1253C中英说明书

1、1253C泵控说明书Content目录 1. Scope应用场合This specification specifies the Curtis 1253C motor speed controllers which are designed for series pump motors. Its typical applications include the hydraulic systems of material handling vehicles and other industrial vehicles.SHINGKO 1253C 电机速度控制器是为串励泵控电机而设计的。广泛应用于液

2、压系统的重型托盘车和其它工业车辆。2. Description 概述1253C offers smooth, silent, cost effective motor speed and torque control according to the signals of lifting, tilt, power steering, sideward move (forward move). They will prolong the life of the motors, contactors, batteries and reduce maintenances of the systems

3、 as it greatly reduces high current impact. The output PWM can be programmed with speed select inputs SS1-SS4 and analog throttle input. So the 1253C controllers can ensure not only the lifting speed control but also the system stability and safety. These controllers are fully programmable by means

4、of the 1311 programmer, with diagnostic and test capability. System status can also be indicated via an external LED.The 1253C controllers have completely protection functions such as current limit, reverse polarity protection, startup lockout, over voltage protection, low voltage protection, and so

5、 on. They can provide lift lockout function with Curtis meters (such as 906, 803, ENGAGE ) when battery is deep discharger. CAN communication feature is added to the 1253C, so it can work with other CAN devices such as CAN tiller head which will greatly simplify the wiring.1253C 根据上升、下降、转向、前进信号提供了平稳

6、、安静、有效的电机速度和扭矩控制。它将延长电机、接触器、电池的使用寿命和减少系统的维护以及大大减小大电流的影响。PWM输出可以通过选择输入SS1-SS4 对速度编程，与加速器输入类似。因此1253C控制器不仅能确保上升速度控制而且保证了系统的稳定和安全。这些控制器都完全可以通过1311手持编程器编程、诊断和性能测试。系统状态也可以通过外部LED来指示。1253C控制器有完整的保护功能例如限流、反向极性保护、启动锁止、过压保护、欠压保护等等。它可以使用SHINGKO电量表（例如906、803、ENGAGE ）提供上升锁止功能当电池深度放电时。1253C 增加了CAN总线通讯功能，因此它可以与其它

7、CAN总线设备工作，例如CAN总线操纵杆它将大大简化了接线。3. Encodement命名规则4.1 Model No: 1253C - AB CD Where1253C： model family 型号系列 A： Nominal battery voltage 额定电池电压4 24-36V5 36-48vB: Current rating额定电流4 400A8 600ACD： Sequence Number 序列号4.2 P/N: 17726 X YY 部件编号Where17726： Family number for 1253C X： Product Classification:7- B

8、ulk Packing 5-Finished goodsYY: Sequence Number4. Mechanical Specification物理参数4.1. 尺寸长（mm）宽（mm）高（mm）195 146.077.04.2. 重量2.30±0.05kg4.3. 安装螺丝4*M6孔径尺寸4*7.2（±0.15）mm孔间距尺寸133.3（±0.1）mm×130.3（±0.1）mm4.4. 线路连接Bus Bar B+ B+ and series pump controller field (S1)B+和串励泵控控制端（S1）B- B-M-

9、series pump controller (A2)串励泵控制器（A2）Note: (1) The other side of (A1) and the other side of field (S2) should be connected.(2) The dimension of installation hole on Bus Bar is: 8.5±0.13mm, Connect screws: M8注意：（1）A1应该和另一端S2连接。（2）安装孔尺寸：8.5±0.13mm，螺丝：M8Low Current Connector小电流连接Mating connec

10、tor: Molex Mini-Fit Jr. 39012145 with 5556 pin公母接插件：Molex Mini-Fit Jr. 39012145型插头、5556型端子J114Pin1KSI（钥匙开关输入）2POT HIGH 电位器高端3POT WIPER 电位器中点4POT LOW 电位器低端5INTERLOCK 互锁6STATUS LED 状态LED7CAN LOW CAN低端8SS19SS210SS3/LOAD HOLD VALVE DRIVER SS3/负载保持阀驱动11SS412LIFT LOCKOUT上升锁止13CONTACTOR COIL接触器线圈14CAN HIGH

