ASME检验和试验计划(ITP)

1、Inspection and testing plan检验和试验计划Project NameP.O. NumberEquipment NameItem No.VENDO RS DOCUMENT NO.Rev.Date日期Subject Of Revision修改主题Prepared 编制Reviewed 审核Approved 批准5701Description ofStandards for theNo.Check the itemsThirdinspectionInspectionWCE Sign AI SignSign Client Sign Remarks序号核实内谷Part检验内容检验

2、标准和依据1 ASME Code Section1. The dimension and mark shall suit with the relevant requirements PMI shall be done as per the PMI procedurePlateVIII, Division 1ASME规范第VIII 卷第1分册2.ASME Code Section II-A-from*同希的u -i妥而 仲所采购的材料尺寸规格及标记必须符合相应标准的要求。按照PMI程序对材料进行PMI检验。2. VT is required making sure there is no un

3、acceptable surface defects.一匚集瓦HL向廿刘Lr上应此土 而上总忆向HWHW1Material钢板Forge flange 锻件法AsME 及卜 li 7b II /izt a 杆03.EN 10204 3.14.Approved drawings图纸要求5.MOM,Spec.1.ASME Code SectionVIII, Division 1ASME规范第VIII 卷第1分册2.ASME Code Section II-A1=1应旦以,见人口乂H1女乂U J衣旧J叶阳。3 All material of all pressure retaining parts

4、and its attachments shall be delivered with certificates, materials shall be delivered with mill certificates (Min. 3.1 certificates acc. to EN10204).所有受压元件材料及其附件材料应提供合格证书，合格证书 至少符合 EN 10204 3.1 。1. The dimension and mark shall suit with the relevant requirements. PMI shall be done as per the PMI pr

5、ocedure. 所采购的材料尺寸规格及标记必须符合相应标准的要求。按 照PMI程序对材料进行PMI检验。2. VT is required making sure there is no unacceptable surface defects.l 疝1小布而 nr而伍Hiiri十而而*-人=1山片HWHW材料兰PipeASME 加，必米 II -a A 3.EN 10204 3.14.Approved drawings 图纸要求5.MOM,Spec.1.ASME Code SectionVIII, Division 1ASME规范第VIII 卷第1 分册2.ASME Code Sectio

6、n II-A口，尔丝旦 么加入口乂，闩 几亿。女父 口"回叩。3 All material of all pressure retaining parts and its attachments shall be delivered with certificates, materials shall be delivered with mill certificates (Min. 3.1 certificates acc. to EN10204).所有受压元件材料及其附件材料应提供合格证书，合格证书 至少符合 EN 10204 3.1 。1. The dimension and

7、mark shall suit with the relevant requirements. PMI shall be done as per the PMI procedure. 所采购的材料尺寸规格及标记必须符合相应标准的要求。按 照PMI程序对材料进行PMI检验。2. VT is required making sure there is no unacceptable surface defects.1t Afrt X A . r、，、|-t - / 、，t.,、工 A I r-+ h? JHWH .WRemarks 注："H"H' = Hold poi

8、二停止点；" W接管its ；"W=见证点；“ASME规范第II卷A篇3.EN 10204 3.14.Approved drawings图纸要求5.MOM,Spec.=Witness points ;"R' = ReR =审查点；“IR”二抽查H 忸！？应旦以 次人又，闩大文文 日”回 啾:卜臼。3 All material of all pressure retaining parts and its attachments shall be delivered with certificates, materials shall be delivere

9、d with mill certificates (Min. 3.1 certificates acc. to EN10204).所有受压元件材料及其附件材料应提供合格证书，合格证书 至少符合 EN 10204 3.1 。view of report ;"IR” =Inspection at random pointPage 2 of 12Description ofStandards for theinspectionInspectionWCE Sign AI SignSign Client Sign Remarks序号核实内容Part检验内容检验标准和依据1. The dimen

10、sion and mark shall suit with the relevantGaskets&1.ASME Code SectionVIII, Division 1ASME挪范第VIII 套第1所采购的材料尺寸规格及标记必须符合相应标准的要求。按照PMI程序对材料进行PMI检验。2. VT is required making sure there is no unacceptable surface defects.目视检查以确定没有无法接受的表面缺陷。1Material材料Fastener (bolts and nuts) 紧固件Welding material 焊接材分册2

11、.ASME Code Section II-A ASME规范第II 卷A篇 3.EN 10204 3.14.Approved drawings 图纸要求5.MOM,Spec.1.ASME Code SectionVIII, DivisionASME规范第VIII 卷第1 分册2. ASME Code Section II-C3 All material of all pressure retaining parts and its attachments shall be delivered with certificates; materials shall be delivered wit

12、h mill certificates (Min. 3.1 certificates acc. to EN10204). 有受压元件材料及其附件材料应提供合格证书，合格证书至 少符合 EN 10204 3.1。4 . External carbon steel bolts and nuts and washer shall be hot dip galvanized. And all CS bolts above the size of M27 shall be galvanized by using Low Dip (450470-Deg. C) or a chemical process.

