mpa保压mpa背压bar保压s冷却s注射速度cm/s 螺丝速度mm/s80140204010500.200.70中、高速15080140204010500.501.75中、高速15080140204010502.408.40中、高速15080140204010503.0010.50中、高速15080140204010505.5019.25中、低速15080140204010507.8027.30中、低速150压力速度注射mpa保压mpa背压bar保压s冷却s注射速度cm/s 螺丝速度mm/
42、s901303050501500.200.70高速400901303050501500.501.75高速400901303050501502.408.40高速400901303050501503.0010.50高速400901303050501505.5019.25高速400901303050501507.8027.30高速400压力速度注射mpa保压mpa背压bar保压s冷却s注射速度cm/s 螺丝速度mm/s901305060501500.200.70高速400901305060501500.501.75高速400901305060501502.408.40高速40090130506050
43、1503.0010.50高速400901305060501505.5019.25高速400901305060501507.8027.30高速400压力速度注射mpa保压mpa背压bar保压s冷却s注射速度cm/s 螺丝速度mm/s1403050501500.331.00高速4001403050501500.331.00高速4001101403050501500.932.79高速4001101403050501501.795.37高速400801103050501504.1212.37高速400801103050501509.0427.13高速400压力速度注射mpa保压mpa背压bar保压s冷
44、却s注射速度cm/s 螺丝速度mm/331.00高速40014040505100.331.00高速40011014040505101.013.04高速40011014040505101.975.92高速4008011040505104.5313.60高速4008011040505109.9729.92高速400压力速度注射mpa保压mpa背压bar保压s冷却s注射速度cm/s 螺丝速度mm/s801203050100.200.70快速300801203050100.501.75快速300801203050102.408.40快速300801203050103.0010
45、.50慢速300801203050105.5019.25慢速300801203050107.8027.30慢速300压力速度注射mpa保压mpa背压bar保压s冷却s注射速度cm/s 螺丝速度mm/s16040706150.300.80高速40012015040706150.300.80高速40012015040706150.763.27中慢速4008012040706151.646.55中慢速4008012040706153.8215.10中慢速4008012040706158.4033.19中慢速400若壁厚为2mm,比例可有300至350:1;若厚1mm,比例约有180/250:1,但熔
46、流必须一致。压力速度注射mpa保压mpa背压bar保压s冷却s注射速度cm/s 螺丝速度mm/s10015050700501000.200.70中高速30010015050700501000.501.75中高速30010015050700501002.408.40中高速30010015050700501003.0010.50中高速30010015050700501005.5019.25中高速30010015050700501007.8027.30中高速300压力速度注射mpa保压mpa背压bar保压s冷却s注射速度cm/s 螺丝速度mm/s8014040100502000.571.70高速75
47、08014040100502000.571.70高速7508014040100502001.845.51高速7507010040100502003.5810.73中速7507010040100502008.2224.65中速75070100401005020018.0854.23中速750压力速度注射mpa保压mpa背压bar保压s冷却s注射速度cm/s 螺丝速度mm/s7015030704000.431.30高速4007015030704000.431.30高速4007015030704001.123.35高速4007015030704002.226.65高速4007015030704005
48、.0715.21适中40070150307040010.8032.41适中400压力速度注射mpa保压mpa背压bar保压s冷却s注射速度cm/s 螺丝速度mm/s801003075502000.601.80快速700801003075502000.601.80快速700801003075502002.016.02快速70060803075502003.8911.66中速70060803075502008.9426.82中速700608030755020019.5958.77中速700压力速度注射mpa保压mpa背压bar保压s冷却s注射速度cm/s 螺丝速度mm/s8010030504200
49、.200.70中高2508010030504200.501.75中高2508010030504202.408.40中高250608030504203.0010.50中高250608030504205.5019.25中高250608030504207.8027.30中高250压力速度注射mpa保压mpa背压bar保压s冷却s注射速度cm/s 螺丝速度mm/s11014040601003000.401.00中速35011014040601003000.401.00中速35010012040601003001.083.69中速35010012040601003002.327.48中速35080100
50、40601003005.4017.27慢速35080100406010030011.7838.05慢速350压力速度注射mpa保压mpa背压bar保压s冷却s注射速度cm/s 螺丝速度mm/s12020030501002000.501.50偏快20010013030501002000.501.50偏快20010013030501002001.544.09偏快2008010030501002003.348.36中速2008010030501002007.7819.31中速20080100305010020017.1042.43中速200易流动,Rynite含30%GF(熔胶温度302度,模温90
51、度)为350:1;Rynite含45%GF(熔胶温度302度,模温90度)为250:1;一般壁厚1.55mm.若壁厚1mm,一般用途级的比例约为110至130:1;易流动级则可达到150至170:1.压力速度注射mpa保压mpa背压bar保压s冷却s注射速度cm/s 螺丝速度mm/s12020040601202000.501.20高速75012020040601202000.501.20高速75010012040601202001.324.31高速75010012040601202002.888.68高速7507010040601202006.6620.07高速75070100406012020014.6644.09高速750压力速度注射mpa保压mpa背压bar保压s冷却s注射速度cm/s 螺丝速度mm/s100140507010350.270.80高速40010
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