模具设计与制造实验

1、指导老师：雷代明学 号: XXXX姓 名：XXXX 班 级：XXXX实验一 Mastercam9.0 模具加工基础思考题：自己设计一简单二维零件，规划好该零件的刀具路径，进行模拟加工，并 将处理后的程序打印出来。建立所需加工模型的等角视图设置毛坯工件加工（一）外形铣削11. 选择加工类型2. 选择刀具3. 外形铣削参数设置4. 平面多次铣削和分层铣深设置（二）平面铣削1. 选择加工类型2. 选择刀具3. 平面铣削参数设置程序如下N100 G0G17G40 G49 G80 G90N102 G91G28Z0.N104 S0 M5N106 G0 G90 G54 X-73. Y-9.N108 Z50.

2、N110 Z22.N112 G1 Z6.25 F0.N114 X-64. F.3N116 G3X-55. Y0. R9.N118 G1 Y 35.N120 G2 X-50. Y40. R5.N122 G1 X50.N124 G2 X55. Y35. R5.N126 G1 Y-35.N128 G2 X50. Y-40. R5.N130 G1 X-50.N132 G2 X-55. Y-35. R5.N134 G1 Y0.N136 G3 X-64. Y9. R9.N138 G1 X-73.N140 Z16.25 F0.N142 G0 Z50.N144 X-72.5 Y-9.N146 Z22.N148

3、 G1 Z6.25N150 X-63.5 F.3N152 G3 X-54.5 Y0. R9.N154 G1 Y 35.N156 G2 X-50. Y39.5 R4.5N158 G1 X50.N160 G2 X54.5 Y35. R4.5N162 G1 Y -35.N164 G2 X50. Y-39.5 R4.5N166 G1 X-50.N168 G2 X-54.5 Y-35. R4.5N170 G1 Y0.N172 G3 X-63.5 Y9. R9.N174 G1 X-72.5N176 Z16.25 FO.N178 GO Z50.N180 X-73. Y-9.N182 Z16.25N184 G

4、1 Z.5N186 X-64. F.3N302 G1 X50.N304 G2 X54.5 Y35. R4.5（六）挖槽加工（七）简单钻孔程序如下：N1012 G0 G90 G54 X-62.017Y-42.787N1014 S0 M5N1016 Z14.892N1018 G1 Z4.892 F0.N306 G1 Y-35.N308 G2 X50. Y-39.5 R4.5N310 G1 X-50.N312 G2 X-54.5 Y-35. R4.5N314 G1 Y0.N316 G3 X-63.5 Y9. R9.N318 G1 X-72.5N320 Z10. F0.N322 G0 Z50.N324

5、 G91 G28 Z0.N1022 Z4.898N1024 Y-42.29N1026 X-62.017N1028 Z4.905N1030 Y-41.792N1032 X62.017N1020 X62.017 F.3N1034 Z4.912N1036 Y-41.295N1048 Y-40.3N1038 X-62.017N1050 X-62.017N1040 Z4.919N1052 Z4.933N1042 Y-40.798N1054 Y -39.803N1044 X62.017N1056 X62.017N1046 Z4.926N1058 Z4.94实验二凸凹模具设计造型思考题：自己设计一简单零件，

6、将该零件的凸凹模设计出来并打印。设计零件模型一、建立矿泉水瓶子模型：二、矿泉水瓶子凸模:1、在图中画一长方形，并将其拉伸到的一方块，并将长方体与原图进行切割，从而得到的下图：将上面的图形中的两个实体结合构成凸模三、矿泉水瓶子凹模。1、 在图中画一长方形，并将其拉伸到的一方块，并将长方体与原图 进行切割，从而得到下图:2、凹模制作完成。实验三铳削加工一一复杂零件轮廓加工矿泉水瓶子凸模加工（1）为零件选择材料，将不为整数的改为整数，操作如图：（2）在红色箭头处右键点击得到矩形框，选择铣床刀具路径，再选 曲面粗加工，再选平行铣削。操作如下图：（3）根据要求选中凸模得到如下图的对话框，在空白处点击右键

7、选 择刀具，并点击刀具过滤器根据加工模型的要求选择刀具的大小与类型。（4）选择好刀具后，在对话框中填写必要的参数最后得到下图：（5）凸模在 Mastercam中的模拟加工过程，如图：（6）下面的图形为加工完成图：实验四车床加工零件零件图：加工程序（分左半部分的加工程序和右半部分的加工程序）如下:1）左半部分程序（粗精加工和切槽）：%00000(PROGRAMAME T42) (DATE二DD-MM-YY - 13-11-13 TIME二HH:MM-16:51)我的文档 桌面4.MCX-5)我的文档 桌面T42.NC)(MATERIAL -ALUMINUM MM - 2024)G21(TOOL-

8、 1 OFFSET 1)(OD ROUGRIGHT- 80DEG. INSERT - CNMG12 04 08)G0 T0101G18G97 S2454 M03X36.073X20.764GO G54 X35.673X38.901 Z65.614G1 Z123.633Z125.633G0 Z125.633Z116.829G50 S3600X28.218G3 X24.891 Z114.41G96 S275G1 Z123.6331-11.182 K-11.629G99G1Z123.633 F.25Z111.363G1 X27.719 Z115.824Z64.2G3 X30.666 Z105.2G0

9、 Z125.633X37.4I-14.909 K-6.163X17.036G18 G3 X39.4 Z63.2G1 Z69.2G1 Z123.633K-1.X32.345Z118.37G1 Z53.2X35.174 Z70.614G3 X21.164 Z116.634X42.228 Z54.614G0 Z125.633I-9.318 K-13.169GO Z125.633X24.491G1 X23.992 Z118.047X31.945G1 Z123.633G0 Z125.633G1 Z123.633Z114.691X13.309Z69.2G3 X28.618 Z110.855G1 Z123.