13、外部用碳钢螺柱/螺母应进行热浸渡。公称直径大于 M27的碳钢螺柱需要用低温浸锌(450470-度)或者化学过 程处理。1. Package, marks shall be complete.焊接材料的包装、标识必须完好。2. The welding material shall be in control during the dry, use, grant and reclaim.焊接材料的烘烤、领用、发放和回收必须处于受控状态。所HHWWWWW料No-press. Parts非辱hASME 域1氾 弟 II -tr C 舄3.EN 10204 2.24.Approved WPS5.MOM1

14、.ASMECode SectionVIII, DivisionASME规范第VIII 卷第1分册3. VT is required making sure there is no unacceptable surface defects.目视检查以确定没有无法接受的表面缺陷1. The mark, dimension of the material must suit with the certificates.材料的标识、尺寸必须与质量证明书一致。2. VT is required making sure there is no unacceptable surfaceHWRWRemarks

15、 注："H"H' = Hold poi 二停止点；" W件its ；"W=见证点；“II-AASME规范第II 卷A篇3.EN 10204 2.2=Witness points ;"R' = ReR =审查点；“IR”二抽查defects.目视检查以确定没有无法接受的表面缺陷。view of report ;"IR” =Inspection at random pointPage 3 of 12Description ofStandards for theinspectionInspectionWCE Sign AI

16、SignSign Client Sign Remarks序号核实内容Part检验内容检验标准和依据1. The welders must have the welder certificates by ASME code2Welder焊工1.ASME Code, section IXASME规范第IXand get the relevant WPQ certificates, so that they can do the welding for the pressure parts.焊接受压焊缝、 与受压元件相焊的焊缝，以及上述焊缝的定位焊的焊工，必须按照ASMEHSW/IRHSW/IR3(

17、WPS焊接工艺指导书1.ASME Code, section IXASME规范第IXcode 与队叶At 口 /后,j 1 " HJIZ. R JWPQ kl_L |-J , _/J f /JIBT-To2. Welding record 6 months before.前 6 个月内的焊接记录。I.The WPS shall be supported by the PQR, approved by ASMEcode and Client.用于产品制造的焊接工艺指导书必须有按照ASME code评定合格的PQR支持，且通过业主的批准。HRHR4(PQR焊接工艺评定1.ASME Cod

18、e, section IXASME规范第IX1. Before the welding, only the WPS approved by Client can beused on the vessel.在产品焊接之前应按照 ASME code进行焊接工艺评定试验，只有经过业主评定合格的焊接工艺方可田中自豆的力曰接HRHR5Qualification of NDEoperators NDE 资质1.ASME Code, section VASME规范第V1. review the qualification of the NDE operators who involved in this p

19、roject审核相关的无损检测人员资格。HRRR6Procedures程序文件1. ASME code2. Proj. Spec.3. DDS,approveddrawings1. PMI, welding/repair, NDE with Map, Hydro test, surface pickling & painting/coating, prep. for shipping, etc.HRRRRemarks 注："H"H' = Hold points ；"W二停止点；" W =见证点；“=Witness points ;&quo

20、t;R' = ReR =审查点；“IR”二抽查view of report ;"IR” =Inspection at random pointPage 4 of 12Description ofStandards for theinspectionInspectionWCE Sign AI SignSign Client Sign Remarks序号核实内容Part检验内容检验标准和依据CuttingFori.Check the material brand, size as per the process and drawingbefore layout & cut

21、ting.下料时应仔细核对工艺和施工图纸上零部件的材料牌号、规格尺寸等内容，核对材料原始标记无误三方曾组 /下辛 7Remarks 注：“HFabrication制造plates &pipes 下料确认的施工图纸2.Check off list2. After layout, it shall be done the material identificationtransfer, including the part No., brand of material, size, the No.of company, all the things are right, then cutt