11、 CAN高端J24Pin1RX 数据接收2GND3TX 数据发送4+12V5. Electrical Specification电气特性5.1. PWM operating frequency:15.6KHzPWN 工作频率：15.6KHZ5.2. Electrical isolation between Bus Bar and heat sink: 500V ac (minimum)接线铜条与散热片电气隔离：500V ac(最小值)5.3. KSI input voltage: 互锁开关输入电压1253C-4xxx14.046.5V5.4. MAX KSI input current (no

12、 contactors engaged):最大钥匙开关输入电流（接触器未使用时）：70 mA without programmer; 150 mA with programmer未编程时70mA,编程时150mA5.5. logic input voltage逻辑输入电压1253C-4xxx> 15.0V 高< 1V低5.6. Logic input current: 逻辑输入电流Sink current: <1mA 灌电流：<1mA5.7. Status LED driving capability:状态LED驱动能力：Sink current: 5mA 灌电流：5m

13、A5.8. Contactor driving capability: 接触器驱动能力Sink current: 2A 灌电流：2A5.9. Under voltage / Over voltage protection欠压/过压保护型号欠压 (可编程)过压减小关断过压关断1253C-4xxx1621V/24V2432V/36V1417.5V/24V21.026.5V/36V32V/24V46.5V/36V*cutback voltage is inter-clamped with cutoff voltage减小电压与关断电压互相影响。5.10. Current Rating额定电流型号额定

14、电池电压（伏）电流限制(安培)2 分钟电流(安培)1 小时电流(安培)1253C-440124/36V4004001256. Diagnostics and Troubleshooting诊断与检修Diagnostics诊断6.1.1. Programmer Diagnostics编程器诊断The 1311 programmer presents complete diagnostic information in plain language. Faults are displayed in the Faults menu and the status of the controllers

15、inputs/outputs is displayed in the Monitor menu.Accessing the Faults History Menu provides a list of the faults that have occurred since the diagnostic history was last cleared. Checking (and clearing) the diagnostic history is recommended each time the vehicle is brought for maintenance.1311编程器以明了的

16、文字显示所有诊断信息。当前所有故障都在诊断菜单中显示，控制器输入/输出状态显示在监视菜单中。查看历史故障菜单，会显示上次未被清除的诊断历史故障。在每次维修时应检查并清除历史故障。6.1.2. LED Diagnostics LED诊断An external Status LED can be connected to the 1253 controller. It displays fault codes when there is a problem with the controller or with the inputs to the controller. During normal

17、 operation, with no faults present, the Status LED flashes steadily on and off. The period for On is about 0.13s and the period for Off is about 4.54s. If the controller detects a fault, a 2 digit fault identification code is flashed continuously until the fault is corrected. The fault code flashing

18、 sequence consists of two flash sequences separated by a delay. For example, code “3,2” welded main contactor appears as:外部状态LED与1253C 控制器相连。当控制器发生故障或控制器输入有误时将显示故障码。在正常运行时，无故障出现，状态LED亮灭闪烁稳定。周期大约是亮0.13秒，熄灭4.54秒。如果控制器检测到故障，2位故障标示码将连续闪烁直到故障被排除。故障码闪烁有两个单独的闪烁时序通过延时组成。例如，故障码“3,2”主接触器粘连将显示：¤¤

19、4; ¤¤ ¤¤¤ ¤¤ ¤¤¤ ¤¤（3，2）（3，2） （3，2） In each digit, the periods for LED on or off are about 0.13s and the period between these two digits is about 1.1s. The delay which separates the fault code is about 3.57s. 每位故障码LED亮灭周期大约是0.13秒，两位故障码之间间隔1

20、.1秒。两次独立故障码之间大约延时3.57秒。The codes are listed in the following table.故障码如下表所示：状态码解释LED 灭常亮no power or defective controller未通电或控制器损坏controller or microprocessor fault控制器或微处理器故障0,1 ¤controller operational; no known faults控制器正常工作；没有已知故障1,11,21,31,4¤ ¤¤ ¤¤¤ ¤¤&

