9F燃机启动调试步骤

1、Day/Date天/日期Day 1第1天11/08/2006Test试验Purpose of Test试验目的Test activities 试验活动Remarks 备注Rotor run-in:转子试转：Crank test摇转试验.5.6.Liste n for rubs or unu sual no ises听是否有摩擦和异常噪音Functional test of emerge ncy trip button紧急跳闸按钮的功能试 验Purge sp eed cranking for rotor vibration check以吹扫速度摇 转，检查转子振动情况Mon ito

2、r LCI starti ng temp era- tures and operation监视器 LCI 起动温度和运行Air blow ing the purge piping of D5 and PM4 gas fuel duri ng crank摇转期间给D5和PM4吹 扫管鼓风Check op erati on of lift oil and turni ng gear检查顶轴油和盘车 的运行.Roll up to 50 rpm trip by DCS emergency push butt on and 200 rpm and trip by GT MK 6 contr

3、ol emergency stop 通 过DCS紧急按钮逐渐增加到 50rpm,通过GT MK6控制紧急停机 跳闸Restart, accelerate to go to Purge sp eed for 5min and select no rmal stop 重起， 加速到吹扫速度5分钟，选择正常停 止Restart, hold at purge sp eed and air blow ing the piping of D5 and PM4, trip by DCS customer trip (L4CT) after 30 Min crank test重起，保持在吹扫速 度，给D5和P

4、M4管道鼓风，在30 分钟摇转试验后通过DCS客户跳闸(L4CT)跳闸Verify coast down to turning gear 核实 惰行至盘车Mon itor vibrati on levels through out the test period监视整个试验期间的振动 级Use auto start-up seque nces to prepare the unit for a“-RESdart采用自动走动顺序将机组准备好“准备起动”Rub checks are p erformed 检查摩擦ADRE vibrati on mon itor to be conn ected*连

5、接ADRE振动监视器After Shut-down 停机后*Rein state the piping spool of D5 and PM4 pipe work after shutdown 停机后重新恢 复D5和PM5管子的导管5.Day 1Rotor run-第1天in:11/08/2006转子试 转：False firing, actual first firing and FSNL 假点火， 实际第一 次点火和FSNL1. False fire 假点火2. Actual First Fire to FSNL 实际第一次点火至 FSNL.5.6.Select fire f

6、or false fire and check un it for gas leaks, and P2 pr. Check 选择假点火的火，检查机组是否漏 气，和P2。检查Verify unit trip and coast dow n to turni ng gear核实机组跳闸，惰行至 盘车Actual first firing and check for gas leaks at firing sp eed 实际第一次点 火，检查点火速度时是否漏气Accelerati on unit up to FSNL and stabilized min 4 hours thermal soak S

7、tart up heater commissi oning 将机 组加速到FSNL，至少稳定4小时 热浸泡Normal dow n un it and kee p turning gear on for n atural cooldow n.机组正 常停机，保持盘车，自然冷却Mon itor vibrati on levels through out the test period监视整个试验期间的 振动级After Shut-down 停机后1. In stall bala nee shots if required 女口果需要，安装平衡粒2. Rep air any leaks / def

8、ects ide ntified 修复发现的 泄漏/缺陷3. Rep lace or elea n the stra iners of LP Hood spray, CEP, BFP and drains spray and p erform any other maintenance items as required更 换或清洁低压罩 喷嘴、EDP、BFP和疏水喷嘴的滤网，根据需 要执行其它维护项4. Insp ect and clea n start up temporary gas stra iners and seali ng/cooli ng air if required to

9、clea n 检查 和清洁起动临时气体滤网和密封/冷却空气（如 果需要清洁的话）7.Day/Date天/日期Test试验Purpose of Test试验目的Unit activities 机组活动Remarks 备注Purpose of Test试验目的Test activities试验活动Remarks 备注Day 2Rotor run-第2天in:11/09/2006转子试转；Start up and FSNL起动和FSNLTest试验Day/Date天/日期1. FSNL and heat soak for 4 hoursFSNL和热浸泡4小时1. Start normally, go

10、 to FSNL and stay there if vibrati on levels acce ptable 正 常起动，至FSNL,如果振动级可 以接受，保持2. Electrical test 电气试验1) Shaft voltage test 轴电压试验2) AC imp eda nee test交流阻抗试验3) Mai n tran sformer Short circuit test with the connection of Gen erator by EX2100 power通过EX2100电力连接发 电机做主变压器短路试验4) Open circuit test by E

