焊接工艺规程WPS模版

1、精品焊接工艺规程(WPS)WELDING PROCEDURE SPECIFICATIONWPS No.: WPS-H005PAGE 1 OF 3DATE 2003.03.10公司名称Company Name依据的PQR编号Supporting PQR No.PQR-07签字人BY(QA DIRECTOR)生效日期Date焊接方法Weldi ng ProcessMAG自动化等级Type(s)Semi-Auto(Automatic,Ma nual,Machi ne,Semi-Auto.)接头JOINTS接头型式Joi nt Desig nVee“ V型接头衬垫Backing(有/Yes)x(无/N

2、O)垫块Retainers(有/Yes)(无/NO)x(Refer to both backing and retainers.)于/ /FFL, :1.I I * j J 衬垫材料(型号)Backing Material(Type) _ Base metal_x金属Metal; 不熔化金属Non-fusing Metal;非金属Non-metallic;其它OtherSketches,product ion draw in gs,weld symbols or writte n descripti on should show the gen eral arran geme nt ofThe

3、 parts to be welded. Where applicable,the root spaci ng and the details of weld groove may be specified.母材BASE METALS类别号PNo.组号Group No.1与类别号to PNo.组号Group No.1相焊， 或or钢号/等级为Specification Type and Grade St52-3与钢号/等级为to Specification Type and GradeSt52-3相焊， 或or化学成分/力学性能为Chem.Analysis and Mech. Prop.与化学

4、成分和力学性能为to Chem.Analysis and Mech. Prop.相焊厚度范围Thickness Range:母材Base Metal:坡口焊Groove324mm角 焊Filletnot limited管径范围Pipe Dia. Range:坡口焊GrooveNot Limitted角 焊Fillet not limited其它Other-可编辑-精品填充金属FILLER METALSSFA No.SpecialAWS No.(Class)ANSI/AWS A5.18 ER70S-6上海中钢焊材有限公司FNo.NoneA-No.NA填充金属尺寸Size of Filler Me

5、tals1.2mm-可编辑-精品焊接工艺规程(WPS)WELDING PROCEDURE SPECIFICATION熔敷焊缝金属厚度范围对接焊缝Deposited Weld Met.Thick ness Ran ge: Groovemax 24mm角焊缝Filletnot limited焊丝一焊剂Electrode-Flux (Class)NA焊剂商标Flux Trade NameNA熔化性嵌条Consumable insertNA其他Other焊接位置POSITIONS焊后热处理POST-WELD HEAT TREATMENT温度范围Temperature Range焊接位置sition (

6、s) of groovePA时间范围Time Range焊接方向Weld.Progression:向上UPX向下DownNO角焊缝位置Positio n(s) of FilletPA预热PREHEAT最小预热温度Preheat Temp. Min.5C最大层间温度In ter pass Temp. Max.300C气体GAS百分组成Percent Compositi on气体Gas(es)混合剂(Mixture)流量Flow Rate保护气Shielding二氧化碳+氩气18/8215-25L/min预热保持方式Preheat MaintenanceNo ne尾部保护气TrailingNone

7、NoneNone(Con ti nu ous or special heat ing where applicable shall be recorded)背面保护气BackingNoneNoneNone-可编辑-精品电特性ELECTRICAL CHARACTERISTICS交流或直流Curre nt AC or DCDC极性PolarityEP电流(范围)Amps(Range)see below电压(范围)Volts(Range)see belowe钨极尺寸和类型(纯钨极或2%钍钨极等)Tungsten Electrode Size and Type(Pure.Tungsten.2% tho

8、riated.etc.)NA_金属过渡方式(射流或短路等)Mode of Metal Transfer for GMAW (Spray arc, short circuiting arc, etc.)NA送丝速度范围Electrode Wire Feed Speed Ra ngeNA施焊技术TECHNIQUE无摆动焊或有摆动焊Stri ng or Weave Bead _ String_无摆动焊_喷孔或喷嘴尺寸Orifice or Gas Cup SizeNAWPS No.: WPS-H005PAGE 2 OF 3DATE 2003.03.10-可编辑-精品焊接工艺规程(WPS)WELDING

9、 PROCEDURE SPECIFICATIONWPS No.: WPS-H005PAGE 3 OF 3DATE 2003.03.10打底及中间焊道的清理方法(刷理或打磨等)In itial and Inter pass Clea nin g(Brushi ng.Gri ndi ng.etc.)Grin di ng磨背部清根方法Method of Back Gougi ng _ Carbon arc gougi ng、Grinding碳弧气刨、磨摆动方法Oscillatio nNA导电咀-工件距离Con tact Tube To Work Dista neeNA多道焊或单道焊(每侧)Multi

10、ple or Single Pass (per side)Multiple多道焊多丝焊或单丝焊Multiple or Si ngle ElectrodesNA焊接速度(范围)Travel Speed(Range) _See below锤击有/无PeeningNone其它Other焊层Weld Layers焊接方法Process填充金属Filler Metal电流Curre nt电压范围Volt. Range焊接速度范围Travel SpeedRan ge其它Other种类Class直径Dia.极性Type Polar安培Amp.Ra nge1st side1MAGER70S-61.2mmDCEP320-350A32-34V8-12cm/minOthersMAGER70S-61.2mmDCEP320-350A32-34V8-12cm/min2nd side1MAGER70S-61.2mmDCEP3