21、#164;¤ ¤¤¤¤EEPROM故障由于 MOSFETS损坏导致硬件故障电机短路未使用2,12,22,32,4¤¤ ¤¤¤ ¤¤¤¤ ¤¤¤¤¤ ¤¤¤¤under voltage cutoff欠压关断lift lockout上升锁止顺序错误故障（启动锁止）加速器故障3,13,23,33,4¤¤¤ ¤¤¤&

22、#164; ¤¤¤¤¤ ¤¤¤¤¤¤ ¤¤¤¤由于线圈短路导致接触器线圈过流主接触器粘连precharge fault预充电故障找不到主接触器或主接触器不吸合4,14,24,34,4¤¤¤¤ ¤¤¤¤¤ ¤¤¤¤¤¤ ¤¤¤¤¤¤¤

23、; ¤¤¤¤low battery voltage电池欠压over voltage 过压温度保护，过温或低温未使用注意：若有多个故障同时存在时，故障指示灯只显示一种故障。Troubleshooting 检修 6.1.3. Programmer Diagnostics编程器诊断The detection of a fault causes the controller to operate in a manner that is safe in the presence of that fault. Depending on the severity of

24、 the fault, the response can range from reduction of the current limit to complete shutdown the power drive section of the controller. According to the different conditions, the faults can be self cleared or by cycling the KSI.For suggestions about possible causes and solutions of the various faults

25、, refer to the following troubleshooting table.检测到故障时运行控制器在一定程度上是安全的。 依据故障的严重程度，控制器会作出从减小电流限制到完全关闭控制器驱动电源范围内的响应。根据不同的状况，故障可能会被自动清除或者KSI循环。根据提示的可能故障原因并解除各种故障，请参考以下检修表：编程器显示LED 代码故障清除方法故障现象可能的原因EEPROM FAULTEEPROM故障1,1Modify any programmable data with programmer用编程器调整所有可编程参数1) 无PWM输出1) EEPROM 数据丢失或损坏2)

26、 EEPROM 校验错误HW FAILSAFE硬件故障1,2Cycle KSI循环KSI1) 无PWM输出2) 主接触器开路1) MOSFET 短路2) 电机接线开路MOTOR SHORTED电机短路1,3Cycle KSI循环KSI1) 无PWM输出2) 主接触器开路1) 电机短路UNDERVOLTAGE CUTOFF低压关断2,1Battery voltage exceeds the setting value for deep under voltage增大电池电压到最低电压设定值1) 无PWM输出 1) 电池电压 <最低关断电压LIFT LOCKOUT上升锁止2,2清除上升锁止信

27、号1) 上升在完全进行但进一步上升请求信号被忽略1) available lift lockout signal come from the other gages从其它仪表中使上升锁止信号有效2) “The SS LIFT LOCKOUT ”速度选择上升锁止参数未正确设置SEQUENCE ERROR顺序错误2,3reduce throttle requests to 0% (deadband) and open all speed select switches that were already closed减小加速器输入到0%（死区）并打开所有那些已经闭合的速度选择开关1) 无PWM输出

28、2)1) Improper sequence of SS/throttle input and KSI/interlock input. SS/加速器输入和KSI/互锁输入顺序不当2) Wrong startup lockout type selected.错误的启动锁止类型选择3) 加速器失调.THROTTLE FAULT加速器故障2,4Throttle input signal is restored into allowable tolerance加速器输入信号恢复到允许误差内1) 加速器输入无效1) 加速器输入线开路或短路2) 加速器故障3) 错误的加速器输入信号类型选择CONT DR

29、VR OC驱动接触器开路3,1Cycle KSI循环KSI2) 无PWM输出3) 主接触器开路1) 接触器线圈短路MAIN CONT WELDED主接触器粘连3,2Cycle KSI循环KSI1) 无PWM输出2) 主接触器开路1) 主接触器粘连2) 主接触器驱动短路3) “ CONTACT CNTRL ”接触器控制参数未正确设置PRECHARGE FAULT预充电故障3,3Cycle KSI循环KSI1) 无PWM输出2) 主接触器开路1) 控制器损坏2) External short, or leakage path to B- on external B+ connection外部短路，