11、X2100, The test voltage will be variable from 0V to 20.52KV(1.08PU of 19KV)通过 EX2100 做开路试验，试验电压从0V至 20.52KV(19KV 的 1.08PU/)5) Megger check for seal cas ing and bearing (T8) at collector end side 用迈格表检 查收集器端侧密封缸和轴承(T8)3. Check HRSG expansion检查 HRSG 的膨胀4. Shutdow n unit and kee p turning gear on for n

12、 atural cool dow n.让机组停机， 保持盘车，自然冷却5. Mon itor vibrati on levels through out the test period监视整个试验期间的振 动级6. By pass valve commissioning 旁路阀 门调试After Shut-down 停机后1. In stall bala nee shots if required 女口果需要， 安装平衡粒2. Rep air any leaks / defects ide ntified 修复发 现的泄漏/缺陷3. Replace or elea n the stra ine

13、r of LP Hood spray, and drains spray and p erform any other maintenance items as required更 换或清洁低 压罩喷嘴和疏水喷嘴，根据需要执行其它 维护项4. Inspect and elea n start up temporary gasstrai ners and seali ng/cooli ng air if required to clean检查和清洁起动临时气体滤网和密封/冷却空气(如果需要清洁的话)After Shut-down 停机后Day 3第3天11/10/2006RotorRu n-i

14、n:;转子试转；FSNL1. Run up to FSNL 运行至 FSNL2. Perform off line electrical tests 执 行脱机电气试验3. Dummy synchronization test 伪同 步试验4. Protection test保护试验5. Synch check同步检查6. EX2100 on-line test EX2100 联机 试验1. Unit restart to FSNL机组重新起动至 FSNL2. EX2100 Offline test EX2100 脱机试验1) Manual high and low limit,手动高低极 限

15、2) Offline OEL limit test 脱机 OEL 极限 试验3) Offline OEL trip test.脱机 OEL 跳闸 试验4) Voltage high trip test.电压高跳闸试验5) V/HZ straight time/ Reverse time trip.V/HZ正向/反向时间跳闸6) Auto High and low limit test.自动高低 极限试验7) PT failure Test. PT 故障试验8) Auto/Ma nual tran sfer test .自动 /手动传 输试验9) M1/M2 transfer test.M1/M

16、2 传输试验3. Dummy Sy nch test 伪同步试验4. P erform syn chr onize to grid and reverse po wer 52G trip test if vibrati on levels Acce ptable如果振动级可以接受，与电 网并网，倒送电52G跳闸试验5. EX2100 on-li ne test (25% load)EX2100 联机试验(25%负荷)6. Mon itor vibrati on levels through out the test period.监视整个试验期间的振动级7. By p ass valve co

17、mmissi oning旁路阀 门调试1. In stall bala nee shots if required 女口果需要， 安装平衡粒2. Rep air any leaks / defects ide ntified 修复发 现的泄漏/缺陷3. Rep lace or elea n the stra iners of LP Hood sp ray, CEP, BFP and drains spray and p erform any other maintenance items as require(更换 或清洁低压罩喷嘴、EDP、BFP和疏水喷嘴的滤网，根据需要执行其它维护项4.

18、Inspect and elea n start up temporary gasstrai ners and seali ng/cooli ng air if required to clean检查和清洁起动临时气体滤网和密封/冷却空气(如果需要清洁的话)Day 4第4天11/11/2006Load test负荷试验Comb inedcycle 联合循环.5.Start up and Synch to grid 起动 和并网Steam clea ning 蒸汽清洗Line up of chemical samp li ng, dosi ng and CPP调整化学取 样、加药和

19、CPPSteam to turb ine if steam quality acce ptable如果蒸汽质量可以接 受，给汽机送蒸汽Over sp eed trip test 超速跳闸试 验1.2.3.Restart unit to FSNL and synch to grid 重新起动机组至FSNL，并网Steam clea ning and steam to turb ine if steam quality acce ptable如果蒸汽质量 可以接受，蒸汽清洗，给汽机送蒸汽Steam temp erature matchi ng test蒸汽 温度匹配试验4. ST 25% load

20、 and min 4 hours soak蒸汽 轮机25%负荷，至少浸泡4小时5. 52G breaker off and over speed trip test 52G断路器断开，超速跳闸试验6. Monitor vibration levels through out the test period监视整个试验期间的振动级1. In stall bala nee shots if required 女口果需要， 安装平衡粒2. Rep air any leaks / defects ide ntified 修复发 现的泄漏/缺陷3. Rep lace or clea n the stra