22、ing.戈U线后，E行材料标记移植，包括件号、材料牌号、规格、本厂编号等 内容，移植完成并核对无误后方可切割下料。1. The machining is for the welding groove of the A & B typewelding seam, if using the plasma or blaze cutting, it shall beH;进WWW“H = Hold poi 二停止点；" WCuttingand making groove 切割和 坡口制备its ；"W=见证点；“1. Approved WPS2. Check off list

23、3. The approved drawing确认的施工图纸=Witness points ;"R' = ReR =审查点；"IR"=抽查giinueu. a 、 b 叶牲u?以myjet 目匕/Q/tiRLWUjJU-L, 乂口，卜川守 离子或火焰切割，则必须将氧化层用砂轮打磨至呈金属光泽 为止。2. The plasma or blaze cutting for the C & D type welding seam can be used, but it shall be grinded after cutting. C、 焊缝白口允许采用等

24、离子切割或火焰切割，但切割后必须用砂轮进行修磨。3. The dimension and angel of the groove shall be according to the WPS.坡口的尺寸及角度应符合工艺文件的规定view of report ;"IR” =Inspection at random pointPage 5 of 12H勺坡DSW/IRRSW/IRDescription ofStandards for theNo.Check the itemsThirdinspectionInspectionWCE Sign AI SignSign Client Sign

25、Remarks序号核实内容Part检验内容检验标准和依据1. ASME Code Section1. The butt welding on the head/cone is according to the WPS.heada uVIII, Division 1ASME规范第VIII 卷1分册封头/锥体如有拼缝，则需按照WPS的要求进行拼焊。2. PT chipped root pass prior to welding reverse side, RT is tobe done according to ASME code UW-51 after head forming.背面清根后进行P

26、T检查，封头成型后应进行 100%RT检测，捺照 ASME code UW-51HWWW7Remarks 注：“HFabrication制造“H = Hold poi 二停止点；" W2. DIN ISO 5817 Group B3. The approved drawing 确认的施工图纸4. DDS & Approved WPS3. Dimension shall be checked after forming, together with the certificates from the contractor.封头成型后检查尺寸及质保书。Shell/ longitu

27、d inal welding seam 筒体/纵 缝its ； "W =见证点；“1. ASME Code SectionVIII, Division 1ASME规范第VIII 卷1分册2. DIN ISO 5817 Group B3. The approved drawing确认的施工图纸4. Approved WPS=Witness points ;"R = ReR =审查点；“IR”二抽查1. I Rolling as pei the drawing and piocess.-tsi-rpu,|s,|，|十/><-l艺规定的直径卷制成型。2. The un

28、fitness on the longitudinal welding seam according to ASME Code Section VIII, Division 1, UW-33, the welding is according to the WPS.纵缝组对，控制错边量按 ASME第VIII 卷第1 分册表UW-33,按照 WPS焊接。3 .The welding seam shall do full RT test as per ASME code按图纸对焊缝进行 RT检测，按照ASME规范4 . Longitudinal weld seams on adjacent she

29、ll segments shall be separated by at least 4 times the wall thickness of thicker plate, but not less than 100mm.相邻筒节纵焊缝之间距离至少等于6倍的壳体厚度，且至少为100mmlview of report ;"IR” =Inspection at random pointPage 6 of 12HW,SW/IRR,WW,SW/IRNo.Check the itemsThirdinspectionInspectionWCESignAISignSign ClientSign

30、Remarks序号核实内容Part检验内容检验标准和依据1. The unfitness on the longitudinal welding seam according toCl-Jj-1. ASME Code Section八 d/IU Cc"/lll C；、，；c；cn d 1 八A/ OO;nz；cShenioshellCircumferentialVIII, Division 1ASME规范第VIII 卷1分册according to the WPS.纵缝组对，控制错边量按 ASME第VIII 卷第1 分册表UW-33,按照 WPS焊接。2.The welding se

31、am shall do full RT test as per ASME code按图纸对焊缝进行 RT检测，按照ASME规范7Remarks 注：“HFabrication制造weld 筒体与 筒体环 缝Layout for all external parts2. DIN ISO 5817 Group B3. The approved drawing确认的施工图纸4. Approved WPS1. ASME Code SectionVIII, Division 1ASME规范第VIII 卷1分册3. The couises aie to be aiianged in such a way,

32、 that the longitudinal welds have an offset of at least 150mm and welds do not cross nozzle openings.相邻筒节纵焊缝之间距离至少150mm,开孔不得与焊缝相交。1 . Layout as per the drawing按图样要求进行划线。2 .Check , then cut核对而浑后出行开在.HHw-W/IRW1RWW/IRand opening 划线开 孔Nozzle and head or shell2. Approved drawings 确认的施工图纸3. Approved WPS1.