30、或者外部B+与B-短路MAIN CONT DNC主接触器不吸合3,4Cycle KSI循环KSI1) 无PWM输出2) 主接触器开路1) main contactor tips not connected.主接触器接线未连接2) Open cable to/from contactor terminals接触器端电缆线开路3) “ CONTACT CNTRL ”接触器控制参数未正确设置LOW BATTERY VOLTAGE电池电压低4,1Tested battery voltage exceeds undervoltage cutback threshold测试电池电压，并让电压大于低压关断临

31、界值1) 电流极限减小1) 电池电压 <最低关断电压2) Corroded battery terminal电池接线端腐蚀3) 电池或控制器接线端松动OVERVOLTAGE过压4,2测试电池电压，并让电压小于过压关断临界值1) 无PWM输出1) Battery voltage > overvoltage shutdown threshold电池电压>过压关断临界值2) 在充电时操作THERMAL CUTBACK关断温度4,3Tested temperature <85 and >-25工作温度<85并>-251) reduce current limi

32、t when over temperature当过温时电流极限减小2) reduce current limit to 50% when under temperature当低温时电流极限减小到50%1) 温度>85 或 < -252) Excessive load on pump motor泵电机超负荷工作3) Improper mounting of controller控制器散热底板安装不当4) Operation in extreme environments在恶劣环境下工作5) 温度传感器损坏编程器编程器菜单序号参数范围默认值级别调整幅度含义1TEMP CB SETPT过

33、温关断设定值025562Factory1过温关断设定值2TEMP CB RATE过温关断率0202Factory1过温关断率3CURRENT CALIB电流校准0255128Factory1电流校准4MAIN C/L(x10A)主干线电流极限206060OEM248V180VMain current limit value. The parameter setting multiply 10 equals the actual current limit value.主干线电流极限值。此参数设置为乘以10相当于实际电流极限值5OVERCURRENT HI过流反馈上限0.0V5.0V4.0VFa

34、ctory0.1VOver current feedback upper limit过流反馈上限6OVERCURRENT LO过流反馈下限0.0V5.0V3.0VFactory0.1VOver current feedback lower limit过流反馈下限7SS1 SPEED速度选择10%100%25%User1%Speed Select 1 max. speed, as % PWM速度选择1最大速度，PWM百分比8SS2 SPEED速度选择20%100%25%User1%Speed Select 2 max. speed, as % PWM 速度选择2最大速度，PWM百分比9SS3 S

35、PEED速度选择30%100%25%User1%Speed Select 3 max. speed, as % PWM 速度选择3最大速度，PWM百分比10SS4 SPEED速度选择40%100%25%User1%Speed Select 4 max. speed, as % PWM 速度选择4最大速度，PWM百分比11THRTL MAX SPD加速器最大速度0%100%25%User1%Throttle max. speed, as % PWM加速器最大速度，PWM百分比12MINIMUM SPEED最小速度0%50%0%User1%Minimum speed, as % PWM最小速度，P

36、WM百分比13ACCEL RATE加速率0.2s3.0s1.0sUser0.2sAcceleration rate, in seconds加速率，以秒为单位14SS ADD MODE速度选择增加模式ON/OFFONOEMAdd Mode for speed select switch. ON (add mode) or OFF (first-on mode) 速度选择开关开（增加模式）为增加模式或关（第一模式）15FINAL ADD MODE最终增加模式ON/OFFONOEMAdd mode for final SS and throttleON(add mode) or OFF(first-

37、on mode)最终速度选择和加速器开（增加模式）为增加模式或关（第一模式）16THRTL FAULT加速器故障ON/OFFOFFOEMThrottle fault detect: ON(enable throttle fault detect) or OFF(ignore throttle input)加速器故障检测：开（允许检测加速器故障）或关（忽略加速器输入）17THROTTLE TYPE加速器类型030OEM10: 0-5k, 2-wire rheostat1: 5k-0, 2-wire rheostat2: single-ended 0-5V input3: Single-ended

