电动机安全拆运作业程序

1、管理制度示范文本 | Excellent Model Text 资料编码：CYKJ-FW-637编号：_电动机安全拆运作业程序审核：_时间：_单位：_电动机安全拆运作业程序用户指南：该管理制度资料适用于要求所有成员按章办事，行为有所规范，并在日积月累、反复实践的过程中形成一种良好的风气和优良的学习、工作习惯，最终推动整体效率和产能提升。可通过修改使用，也可以直接沿用本模板进行快速编辑。Operating procedures and content:工序1  修前图纸资料准备S working procedure 1 drawings preparation before repai

2、ring准备好设备检修所需的图纸和资料。- ready to equipment overhaul the required drawings and data.工序2  安全措施S working procedure 2 security measures办理工作票，确认工作票所载安全措施已正确执行。- deal with working ticket, confirmation working ticket contained in the safety measures have been implemented correctly.进入现场穿工作服戴好安全帽，高空作业系好安全

3、带。- enter the site to wear work clothes wear a helmet, the work high above the fasten your seat belt.开工前，工作负责人要向工作班成员详细交待安全措施及注意事项，明确工作范围，并装设围栏。- before construction, the work is detailed explain to members of the working class, head of the security measures and the matters needing attention, clear

4、scope of work, and installed the fence.工序3  电动机拆运至检修现场S working procedure 3 motor apart to repair site核对电动机编号并抄录铭牌，将待拆动的部件做好相应的标记。- check the motor number and transcribing nameplate, will stay open parts of the corresponding tag.联系热工拆开测温元件电动机侧的连接线，并做记录。/ contact the thermal apart of temperature

5、 measuring element motor side connecting line, and make records.拆开电动机电源电缆接线和加热器电源接线，并做记录，检查电源电缆接头无过热变色，接触面平整，将其三相短路接地，并做好电缆防护措施。- disassemble the motor power cable connection and heater power supply, and make records, check the power cable joint without overheating becomes angry, contact surface lev

6、el off, the three phase short circuit grounding, and make cable protective measures.通知相关机械班组拆开靠背轮和地脚螺丝，并做好回装记号，以及拆开电动机平台阻碍搬运的护拦。/ notify the related mechanical team apart backrest wheel and anchor bolt, and back to sign, and disassemble the motor platform block handling barrier.清理干净检修现场后，联系起重人员起吊电动机

7、，搬运至检修现场。- clean after repair site, contact crane lifting motor, to the repair site.工序4  电动机解体S working procedure 4 motor disassembly工作负责人向工作人员交待现场安措及特殊注意事项。- work to staff confessed, head of site security measures and special considerations.电动机解体前测量绝缘电阻，并做记录。Measuring insulation resistance bef

8、ore - disintegration of motor, and make records.采用火焊加热法拆卸电动机侧靠背轮，要求加热均匀至靠背轮可轻易撬出来，撬靠 背轮时注意不要伤及轴颈，并检查键和键槽，及时收集好键，在靠背轮和轴颈冷却时应采取隔离措施防止人靠近。- using HuoHan heat sealed motor side backrest wheel, uniform heating to the backrest wheel requirements can pry it out easily, pry relies on a back wheel, careful n

9、ot to hurt neck and shaft, and check the key and keyway, collect good keys and the backrest wheel and shaft neck isolation measures should be taken to prevent people close to the cooling.拆卸电动机风冷却器，吊至合适场所（吊时注意清除干净粘到风冷却器的密封垫），拆开风冷却器进风口部分，用3Kg以上压力的清洁水从两端冲洗干净铝管内壁，用5Kg以上压力的压缩空气吹扫干净风冷却器内部，并除锈和防锈处理风冷却器进风口部

10、分，更换密封垫。- remove the motor wind cooler, hung to the right place (clean when you hanging by adhering to the wind of the cooler gasket), open air cooler inlet section, with more than 3 kg pressure clean water rinse clean from both ends of aluminum tube inner surface, with more than 5 kg pressure of co

11、mpressed air purge clean inside the cooler, the wind and the derusting and rust prevention treatment wind cooler air inlet part, replace the gasket.检查电动机内部的清洁情况，若内部灰尘过多，说明密封情况不好，应考虑加以编织袋水性油墨 >改进，若轴承漏油到内部，检查内油盖与轴颈的间隙，采取措施减少其过大间隙。- check the cleaning condition of motor internal, if the internal dus

12、t too much, explain sealing condition is bad, should consider to be improved, if the bearing oil leak to the interior, the clearance between the journal and check oil inside the cover, take measures to reduce its too big gap.拆卸电动机风罩，用专用工具拆卸风扇，并除锈和防锈处理，刷中灰漆，按“定置管理”放置好。- remove the motor cover wind, u

13、se special tools to remove the fan, and rust and antirust processing, gray paint brush, according to arrange the "in" place.拆卸电动机轴承外油盖上的测温探头、加卸油管路，收集好并清洗干净。- remove the motor bearing cover oil temperature measuring probe, and discharge pipe line, collecting well and clean.顺序拆卸电动机前、后端的外挡油盖、

14、锁母（或止油盖）、端盖、导风筒，检查和处理缺陷，清洗干净后按“定置管理”放置好。- order sealed motor front and back end cover oil baffle, lock the mother (or check oil cover), the end cover, air duct, check and deal with the defect, after cleaned by housekeeping management in place.清洗干净电动机轴承，检查轴承内、外滚道、保持架和滚动体完好，无磨损、锈斑、麻点、划伤、退火、变色、珠痕、卡死等现象