33、 ASME Code SectionVIII, Division 1ASME规范第VIII 卷1分册3. The welding groove as per the WPS.按WPS做焊接坡口1. Nozzles and their reinforcement shall be attached to the vessel with full penetration welds.接管及其补强圈与壳体的连接采用全焊透焊缝。2. Unless specified otherwise, nozzles and manhole neck shallW/W/“H = Hold poi 二停止点；&quo

34、t; Wwelding接管与封头焊接its ；"W=见证点；“2. DIN ISO 5817 Group B3. The approved drawing确认的施工图纸4. Approved WPS=Witness points ;"R = ReR =审查点；“IR”二抽查finish flush with the internal contour of the vessel. Inside edgesare to be chamfered to a radius of 3mm minimum.除非已注明，接管、人孔短节应与容器内表面轮廓齐平，其端部应打磨呈最小3mm圆角。

35、view of report ;"IR” =Inspection at random pointPogeToMMHIRRIRDescription ofStandards for theNo.Check the itemsThirdinspectionInspectionWCE Sign AI SignSign Client Sign Remarks序号核实内容Part检验内容检验标准和依据1. ASME Code SectionShell to head assembl yandVIII, Division 1ASME规范第VIII 卷1分册1.When do the assemb

36、le of shell, shell and heads/cone the unfitness according to ASME Code Section VIII, Division 1, table UW-33.组对焊筒体与封头环缝，错边量按ASME第HW1W_1W_7Fabrication筒体与 封头组 对焊接Assemblher of2. DIN ISO 5817 Group B3. The approved drawing确认的施工图纸4. Approved WPS1. ASME Code SectionVIII, Division 1ASME规范第VIII 卷1分册VIII卷第

37、1分册表 UW-33。3. The welding seam shall do RT acc. to approved drawings and WPS.按图纸及WPS要求对焊缝进行RT。1. Assemble the lifting lugs, insulation holders, nameplate and etc. as per the drawings. The position should be according to the layout before.按照图样要求组对吊耳，保温支撑，铭牌架等附件。装配位置必须与之前划线位置一致HWR,WW制造parts其它附件组装焊缝探 伤

38、NDE for2. DIN ISO 5817 Group B3. The approved drawing 确认的施工图纸4. Approved WPS1. ASME Code Section V2. PT on welds of lifting lug and pad, pad and plate, accordingto ASME.按照ASME规范对吊耳与垫板，垫板与板材进行PT。1. Where RT is not possible, UT shall apply respectively.RT无法检测的位置可以使用UT代替。2. Other requirements like meth

39、od, examination rate andRemarks 注：“H“H = Hold poi 二停止点；" Wweldseamsits ;"W=见证点；“2. Approved drawings3. TS-25-0101-1 Table12=Witness points ;"R = ReR =审查点；“IR”二抽查position, are as per drawings and released standard.其他的探伤要求，比如探伤方式、探伤比例及探伤部位，依 照图纸要求及相关规范标准。view of report ;"IR” =Inspe

40、ction at random pointPage 8 of 12HWR,WWNo.序号Description of inspectionStandards for theInspectionCheck the items核实内容WCEThirdRemarksSignAISignPartSignClientSign检验内容检验标准和依据1. All the dimension, angel warp shall be according to the1. ASME Code SectionVIII, Division 1ASME规范第VIII卷1分drawing. 川,日尺1,用友匾工也小曰4

41、平世毛2. The angel weld shall be rounded.角焊缝应圆滑。3. The end of the connection and the opening shall be rounded 接管端部及开孔尖角打磨圆滑。4. There can not allowed to have the air hole, crack and8Final visual inspection (Inside & Outside) & Dimension check 总体外观检验册2. DIN ISO 5817 Group B3. The approved drawing

42、确认的施工图纸4. Approved WPS5. PMI procedureundercut on the welding seam surface.焊缝表面不彳导有气孔、裂纹和咬边等缺陷。5. The defects which caused by machining shall be repaired.因机加工，焊接引起的表面损伤应修磨。6. Completement of attachment附件填充。7. PMI shall be done for welds.焊缝进行PMI检验。HHHH1. ASME Code Section1. Chloride content in water

