外国公司注塑车间标准生产操作流程审计

1、descriptionyespartsno.n.aremarkmolding process audit for molding生产操作流程审记3.about molding 关于生产 3-1. molding equipment 生产设备 3-1-1. conveyor or cooling racks are placed and in good condition. 传送带,冷却架定位良好1050 3-1-2. operators know how to use clipper for gate cut and push knife. 操作员应懂得如何使用刀片1050 3-1-3. th

2、ere are all kinds of jig, procedure and drawing. 有各种各样的钻模,程序和流程图20100 3-1-4. the mold releaser and cleaner is used according to standard. 模具清洁剂按标准要求使用1050 3-1-5.there are subsidiary materials for each machine .对每台机器要有辅助用品 (copper stick, cleaner(ipa),tissue, holder for set-up chart, safety helmet) (铜

3、棒,清洁剂,棉纸,对set-up chart固定架,安全头盔)1050 3-1-6. there is weighing balance for spc/sqc 对于spc/sqc要有天平称1050 3-1-7. purge pack., scrap and runner bin, vacuum cleaner for hopper,vinyl tie are in good condition. 清料架,废料箱,真空吸尘器,乙烯基带状态良好1050 3-2-1. there is training schedule for new technician. 对新来技术员要有培训计划表20100

4、 3-2-2. there is orientation material for male/female empioree 对男女员工有各自针对性的培训资料1050 3-2-3.production report and other reports 生产报表和其它报表 - daily, weekly report 日报表, 周报表 - report as each job 对每件工作要有汇报 - transfer slip 产品交接单1055533000 3-2-4. s.o.p file 标准操作程序文件 - molding procedure 生产流程 - quality caution

5、 point 质量要点 - set-up chart set-up图表 - molding caution point 成型要点 - start up procedure (qc+molding) start up流程(qc+生产) - product information 产品资料555555333333000000 descriptionyespartsno.n.aremark3-3. monday morning start 星期一早晨开始100 3-3-1. monday start up check list 星期一开始检查单 3-3-2. monday start up proc

6、edure 周一开始程序 3-3-3. machine heat-up time and status of attendance (1hr earlier) 机器升温时间及出席身份/人员(提前1小时升温) 3-3-4. monday start up assembly 周一开始早会 - the status of assenbly attendance (molding, q.c, engineering, mold maintenance, u/t, material handler) 集合参加人员(生产qc,工程师,模具保养,公共设备,原料员) - message and check p

7、oint while assembly 信息与检查要点 - check point for machine start 检查开机时的要点 (safety door, cooling water, packing material,number of mold maintenance shot) 安全门, 冷却水, 包装材料, 模具保养数量10555510533335000000 3-3-5. short assembly by first shift team leader 由第一班的队长短会530 3-3-6. mini assembly of first shift personnel 第

8、一班人员的短会530 3-3-7. all start up completed - q.c check all product/colors o.c检查所有产品/颜色 - coordinators check operators,performance against procedure 协调员检查有关程序性能,关心好操作员 - personally check quality 亲自检查质量 - check molding cycle 检查生产周期555533330000 3-3-8. consolidate all report/information on start up 巩固有关开始

9、的所有报告和资料1050 3-3-9. assenbly of personnel involved in start up for evaluation 结束短会涉及到开始评估1050descriptionyespartsno.n.aremark3-4. molding set-up 成型set-up90 3-4-1. there is set-up procedure 要有set-up程序1050 3-4-2. operators are following accurately set-up procedure操作员跟随下列适当set-up程序 - operators are well

10、aware of the s.o.p files before changing mold(molding condition,material color, cooling method ) 操作员明确知道s.o.p文件在换模前(成型条件,原料颜色,冷却方法)- raw material, m/b and packing materials are prepared for mold attatenment 为所换模具准备原料,m/b和包装材料- cooling water connection and leak are checked 检查冷却水连接和漏水等- air blowing co

11、nnection 吹气连接- nozzle touch and setting parameter 喷嘴接触和设置参数- how to make the first shot.(to prevent overpack) 怎样产生第一射击(避免涨模)- the time to open the valve of cooling line 打开冷却线的阀的时间- the appearance and weight are checked by oneself before submit to q.c 送样q.c之前,重量和外观要由自己检查101010101010555555553300000000