15、，测量轴承间隙符合质检要求，验收合格者应及时添加膨润土防水毯 油脂，或采取其他防止轴承生锈措施，验收不合格者则用火焊加热拆卸，并按“定置管理”清洗和放置好内挡油盖。- clean motor bearings, check the bearing inner and outer raceway, cage and rolling body in good condition, no wear, rusty spot, pitting, scratches, annealing, discoloration, bead the phenomenon such as mark, stuck, me

16、asuring the bearing clearance conform to the requirements of the quality supervision, inspection, acceptance eligible should be timely to add oil, or take other measures to prevent rust bearing, acceptance is not eligible with HuoHan heat removal, and according to arrange the "in" cleaning

17、 and oil baffle inside cover in place.工序5  抽转子5 s process pump rotor套合适假轴于电动机轴上,注意套轴部位用橡皮或棉布保护好电动机轴颈。- set of appropriate false shaft on the motor shaft, sets of shaft parts with rubber or cotton cloth to protect motor shaft neck.使用合格的起重工具抽转子，并用手拉葫芦调整转子平衡，注意酱油吊转子钢丝夹角不得大于60度，且吊之前应检查选用起重工具是否合适。-

18、use qualified pump rotor lifting tool, and adjust the rotor balance chain, pay attention to the lifting rotor steel wire shall not be greater than 60 degrees Angle, and mourn before check should choose lifting tools are appropriate.轻轻起吊转子，用透光法检查转子，使其不与铁芯接触，保持转子水平，慢慢将其移出转子。- gently lifting rotor, che

19、ck the rotor with the pervious to light method, so that they don't contact with the core, keep the rotor level, slowly to move it out of the rotor.转子移出后放在合适干净的枕木上，两边插入锲子确保转子不会滚动，并及时覆盖好帆布，以免异物落入转子中。- rotor removed after put on appropriate clean sleepers, insert this child to ensure that the rotor

20、 will not scroll, on both sides and cover canvas in time, in order to avoid foreign bodies fall into the rotor.工序6  定子、转子检查与故障处理6 s process of stator, rotor inspection and fault handling检查定子绕组表面干净无油污、灰尘，若有则用5Kg以上压力的压缩空气加电气清洗剂清洗干净定子绕组和铁芯等部位，并放入烘房烘烤绝缘至1000M及以上。- check the stator winding surface c

21、lean, no oil, dirt, if use more than 5 kg pressure of compressed air and electrical cleaner clean areas such as the stator winding and iron core, and into the dryer baking insulating and above 1000 m.检查定子绕组绝缘无破损、烧焦、起泡、龟裂等现象；端部绑扎及垫块无松动，无断裂、磨擦等，槽楔无脱掉、松动、凸起、变焦、断裂、磨擦等，若有作相应处理。- check the stator winding

22、insulation without damage, burning, blister, crack; End of banding and block no looseness, no fracture, friction, etc., slot wedge off, loose, bump, zoom, fracture, friction, etc, if you have make corresponding processing.检查定、转子铁芯，应干净，无锈蚀、磨损、过热变色和松动，若有作相应处理。- check, the rotor iron core, should be cl

23、ean, no rust, loose wear, overheating becomes angry and, if you have make corresponding processing.检查转子干净无油污、灰尘，用5Kg以上压力的压缩空气加电气清洗剂清洗干净转子，并加碘钨灯烘干，若转子外表脱漆过多，喷一层薄的红色喷漆处理。- check the rotor clean, no oil, dirt, with more than 5 kg pressure of compressed air and electrical cleaner clean the rotor, and io

24、dine tungsten lamp drying, if the rotor looks too much to take off the paint, spray a thin layer of red spray paint processing.检查转子鼠笼条及短路环，应无开焊、熔铝、变形、松动，转子风叶固定牢固、无变形、裂纹，焊接或铆钉完好，转子泰山奇石平衡块固定牢固，转子上所有螺丝紧固。若有脱焊处需重新焊接处理，应注意采取隔热措施，并在处理后转动转子，检查无异物遗留在转子内。- check the article turns the mouse cage and short cir

25、cuit ring, should be no open welding, molten aluminum, deformation and looseness, rotor blades fixed firmly, no deformation, crack, or rivet welding in good condition, the rotor balance block is fixed firmly, all screw fastening on the rotor. If a desoldering need to welding process, the heat insula

26、tion measures should be paid attention to, and the rotating rotor after processing, check no foreign bodies left in the rotor.检查转子轴颈表面无伤痕、裂纹、锈蚀；靠背轮无裂纹、损伤；电动机外壳、端盖、油盖及各结合面止口无损伤、裂纹、锈垢；轴承室无损伤、裂纹及走外圈现象。- check that the rotor shaft neck surface free of bruises, crack, rust; Backrest wheel has no crack, d

27、amage; Motor shell, shell cover, oil cap and the joint seam allowance without damage, crack, rust scale; Bearing housing no damage, cracks and outer phenomenon.检查风罩滤网完好、若破损则更换为不锈钢滤网，检查风扇与轴颈的配合符合要求；检查冷却器管无松动、断裂，风路隔板无开焊、变形。- check the enclosures wind screen in good condition, if damaged then change for the stainless steel mesh, check the fan and shaft neck cooperate to meet the requirements; Check the cooler tube without looseness, breakage, and the wind road barr