38、 3-wire potentiometer (1k to 10k range)0:0-5K两线电位器1:5K-0两线电位器2:单端0-5V输入3:单端3线电位器（1 k到10 k范围内）18THRTL DEADBAND加速器死区4%90%10%OEM1%Neutral deadband, as % of throttle range加速器死区，加速器百分比范围19THROTTLE MAX加速器最大值10%100%90%OEM1% of throttle movement at which 100% output occurs当加速器转动到100%时的输出20THROTTLE MAP加速器特征曲

39、线20%80%50%OEM5%Throttle map modifies the response to a throttle input加速器输入时加速器特征曲线适时响应21SS1 LIFT LOCK速度选择1上升锁止ON/OFFOFFOEMLift Lockout for SS1: ON (enable lift lockout) or OFF (disable lift lockout)上升锁止SS1：开（使能上升锁止）或关（关闭上升锁止）22SS2 LIFT LOCK速度选择2上升锁止ON/OFFOFFOEMLift Lockout for SS2: ON (enable lift l

40、ockout) or OFF (disable lift lockout) 上升锁止SS2：开（使能上升锁止）或关（关闭上升锁止）23SS3 LIFT LOCK速度选择3上升锁止ON/OFFOFFOEMLift Lockout for SS3: ON (enable lift lockout) or OFF (disable lift lockout) 上升锁止SS3：开（使能上升锁止）或关（关闭上升锁止）24SS4 LIFT LOCK速度选择4上升锁止ON/OFFOFFOEMLift Lockout for SS4: ON (enable lift lockout) or OFF (disa

41、ble lift lockout) 上升锁止SS4：开（使能上升锁止）或关（关闭上升锁止）25THRTL LIFTLOCK加速器上升锁止ON/OFFOFFOEMLift Lockout for throttle: ON (enable lift lockout) or OFF (disable lift lockout)加速器上升锁止：开（使能上升锁止）或关（关闭上升锁止）26LOCKOUT TYPE锁止类型030OEM10: Low level for lockout, high level or float for not lockout;1: high level or float fo

42、r lockout, low level for not lockout;2: high level for lockout, low level or float for not lockout;3:low or float for lockout, high level for not lockout0:低态为锁止，高态或浮动的为未锁止；1: 高态或浮动的为锁止，低态为未锁止；2: 高态为锁止，低态或浮动的为未锁止；3: 低态或浮动的为锁止，高态为未锁止27PRECHARGE预充电ON/OFFONOEMCombine with CONTACT CNTRL to enable/disable

43、 precharge; see table 7.1.1 for detail使用接触器控制允许/禁止预充电；详见表7.1.128PRECHARGE DLY预充电延时01000ms380msFactory10msPrecharge delay time after powered on, in ms.通电后预充电延时，单位毫秒29STARTUP LOCK启动锁止021OEM10: no startup lockout;1: KSI-type startup lockout;2: Interlock-type startup lockout0:无启动锁止1:钥匙输入型启动锁止2:互锁型启动锁止30

44、CONTACT CNTRL接触器控制ON/OFFONOEMON: contactor is controlled by controllerOFF: contactor is not controlled by controller开:接触器由控制器控制关:接触器不由控制器控制31CONT PULL IN接触器牵引电压1. 18.060.0V48VDC2. 30100V80VDC1. 48.0V48VDC2. 80V80VDCOEM1. 0.5V48VDC2. 1V80VDCContactor pull in voltage接触器牵引电压32CONT HOLDING接触器保持电压1. 12.0

45、60.0V48VDC2. 20100V80VDC1. 48.0V48VDC2. 80V80VDCOEM1. 0.5V48VDC2. 1V80VDCContactor holding voltage接触器保持电压33SS4 DELAY速度选择4 延时0.0s60.0s0.0sOEM0.5sPWM output shutoff delay when SS4 switch is off, in seconds.PWM当SS4开关为关时输出开关延时，单位秒34INTERLOCK DLY互锁延时0.0s60.0s5.0sOEM0.5sPWM output shutoff delay when Interlock switch is off, in se