10、633X32.4I-13.046 K-9.491Z119.507G3 X34.4 Z68.2 K-1.G1 X31.447 Z112.269G3 X17.436 Z118.226G1 Z64.2G0 Z125.633I-7.454 K-14.307G1 X20.265 Z119.64G18 G3 X32.266X37.4GO Z125.633Z105.2 K-16.933G3 X39. Z63.2 K-.8X9.582G1 Z70.G1 Z54.G1 Z123.633X32.4X41.828 Z55.414Z120.333G3 X36. Z68.2 K-1.8G28 U0. V0. W0. M

11、05G3 X13.709 Z119.401G1 Z65.T0100I-5.591 K-15.133X37.4M01G1 X16.538 Z120.815G3 X41. Z63.2 K-1.8(TOOL - 41 OFFSET -G0 Z125.633G1 Z54.41)X5.855X43.828 Z55.414(OD GROOVE CENTERG1 Z123.633G0 Z123.133NARROW INSERT -Z120.896X-1.6N151.2-185-20-5G)G3 X9.982 Z120.257G1 Z121.133G0 T4141I-3.728 K-15.697G3 X30.

12、266 Z105.2G18G1 X12.81 Z121.672K-15.933G97 S2805 M03G18G1 X30.265 Z69.G0 G54 X34.266G0 Z124.133X32.4Z103.075X-1.6G3 X34. Z68.2 K-.8G50 S3600G1 Z122.133G1 Z64.G96 S302G1 X26.4 F.05Z100.586G0 X34.GO X34.266G1 X30.265 Z102.G97 S500Z102.2X26.Z95.564G1 X26.4 F.1Z102.5X32.828X26.575 Z102.287G0 X33.094G1 X

13、30. Z94.15 F.05GO X34.266G96 S302X26.Z103.95X34.G0 X32.828G1 X26.4Z93.075Z90.586X26.575 Z103.863G1 X26.4G1 X30. Z92.G0 X34.266G0 X34.X26.G97 S500Z92.2Z92.5Z105.564G1 X26.4 F.1G0 X32.828X33.094X26.575 Z92.287G28 U0. V0. W0. M05G1 X30.265 Z104.15G0 X34.T4100F.05Z93.95M30X26.G1 X26.4%G0 X33.094X26.575

14、Z93.8622）右半部分的加工程序（粗精加工，切槽，车螺纹）:%00000(PROGRAMAME T41)(DATE二DD-MM-YY -Z121.133X38.727 Z68.74713-11-13 TIME二HH:MMG50 S3600G0 Z123.633-16:22)G96 S550X31.696我的G99 G1 X-1.6 F.25G1 X27.696文档桌面G0 Z123.133Z72.77TSHIYANSI.MCX-5)X39.499G3 X30.337 Z67.333我的Z123.633I-14.648 K-6.437文档桌面T41.NC)G1 X35.499 F.5G1 X

15、31.997(MATERIAL -Z67.333X34.826 Z68.747ALUMINUM MM - 2024)X37.4G0 Z123.633G21G18 G3X39.4 Z66.333X27.794(TOOL- 7 OFFSET 7)K-1.G1 X23.794(OD ROUGRIGHT- 80G1 Z56.333Z97.05DEG. INSERT - CNMGX42.228 Z57.747G3 X24.4 Z96.33312 04 08)G0 Z123.633I-.697 K-.716G0 T0707X35.597G1 Z79.409G18G1 X31.597G2 X27.2 Z73

16、.307G97 S3595 M03Z67.333I14.G0 G54 X48.697X35.899G3 X28.096 Z72.2941-14.4 K-6.974X22.4N151.2-185-20-5G)G1 X30.924 Z73.709G18 G3 X24. Z96.333G0 T4141GO Z123.633K-.8G18X24.4G1 Z79.409G97 S3433 M03G1 X20.4G2 X26.84 Z73.22G0 G54 X28. Z98.208Z100.333I14.2G50 S3600G3 X20.393 Z100.248G3 X29.959 Z67.133G96

17、S3021-1. F.25I-14.22 K-6.887G1 X16. F.05G1 X19.893 Z97.333G1 X37.4G0 X28.X22.4 F.5G3X39. Z66.333 K-.8Z97.133G3 X24.194 Z96.775G1 Z57.133G1 X16. F.1K-1.X41.828 Z58.547X16.215 Z97.24G1 X27.023 Z98.189G28 U0. V0. W0. M05G0 X28.G18T0700Z99.283G96 S275M01G1 X16.G0 X20. Z123.133(TOOL - 41 OFFSET -X16.215 Z99.175G1 Z121.133 F.2541)G0 X28.Z100.305(OD GROOVE CENTER -G97 S500X19.556 Z97.133NARROW INS