12、 3-4-3. follow the procedure of approval by q.c 遵从q.c确认程序 - the machine is checked after 30min. of start approval 在开始确认30分钟之后,机器才可检查- there is set-up check sheet between molding and qc dept 生产部和q.c都要有set-up检查单555333000 3-4-4. visual aid is placed beside operators and machine在操作员和机器旁要有明确目标 - molding

13、procedures 生产程序 - quality caution point 质量警告要点 - set-up chart set-up表101010555000 3-4-5. there is standard for set-up shots 要有set-up模数记录530descriptionyespartsno.n.aremark3-5. shut down 停机130 3-5-1. there is shut down procedure (as the type of resin) 要有停机程序(废料类型)1050 3-5-2. operatios are following sh

14、ut down procedure 操作员跟随下列停机程序 - meeting before shut down 停机之前要开会 - the time of cooling water must close before 35 shot 停机前35模关冷却水 - resin purge inside cylinder is checked 清除料管内的原料 - the mold is cleaned 清洁模具 - the temperature of cylinder down is inspected 检查炮筒温度 - cooling water in the mold is removed

15、 in case of stopping working more than 3days 万一停机时间超过3天以上要把模具内的冷却水搞出来 - others 其它555555533333330000000 3-5-3. woke place is arranged and cleaned 工作现场清洁1050 3-5-4. machine, valve, and eleatricity are checked 机器,阀和电源要检查1050 3-5-5. the meeting is held for inspectation after shutting down 停机后开检查会议530 3-

16、5-6. the status of shut down as raw materials is checked by each material (pe,pp,p.c,abs,ultem) 停机状况与原料一样要检查1050 3-5-7. when the machine not running, the water of the mold is closed 停机时,可关模具水1050 descriptionyespartsno.n.aremark3-6. color change or material change 换色或换料90 3-6-1. there is color change

17、 procedure with safety manner 要有安全换色程序1053 3-6-2. color change target time/shots are checked 要检查换色目标时间和模数530 3-6-3. there are equipments for color change 要有换色设备- vacuum cleaner, purge rack 真空吸尘器,净化器1050 3-6-4. purge resin(lump) is well treated when color change 换色时净化废料要好好对待1050 3-6-5. there is the c

18、olor change method for cold/hot runner type 对于冷热模要有换色方法1050 3-6-6. how to treat residue material after changing clr&rm 换了clr和rm之后怎样对待残余原料530 3-6-7. work place is arranged and cleaned after changing color and raw material 换完色和换完料之后,工作现场要清洁1050 3-6-8. mixing nozzle or mixing screw is used when pro

19、ducing color item 生产带色项目时得使用混合喷嘴或混合螺杆1050 3-6-9. color changer rechecks the state of color of color after 30min or 1hr 30分钟或1小时之后,换色者再次核对换色情形1050 descriptionyespartsno.n.aremark3-7. screw cleaning 螺杆清洁80 3-7-1. there is screw cleaning procedure 要清洁螺杆程序1050 3-7-2. screw is cleaned periodically 要定期清洁螺

20、杆1050 3-7-3. there ia screw cleaning check list 要有螺杆清洁检查单1050 3-7-4. there are tools for screw cleaning 要有清洁螺杆工具 - screw cart. tools, heat resist glove,safety cap,etc 螺杆大推车，工具，高温手套，安全帽等1050 3-7-5. spare screw, head torpedo,check ring/seat are in good condition 备用螺杆，螺杆头，定位环状态良好1050 3-7-6. screw assem

21、ble/disassemble is kept by procedure accurately 拆/装螺杆要保持好适当的程序1050 3-7-7. the cleanness of the barrel and the cleaning tools are checked 要检查螺筒的清洁度和工具的清洁度1050 3-7-8. it is safe while screw pull out/insert 拆螺杆和装螺杆要安全 - safety helmet, safety shoes, heat resist glove, safety goggle(or face mask) 安全头盔，安全

22、鞋，高温手套，安全护目镜（面具）1050 3-7-9. screw and cylinder are in good comdition 螺杆和炮筒状态良好1050 3-7-10. there are screw history cars and check sheet 要螺杆历史记录和检查表530 3-7-11. working floor is well arranged and cleaned after screw disassemble 拆完螺杆之后，地板保持清洁530 descriptionyespartsno.n.aremark3.8. molding room and operating method 成型室和操作方法100 3-8-1. machine and around work place are in good house keeping 现场机器保持清洁20100 3-8-2. shop floor and outside is clean 室内外要保持清洁1050 3-8-3. the peripheral equipment is well managed 处理好外围设备 -