精益生产之TPM

1、精益生产之 TPM （全员设备管理）<span style="font-family: 宋体;mso-ascii-font-family:Calibri;mso-ascii-theme-font:minor-lat in;mso-fareast-font-family: 宋体;mso-fareast-theme-font:minor-fareast;mso-hansi-font-family: Calibri;mso-hansi-theme-font:minor-latin"> 一、 TPM<span style="font-family: 宋体

2、 ;mso-ascii-font-family:Calibri;mso-ascii-theme-font:minor-latin;mso-fareast-font-famil y:宋体;mso-fareast-theme-font: minor-fareast;mso-hansi-font-family:Calibri;mso-hansi-theme-f ont:minor-latin"> 的定义TPM<span style="font-family: 宋体;mso-ascii-font-family:Calibri; mso-ascii-theme-font:

3、minor-latin;mso-fareast-font-family: 宋 体;mso-fareast-theme-font:minor-fareast;mso-hansi-font-family:Calibri;mso-hansi-theme-font:minor-latin"> ，在中国被称为全员生产维修，是一种维修 工作流程，也是一种生产现场设备的日常“ <span style="font-family: 宋体 ;mso-ascii-font-family:Calibri; mso-ascii-theme-font:minor-latin;mso-far

4、east-font-family: 宋体;mso-fareast-theme-font:minor-fareast;mso-hansi-font-family:Calibri;mso-hansi-theme-font:minor-latin"> 防感冒医疗技术” <span style="font-family: 宋体 ;mso-ascii-font-family:Calibri;mso-ascii-theme-font:minor-latin;mso-fareast-font-family: 宋体;mso-fareast-theme-font:minor-fa

5、reast;mso-hansi-font-family:Calibri;mso-hansi-theme-font:minor-latin"> 。其目的在于提高生产率。TPM<span style="font-family: 宋体；mso-ascii-font-family:Calibri; mso-ascii-theme-font:minor-latin;mso-fareast-font-family: 宋 体;mso-fareast-theme-font: minor-fareast;mso-hansi-font-family:Calibri;mso-hans

6、i-theme-font:minor-latin"> 使设备保养、维修成为了工厂管理中的一项 日常工作，而不会被认为是与生产不相干的事情。维修停工 期按计划被安排成为工作日的一部分，而不会被认为是一种 生产待工的现象。TPM<span style="font-family: 宋体;mso-ascii-font-family:Calibri;mso-ascii-theme-font:minor-latin;mso-fareast-font-family: 宋 体;mso-fareast-theme-font:minor-fareast;mso-hansi-font

7、-family:Calibri;mso-hansi-theme-f ont:minor-latin"> 在某些情况下甚至可以作为生产过程的一 个完整部分。这样做就是为了将意外情况和非计划维修工作 带来的损失降到最低限度。<span style="font-family: 宋体;mso-ascii-font-family:Calibri;mso-ascii-theme-font:minor-lat in;mso-fareast-font-family: 宋体;mso-fareast-theme-font:minor-fareast;mso-hansi-font-f

8、amily: Calibri;mso-hansi-theme-font:minor-latin"> 二、 TPM<span style="font-family: 宋体 ;mso-ascii-font-family:Calibri;mso-ascii-theme-font:minor-latin;mso-fareast-font-famil y:宋体;mso-fareast-theme-font:minor-fareast;mso-hansi-font-family:Calibri;mso-hansi-theme-f ont:minor-latin"&

9、gt; 案例说明<span style="font-family: 宋体;mso-ascii-font-family:Calibri;mso-ascii-theme-font:minor-lat in;mso-fareast-font-family: 宋体;mso-fareast-theme-font:minor-fareast;mso-hansi-font-family: Calibri;mso-hansi-theme-font:minor-latin"> 某公司是一家印刷 企业，主要做包装用瓦楞纸箱、 丝网印刷和传统的胶印业务。2<span style

10、="font-family: 宋体 ;mso-ascii-font-family:Calibri;mso-ascii-theme-font:minor-latin;mso-fareast-font-family: 宋 体;mso-fareast-theme-font:minor-fareast;mso-hansi-font-family:Calibri;mso-hansi-theme-f ont:minor-latin"> 年前，公司引进一套全自动针喷式印刷设 备，在竞争非常激烈的印刷市场上，这套设备确实发挥了很 大的作用。公司高层决定，再引进几台。<span