21、 iner of LP Hood sp ray, and drains spray and p erform any other maintenance items as required更 换或清洁低 压罩喷嘴和疏水喷嘴，根据需要执行其它 维护项4. Inspect and clea n start up temporary gas strai ners and seali ng/cooli ng air if required to clean检查和清洁起动临时气体滤网和密封 / 冷却空气（如果需要清洁的话）Day/Date天/日期Test试验Purpose of Test试验目的Unit

22、 activities 机组活动Remarks 备注Day 5 第5天DLN tun-11/12/2006ing PPM mode to base LoadDLN调 整PPM 模式至基本负荷1.2.Combi ned cycle base load （PPM） op eration联合循环基本负荷（PPM）运行P relimi nary DLN tuning up base load with strai ner （PPM）带滤网 初步DLN调整基本负荷1.2.3.Restart unit and load to comb ined cycle base load with PPM重新起动机组

23、，加 载至联合循环基本负荷PPMPerform DLN tuning 执行 DLN 调整 Performa nee heater commissi oning 执 行加热器调试Day 6第6天11/13/2006PPM base load for 30 hours PPM负 荷30小 时Combi ned CycleBase Load 联 合循环基 本负荷1.2.Combi ned cycle base load （PPM） op eration联合循环基本负荷（PPM）运行Con ti nue to run 30 hours at PPM base load继续以PPM基本负荷 运行30小时

24、3. EX2100 step res ponse test （25%, 50%, 75% and 100%）.EX2100阶跃响应试验（25%, 50%, 75% 和 100%）4. PT failure test at on-li ne con diti on （25% only）联机状态下PT故障试验（仅25%）5. HRSG safety valve test if any HRSG安 全阀门试验（如果有的话）6. P erform no rmal shutdow n afterwards and mon itor flame out at correct sp eed during u

25、nit coast down执行正常停机，监视 机组惰行期间正确速度时的熄火情况7. Mon itor vibrati on levels through out the test period监视整个试验期间的振动级8. Check HRSG expansion检查 HRSG 的膨胀1. Restart unit and load to combined cycle base load （PPM重新起动机组，加载 到联合循环基本负荷（PPM）2. Monitor vibration levels 监视振动级1. In stall bala nee shots if required 女口果需

26、要， 安装平衡粒2. Rep air any leaks / defects ide ntified 修复发 现的泄漏/缺陷3. Rep lace or clea n the stra iner of LP Hood sp ray, and drains spray and p erform any other maintenance items as required更 换或清洁低 压罩喷嘴和疏水喷嘴，根据需要执行其它 维护项4. Inspect and clea n start up temporary gas strai ners and seali ng/cooli ng air if

27、 required to clean检查和清洁起动临时气体滤网和密封 / 冷却空气（如果需要清洁的话）Inspect and clea n start up temporary gas strai ners and seali ng/cooli ng air if required to clean检查和清洁起动临时气体滤网和密封/冷却空气（如果需要清洁的话）Day 7第7天11/14/2006PPM base load for 30 hours PPM基 本负荷30小时Combi nedCycleBaseLoad 联 合循环基 本负荷1. Combi ned cycle base load

28、(PPM) Op eration联合循环基本负荷(PPM)运行2. Co ntinue to run 30 hours at PPM base load继续以PPM基本负荷运行30小时1. Continue to run comb ined cycle base load (PPM)继续运行联合循环基本负荷(PPM)2. Monitor vibration levels 监视振动级3. P erform no rmal shutdow n afterwards and mon itor flame out at correct sp eed during unit coast down执行正常

29、停机，监视 机组惰行期间正常速度时的熄火Inspect and clea n start up temporary gas strai ners and seali ng/cooli ng air if required to clean检查和清洁起动临时气体滤网和密封/冷却空气(如果需要清洁的话)Day/Date天/日期Test试验P urpose of Test试验目的Unit activities 机组活动Remarks 备注Day 8第8天11/15/2006Cooli ng dow n 冷却Cooli ng dow n to remove all of strai ners冷却后拆除