43、for pressure test should not exceed 25ppm. And assured to use De-mineralised water.液压试验时水中氯离子含量不超过25ppm,且保证试验用水为去除矿物质的水。9Pressure test压力试验ASME规范第VIII卷1分册2. The approved drawing确认的施工图纸3. Approved Pressure test procedure.压力试验程序2 hours. During the test, the pressure shall be de-creased in minimum one t

44、ime below the allowable working pressure and increased again to the test pressure. In each case the inspector or the OP representative may deside.水压试验时保压两小时，压力试验时，试验压力值应缓慢降 至最大允许工作压力并再缓慢升至压力试验值至少一次，每 种情况是否合格由检验员或 OP代表决定。3 . After the hydraulic testing, it shall remove the water and dry by the compre

45、ssed air and clean.水压试验完毕后，应将水排尽并用压缩空气将内部吹干，并清理。HHHHRemarks 注："H"H' = Hold points ;"VW二停止点；"W =见证点；“=Witness points ;"R' = ReR =审查点；“IR”二抽查view of report ;"IR” =Inspection at random pointPage 9 of 12Description ofStandards for theinspectionInspectionWCE Sign AI

46、SignSign Client Sign Remarks序号核实内容Part检验内容检验标准和依据1. All internal & external Austenitic SS Equipment surfacesshall be pickled and passivated in accordance with the TS 25-0205-2. And it should be examined by using blue-pointing penetration method, no blue-pointing is accepted.不锈钢内夕卜表面应根据视范 TS 25-0

47、205-2 讲行酸济钝件处理.并采用蓝1011Pickling,Blasting &Painting酸洗、喷砂及油漆Check of spare parts &Looseitemsasapplicable1. TS 25-0205-22. Psppaint.Me5TypeG1/D33. Painting procedure1. Spare parts list备品备杵清单2. Approved drawings 批准点法检验，无蓝点为合格。2. The outside surface of carbon steel shall be blasted to at least Sa

48、 2.5.碳钢部分外表面应进行喷砂处理，至少达到Sa 2.5级要求。3. Painting of external surface shall be as per Psppaint.Me5 Type G1/D3.碳钢设备外表面的处理和油漆按照规范Psppaint.Me5 型式G1/D3 型。1. Check quantity, dimension, marking, outside looking acc. to the spare part list.按照备品备件清单表核实数量，尺寸，标志，外观2. Spare part for girth flanges & flanges wit

49、h blind flanges:HHWWWWWW12备品备件检查Name plate verification& stamping图纸1. ASME code2. The approved drawing.设备法兰基带法兰盖管口的备品备件：垫片 300%,螺柱螺母10%,至少1套。1 . The name plate of the pressure vessel shall be according tothe ASME Code Section VIII, Division 1.压力容器铭牌内容应符合 ASME规范 第VIII卷第1分册的 要求。2 "U stamp U 钢

50、目杆记uHHHHRemarks 注："H铭牌"H' = Hold points ；"W二停止点；" W =见证点；“确认的施工图纸=Witness points ;"R' = ReR'=审查点；"IR"=抽查3. The copy of the name plate shall be put in the certificate of the products.铭牌的复印件应存入产品质量证明书中。view of report ;"IR” =Inspection at random point

51、Page 10 of 12Description ofStandards for theinspectionInspectionWCE Sign AI SignSign Client Sign Remarks序号核实内容Part检验内容检验标准和依据13Finalinspection&completeness1. As-built drawings 竣工图1. check the completeness of the equipment before packaging设备包装前整体检查2. check final documentationHHHH终检检查最终文件1. In ord

52、er to protect internals form corrosion for transport, vessel shall be supplied with seaworthy packing+N2 filling (0.2bar).为了防止设备运输时内件受腐蚀, 运输时应提供海运包装和1314Packaging&Transportation包装和运输Data report数据报告1. As-built drawings 竣工图1. The approved drawing 确认的施工图纸氮封装置，氮封压力为 0.2bar(g)。2. The equipment shall be stenciled with“DANGER OFSUFFOCATION OF NITROGEN ATMOSPHERE. VESSEL UNDERPRESSURE.设备上应清晰注明：内部存在窒息的危险的氮气，泄压事请 注意。3. Nitrogen sealing with valves, pressure gauges, protect