11、style="font-family: 宋体;mso-ascii-font-family:Calibri;mso-ascii-theme-font:minor-lat in;mso-fareast-font-family: 宋体;mso-fareast-theme-font:minor-fareast;mso-hansi-font-family: Calibri;mso-hansi-theme-font:minor-latin"> 后来，该公司与某 海外公司洽谈的合资项目遇到了意想不到的问题。对方对该 公司的工厂管理提出了很多让人觉得“ <span style=

12、"font-family: 宋体 ;mso-ascii-font-family:Calibri;mso-ascii-theme-font:minor-latin;mso-fareast-font-family: 宋 体;mso-fareast-theme-font: minor-fareast;mso-hansi-font-family:Calibri;mso-hansi-theme-f ont:minor-latin"> 无法接受” <span style="font-family: 宋 体;mso-ascii-font-family:Calibri

13、;mso-ascii-theme-font:minor-latin;mso-fareast-font-family: 宋 体;mso-fareast-theme-font:minor-fareast;mso-hansi-font-family:Calibri;mso-hansi-theme-f ont:minor-latin"> 的问题：设备太不干净、设备老是出问题、 维修人员忙得不可开交、员工站在旁边等。<span style="font-family: 宋体;mso-ascii-font-family:Calibri;mso-ascii-theme-font

14、:minor-latin;mso-fareast-font-family: 宋体;mso-fareast-theme-font:minor-fareast;mso-hansi-font-family: Calibri;mso-hansi-theme-font:minor-latin"> 在合作条款里，投 资者执意将“ <span style="font-family: 宋体;mso-ascii-font-family:Calibri;mso-ascii-theme-font:minor-lat in;mso-fareast-font-family: 宋体;mso

15、-fareast-theme-font:minor-fareast;mso-hansi-font-family: Calibri;mso-hansi-theme-font:minor-latin"> 引入现代 TPM ” <span style="font-family: 宋体;mso-ascii-font-family:Calibri;mso-ascii-theme-font:minor-lat in;mso-fareast-font-family: 宋体;mso-fareast-theme-font:minor-fareast;mso-hansi-font-

16、family: Calibri;mso-hansi-theme-font:minor-latin"> 作为一个必要的条 件，写进了合同文本。<span style="font-family: 宋体;mso-ascii-font-family:Calibri;mso-ascii-theme-font:minor-latin;mso-fareast-font-family: 宋体;mso-fareast-theme-font:minor-fareast;mso-hansi-font-family: Calibri;mso-hansi-theme-font:minor

17、-latin"> 刚开始的时候，公 司管理层觉得对方有点“ <span style="font-family: 宋 体;mso-ascii-font-family:Calibri;mso-ascii-theme-font:minor-latin;mso-fareast-font-family: 宋体;mso-fareast-theme-font: minor-fareast;mso-hansi-font-family:Calibri;mso-hansi-theme-f ont:minor-latin"> 多管闲事” <span style=

18、"font-family: 宋 体;mso-ascii-font-family:Calibri;mso-ascii-theme-font:minor-latin;mso-fareast-font-family: 宋体;mso-fareast-theme-font:minor-fareast;mso-hansi-font-family:Calibri;mso-hansi-theme-f ont:minor-latin"> 。“ <span style="font-family:宋体;mso-ascii-font-family:Calibri; mso-a

19、scii-theme-font:minor-latin;mso-fareast-font-family: 宋体;mso-fareast-theme-font: minor-fareast;mso-hansi-font-family:Calibri;mso-hansi-theme-f ont:minor-latin"> 有货给你就行了， 你管怎么整出来的 !”<span style="font-family: 宋体 ;mso-ascii-font-family:Calibri; mso-ascii-theme-font:minor-latin;mso-fareas

20、t-font-family: 宋 体;mso-fareast-theme-font: minor-fareast;mso-hansi-font-family:Calibri;mso-hansi-theme-f ont:minor-latin"> 公司管理者觉得这些事情太没必要了，设备 不干净与制造产品有什么关系呢 ?<span style="font-family: 宋体;mso-ascii-font-family:Calibri;mso-ascii-theme-font:minor-lat in;mso-fareast-font-family: 宋体;mso-