30、所有滤网Cooli ng dow n to remove all of stra iners 冷却后拆除所有滤网Remove all of stra iners for gas fuel, seali ng and cooli ng air, steam stra iners after completion of 30 hours op eration 运行 30 小时结束 后拆除气体燃料、密封空气和冷却空气的所 有滤网及蒸汽滤网Day 09 第9天11/16/2006Cooli ng down 冷却Cooli ng dow n to remove all of strai ners冷却后拆

31、除所有滤网Cooling down to remove all of strainers 冷 却后拆除所有滤网Inspect inlet air and exhaust area检查进气和排气区域Remove all of stra iners for gas fuel, seali ng and cooli ng air, steam stra iner after compl eti on of 30 hours op eratio n运行30小时结束后拆 除气体燃料、密封空气和冷却空气的所有滤 网及蒸汽滤网Day 10 第10天 11/17/2006Cooli ng down 冷却Coo

32、li ng dow n to remove all of strai ners冷却后拆除所有滤网Cooling down to remove all of strainers 冷 却后拆除所有滤网Inspect inlet air and exhaust area检查进气和排气区域Remove all of stra iners for gas fuel, seali ng and cooli ng air, steam stra iner after compl eti on of 30 hours op eratio n运行30小时结束后拆 除气体燃料、密封空气和冷却空气的所有滤 网及蒸汽

33、滤网Day 11 第11天11/18/2006DLN tuning Premixed mode to1. Combi ned cycle base load (PM) op eration联合循环基本负荷(PM)运行2. DLN tuning without stra iner for P remixed mode预混合模式无滤网1. Restart unit and load to comb ined cycle base load with PM重新起动机组，加载 到联合循环基本负荷PM2. Perform DLN tuning 执行 DLN 调整3. Load reject test f

34、or 50% and 100% 50%CEMS ready to DLN tuningCEMS准备DLN调整base LoadDLN调整预混合 模式至基 本负荷DLNDLN调整3. Load reject test for 50% and 100%50%和100%的甩负荷试验和100%的甩负荷试验4. Re-S ynch to gird and base load重 新并 网和基本负荷5. Prepare 168 hours reliability test run 准 备168小时可靠性试运Day 12 第12天 11/19/2006Reliability run 168hrs, 1 day

35、可靠 性运行 168小 时，第1 天1. Combi ned cycle base load (PM) op eration联合循环基本负荷(PM)运行1. Comb ined cycle base load (PM) op era- tion联合循环基本负荷(PM)运行CEMS ready to PM base loadCEMS准备PM基本负荷Day 13 第13天 11/20/2006Reliability run 168hrs, 2 day 可 靠性运行 168小 时，第2 天1. Combi ned cycle base load (PM) op eration联合循环基本负荷(PM)

36、运行1. Combi ned cycle base load (PM) op era- tion联合循环基本负荷(PM)运行CEMS ready to PM base loadCEMS准备PM基本负荷Day/Date天/日期Test试验P urpose of Test试验目的Unit activities 机组活动Remarks 备注Day 14 第14天11/21/2006Reliability run 168hrs, 3 day可靠 性运行 168小 时，第3 天1. Combi ned cycle base load (PM) op eration联合循环基本负荷(PM)运行1. Com

37、bi ned cycle base load (PM) op era- tion联合循环基本负荷(PM)运行CEMS ready to PM base loadCEMS准备PM基本负荷Day 15 第15天11/22/2006Reliability run 168hrs, 41. Combi ned cycle base load (PM) op eration联合循环基本负荷(PM)运行1. Comb ined cycle base load (PM) op era- tion联合循环基本负荷(PM)运行CEMS ready to PM base loadCEMS准备PM基本负荷day可靠

38、性运行168小时，第4 天Day 16 第16天 11/23/2006Reliability run 168hrs, 5 day可靠 性运行 168小 时，第5 天1. Combi ned cycle base load (PM) op eration联合循环基本负荷(PM)运行1. Combi ned cycle base load (PM) op era- tion联合循环基本负荷(PM)运行CEMS ready to PM base loadCEMS准备PM基本负荷Day 17 第17天 11/24/2006Reliability run 168hrs, 6 day可靠 性运行 168小

39、 时，第6 天1. Combi ned cycle base load (PM) op eration联合循环基本负荷(PM)运行1. Combi ned cycle base load (PM) op era- tion联合循环基本负荷(PM)运行CEMS ready to PM base loadCEMS准备PM基本负荷Day 18 第18天11/25/2006Reliability run 168hrs, 7 day可靠 性运行 168小 时，第7 天1. Combi ned cycle base load (PM) op eration联合循环基本负荷(PM)运行1. Comb ine

