过程检验与试验程序中英文版本

1、MP/Q 04-LFile NameProcess Check and TestProcedureFile NO.Editi on文件名称过程检验与试验程序文件编号版次A/2Page页次1/51、Purpose 目的toIt is to monitor and check the quality of product effectively in the process, and ensure the product be up the requireme nts.对生产过程中的产品质量进行有效的监控与检验，确保产品质量符合规定的要求。2、Scope适用范围It is applicable t

2、o mon itor and check the quality of product in the product ion process.适用于生产过程中的产品质量的监控与检验。3、Responsibility/ 职责Quality departme nt take charge of mon itori ng and check ing the quality of product in the process.品质部负责过程产品品质检验和监控。4、Definitions/ 定义4.1 The fini shed product: product fini shed all work i

3、ng procedures.4.1成品：指已完成所有工序的产品。4.2 semi-finished goods: product finished some working procedures.4.2半成品：指已完成了某段工序的产品。5、Contents/程序内容5.1 Preparati on5.1准备The Production Department is responsible for making preparation for production according to the “ Manufacturing Process Control Procedure'.生产部

4、负责生产准备，依生产过程控制程序执行。5.2 First check5.2首检5.2.1 PQC takes the first check before batch manu facturi ng. PQC check the size and appeara nee of th first one accordi ng to thePre-product ion and batch product ion “ Con trol Pla n ”: Process File”， “PQC First Check and Patrol Check Operation Specification&

5、#39;.5.2.1 PQC在批量前进行工序首检，由PQC1据试生产、量产控制计划、工艺文件、PQC首检、巡检作业规范要求进行首件尺寸、外观确认。5.2.2 If the first check is qualified, batch manufacture can be done. If not, take corrective measuressuch as adjusting machine until the first check is qualified.5.2.2 首件合格则进行批量生产，首检不合格则应采取纠正措施，如调机 ，直至首检合格。5.2.3 Check the firs

6、t product anew when the manufacturing process broken, the manufacturingFile NameProcess Check and Test ProcedureFile NO.文件名称过程检验与试验程序文件编号Editi onA/2Page2/5版次页次condition changed, or the product line stopped using for a long time (such as changing the product ion line, the producti on order). As for t

7、he key process, such as cha nging the mold, repairing the machine, changing the operator etc, it is also needed to check the first product an ew. Make the first check whe n rema nu facturi ng.5.2.3 如遇生产过程中断或生产条件变更、生产线长时间停顿(如换生产线、生产班次改变)要重新进行首检。对关键工序，若更换模具/修机/换作业员，等情况也要重新确认，重 新生产时也需做首件确认。5.2.4 If mat

8、erials or process have bee n cha nged, adoptthe method of compari ng the last on(to validate the operation. That is, compare this batch product to the last product of last batch.5.2.4 如果材料改变，或作业更改时可采用末件比对的方法进行作业设定验证，即以本批生产的产品与上批的末件产品进行比对。5.2.5 Check whether the arrangement of working procedure accor

9、ding with the process flow chat.5.2.5 检查生产线的工序流程编排是否符合工艺流程图的要求。5.2.6 Confirm the qualificati on of the operator of key process (weldi ng, check ing experie nee, test ing performa nee etc.).5.2.6 对控制计划明确的关键工序的作业人员资格进行确认(如超焊/外观检查/性能检测等工位)。5.2.7 make sure the implementation of the process changing, qua

10、lity changing, corrective andpreve ntive measures.5.2.7 确认工艺变更/品质变更/纠正预防措施得到执行。5.2.8 Record the note of first check on the PQC first check record".5.2.8首检记录在PQCT检记录表中。5.3 Check the manu facturi ng process5.3生产过程检验5.3.1 The operator checks every semi-product and finished-product according to the

11、 Process File” and Standard Operation Instructor ”；5.3.1生产部作业人员按照工艺文件、标准作业指导书对生产的半成品或成品进行全数检验；A con trol the appeara nee accord ing to the former of unq ualified appeara nee;A、按外观不良样板控制产品外观质量；B Record the related check results on theWorki ng Process Manu facturi ng Record Table；B、 把相关检验状况填写在工序生产记录表；

12、C PQC check accord ing to the freque ncy ruled by the Pre-product ion and batch producti on Con trol Pla n”， PQC First Check and Patrol Check Operati on Specification", and record the result on the PQC Patrol Check Record Tablea nd PQC Special Patrol Check RecordTable;File NameProcess Check and

13、 TestProcedureFile NO.Editi on文件名称过程检验与试验程序文件编号版次A/2Page页次3/5C、PQ按照试生产、量产控制计划和PQ首检、巡检作业规范规定的巡检频率进 行巡检，结果记录在PQ巡检记录表、PQ特殊巡检记录表中；D Mark the check state accordi ng to the Procedure for Marki ng and Traceability ” and in put the qualified characteristic to the appo in ted computer to make the SPC statist

14、ic;D检验状态的标识依标识和可追溯性程序并将规定的质量特性输入指定的电脑中作SP（统计；E PQC record the in sta nces on the PQC Un qualified Patrol Check Record Table ” that the unqualified products because of disobeying the operation file or losing control showed on the SPC control chat, and ask the charger of manufacturing to improve in ti

15、me; if the similar unqualified instances happen more twice, or this unqualified instances belong to major ones or happe n first, the group leader of PQC （ or the appo in ted pers on liable） send out the Abnormal Quality Feedback Report” to the responsible departments and track the corrective effect

16、according to Corrective and Preventive Measures Control Procedure".E、 PQC发现生产作业违反相关作业文件、制造出的半成品（成品）不良，或SPC控制图形显示失控时则在PQ不合格巡检记录表中进行记录，并及时要求生产管理人 员进行有效的改善；若巡检时发现连续出现类似不良现象两次以上、或该不良属于重要不良、首次出现的不良情形时，PQ应该及时反馈给PQCI长，由PQCI长（或指定 的负责人）给责任部门开品质异常反馈报告，并且跟进改善效果，依纠正与预 防措施程序执行；Dispose of the unqualified pro

17、ducts according to Unqualified Product Inspection Procedure".F、不合格品按不合格品控制程序进行处理。File Name文件名称Process Check and Test Procedure过程检验与试验程序File NO.文件编号MP/Q 04-LEditi on版次A/2Page页次4/56、Supporting file/支持性文件6.1Con trol Pla n6.1控制计划6.2 Lithium-io n Manu facturi ng Process Con trol Procedure6.2锂电牛产过程控制程序6.3 Procedure for Marki ng and Traceability6.3标识和可追溯性程序6.4 Unq ualified Product In spect ion Procedure6.4不合格品控制程序6.5 Sta ndard Operatio n In structor6.5标准作业指导书6.6 Corrective and Preve ntive Measures Con trol Procedure6.6纠正预防措施程序7、Record/记录7.1 PQC First