21、fareast-theme-font:minor-fareast;mso-hansi-font-family: Calibri;mso-hansi-theme-font:minor-latin"> 不过，为了合作能 顺利进行，公司还是满口答应了下来。几个月过去了，公司 做了这些“ <span style="font-family: 宋体;mso-ascii-font-family:Calibri; mso-ascii-theme-font:minor-latin;mso-fareast-font-family: 宋 体;mso-fareast-theme-fon

22、t: minor-fareast;mso-hansi-font-family:Calibri;mso-hansi-theme-f ont:minor-latin"> 闲事” <span style="font-family: 宋体;mso-ascii-font-family:Calibri; mso-ascii-theme-font:minor-latin;mso-fareast-font-family: 宋 体;mso-fareast-theme-font:minor-fareast;mso-hansi-font-family:Calibri;mso-hans

23、i-theme-f ont:minor-latin"> ，之后，有一种脱胎换骨的感觉。<span style="font-family: 宋体;mso-ascii-font-family:Calibri;mso-ascii-theme-font:minor-latin;mso-fareast-font-family: 宋体;mso-fareast-theme-font:minor-fareast;mso-hansi-font-family:Calibri;mso-hansi-theme-font:minor-latin"> 由于设备天天擦洗，它的

24、故障变少了，员工工作积极性也提高了；由于每日 检查设备，有几位员工的设备知识比维修工还丰富，他们一 听到声音异常就知道故障出在哪里。<span style="font-family: 宋体;mso-ascii-font-family:Calibri;mso-ascii-theme-font:minor-latin;mso-fareast-font-family: 宋体;mso-fareast-theme-font:minor-fareast;mso-hansi-font-family: Calibri;mso-hansi-theme-font:minor-latin"

25、> 经过这件事后，该 公司决定在全厂大力推行 TPM<span style="font-family: 宋 体;mso-ascii-font-family:Calibri;mso-ascii-theme-font:minor-latin;mso-fareast-font-family: 宋体;mso-fareast-theme-font:minor-fareast;mso-hansi-font-family:Calibri;mso-hansi-theme-f ont:minor-latin"> <span style="font-famil

26、y: 宋体;mso-ascii-font-family:Calibri;mso-ascii-theme-font:minor-lat in;mso-fareast-font-family: 宋体;mso-fareast-theme-font:minor-fareast;mso-hansi-font-family: Calibri;mso-hansi-theme-font:minor-latin"> 三、早期时候的TPM<span style="font-family: 宋体;mso-ascii-font-family:Calibri;mso-ascii-them

27、e-font:minor-latin;mso-fareast-font-family: 宋体;mso-fareast-theme-font:minor-fareast;mso-hansi-font-family: Calibri;mso-hansi-theme-font:minor-latin"> 在早期的时候 TPM<span style="font-family: 宋体;mso-ascii-font-family:Calibri;mso-ascii-theme-font:minor-lat in;mso-fareast-font-family: 宋体;mso

28、-fareast-theme-font:minor-fareast;mso-hansi-font-family: Calibri;mso-hansi-theme-font:minor-latin"> 只是生产部门和设 备保养部门开展的局部 TPM<span style="font-family: 宋 体;mso-ascii-font-family:Calibri;mso-ascii-theme-font:minor-latin;mso-fareast-font-family: 宋体;mso-fareast-theme-font:minor-fareast;mso

29、-hansi-font-family:Calibri;mso-hansi-theme-f ont:minor-latin"> 活动，它是以设备为中心，因此至今有很多 企业和人员都把 TPM<span style="font-family: 宋体；mso-ascii-font-family:Calibri; mso-ascii-theme-font:minor-latin;mso-fareast-font-family: 宋 体;mso-fareast-theme-font: minor-fareast;mso-hansi-font-family:Calibri;