40、d cycle base load (PM) op era- tion联合循环基本负荷(PM)运行2. Normal shut dow n after compl eti on of 168 hours reliability run test168 小时可靠 性运行试验完成后正常停机CEMS ready to PM base loadCEMS准备PM基本负荷Day 19 第19天 11/26/20068 days start up and shut dow n daily, 1 day 每天起动8 days start up and shut dow n daily 每天起动和停机，共8天8

41、 days start up and shut dow n dail y 每天起 动和停机，共8天8 days start up and shut dow n daily 每天起动 和停机，共8天和停机， 共8天，第1天Day/Date天/日期Test试验P urpose of Test试验目的Unit activities 机组活动Remarks 备注Day 20 第20天 11/27/20068 days start up and shut dow n daily, 2 day1 day每天 起动和停 机，共8 天，第2 天8 days start up and shut dow n da

42、ily 每天起动和停机，共8天8 days start up and shut dow n daily 每天起 动和停机，共8天8 days start up and shut dow n daily 每天起动 和停机，共8天Day 21 第21天11/28/20068 days start up and shut dow n daily, 3 day1 day每天 起动和停 机，共8 天，第3 天8 days start up and shut dow n daily 每天起动和停机，共8天8 days start up and shut dow n daily 每天起 动和停机，共8天8

43、days start up and shut dow n daily 每天起动 和停机，共8天Day 22 第22天11/29/20068 days start up and shut dow n daily, 4 day1 day每天 起动和停 机，共8 天，第4 天8 days start up and shut dow n daily 每天起动和停机，共8天8 days start up and shut dow n daily 每天起 动和停机，共8天8 days start up and shut dow n daily 每天起动 和停机，共8天Day 23 第23天 11/30/2

44、0068 days start up and shut dow n daily, 5 day1 day每天 起动和停 机，共8 天，第5 天8 days start up and shut dow n daily 每天起动和停机，共8天8 days start up and shut dow n daily 每天起 动和停机，共8天8 days start up and shut dow n daily 每天起动 和停机，共8天Day/Date天/日期Test试验Purpose of Test试验目的Unit activities 机组活动Remarks 备注Day 24 第24天 12/01

45、/20068 days start up and shut dow n daily, 6 day1 day每天 起动和停 机，共8 天，第6 天8 days start up and shut dow n daily 每天起动和停机，共8天8 days start up and shut dow n daily 每天起 动和停机，共8天8 days start up and shut dow n daily 每天起动 和停机，共8天Day 25 第25天 12/02/20068 days start up and shut dow n daily, 7 day1 day每天 起动和停 机，共8

46、 天，第7 天8 days start up and shut dow n daily 每天起动和停机，共8天8 days start up and shut dow n daily 每天起 动和停机，共8天8 days start up and shut dow n daily 每天起动 和停机，共8天Day 26 第26天 12/03/20068 days start up and shut dow n daily, 8day1 day每天 起动和停 机，共8 天，第8 天8 days start up and shut dow n daily 每天起动和停机，共8天8 days star

47、t up and shut dow n daily 每天起 动和停机，共8天8 days start up and shut dow n daily 每天起动 和停机，共8天Day 27 第27天 12/04/2006No Test 没有试验Cooling 冷却Cooling for water wash 冷却准备水洗In stall p erforma nee test equipments 安装性能 试验设备Day 28 第28天 12/05/2006No Test 没有试验Cooling 冷却Cooling for water wash 冷却准备水洗In stall p erforma

48、nee test equipments 安装性能 试验设备Day/Date天/日期Test试验Purpose of Test试验目的Unit activities 机组活动Remarks 备注Day 29 第29天 12/06/2006Off line water wash 脱 机水洗Off line water wash 脱机水洗Off line water wash 脱机水洗Off line water wash 脱机水洗Day 30 第30天 12/07/2006In tegrated DLNTuning 整 体DLN调整In tegrated DLN Tuning for part load 部 分负荷整体DLN调整In tegrated DLN Tuning for part load 部分负荷 整体DLN调整Collect data收集数据Day 31 第31天 12/08/2006No Test没有试验Cooling 冷却Cooling for water wash 冷却准备水洗Day 32 第32天 12/09/2006No Test 没有试验Cooling 冷却Cooling for water wash 冷却准备水洗Day 3