30、mso-hansi-theme-f ont:minor-latin"> 活动局限在设备管理方面，其实现在的TPM<span style="font-family: 宋体;mso-ascii-font-family:Calibri; mso-ascii-theme-font:minor-latin;mso-fareast-font-family: 宋 体;mso-fareast-theme-font: minor-fareast;mso-hansi-font-family:Calibri;mso-hansi-theme-f ont:minor-latin"

31、;> 范围已经完全扩展，内容也有了极大扩充， 到了 2000<span style="font-family: 宋体;mso-ascii-font-family:Calibri; mso-ascii-theme-font:minor-latin;mso-fareast-font-family: 宋 体;mso-fareast-theme-font: minor-fareast;mso-hansi-font-family:Calibri;mso-hansi-theme-f ont:minor-latin"> 年后，人们已经将 TPM<spanstyle

32、="font-family: 宋体 ;mso-ascii-font-family:Calibri; mso-ascii-theme-font:minor-latin;mso-fareast-font-family: 宋 体;mso-fareast-theme-font: minor-fareast;mso-hansi-font-family:Calibri;mso-hansi-theme-f ont:minor-latin"> 范围扩展到全公司之外的供应链系统、价值 链系统。利用精益生产这些先进的设备管理技术和方法大大 减少了设备故障，提高了生产效率，有效保障精益制造

33、业的 蓬勃发展。<span style="font-family: 宋体;mso-ascii-font-family:Calibri;mso-ascii-theme-font:minor-lat in;mso-fareast-font-family: 宋体;mso-fareast-theme-font:minor-fareast;mso-hansi-font-family: Calibri;mso-hansi-theme-font:minor-latin"> 目前 TPM<span style="font-family: 宋体;mso-ascii

34、-font-family:Calibri;mso-ascii-theme-font:minor-latin;mso-fareast-font-family: 宋体;mso-fareast-theme-font:minor-fareast;mso-hansi-font-family: Calibri;mso-hansi-theme-font:minor-latin"> 推动已遍及世界各 地，并取得明显成效。 TPM<span style="font-family: 宋 体;mso-ascii-font-family:Calibri;mso-ascii-theme-

35、font:minor-latin;mso-fareast-font-family: 宋体;mso-fareast-theme-font:minor-fareast;mso-hansi-font-family:Calibri;mso-hansi-theme-f ont:minor-latin"> 给企业带来的效益体现在产品成本、质量、 生产率、库存周转、安全与环境保护以及职工的劳动情绪等 方面。<span style="font-family: 宋体;mso-ascii-font-family:Calibri;mso-ascii-theme-font:minor-

36、latin;mso-fareast-font-family: 宋体;mso-fareast-theme-font:minor-fareast;mso-hansi-font-family:Calibri;mso-hansi-theme-font:minor-latin"> 四、 TPM<span style="font-family: 宋体 ;mso-ascii-font-family: Calibri;mso-ascii-theme-font:minor-latin;mso-fareast-font-famil y:宋体;mso-fareast-theme-fo

37、nt: minor-fareast;mso-hansi-font-family:Calibri;mso-hansi-theme-f ont:minor-latin"> 的内容TPM<span style="font-family: 宋体;mso-ascii-font-family:Calibri;mso-ascii-theme-font:minor-latin;mso-fareast-font-family: 宋体;mso-fareast-theme-font:minor-fareast;mso-hansi-font-family:Calibri;mso-han

38、si-theme-f ont:minor-latin"> 的内容很丰富，包括 3<span style="font-family: 宋体 ;mso-ascii-font-family:Calibri; mso-ascii-theme-font:minor-latin;mso-fareast-font-family: 宋 体;mso-fareast-theme-font: minor-fareast;mso-hansi-font-family:Calibri;mso-hansi-theme-font:minor-latin"> 个思想、 4<

39、span style="font-family: 宋体；mso-ascii-font-family:Calibri; mso-ascii-theme-font:minor-latin;mso-fareast-font-family: 宋 体;mso-fareast-theme-font: minor-fareast;mso-hansi-font-family:Calibri;mso-hansi-theme-f ont:minor-latin"> 个目标、 5<span style="font-family: 宋 体;mso-ascii-font-fam

40、ily:Calibri;mso-ascii-theme-font:minor-latin;mso-fareast-font-family: 宋 体;mso-fareast-theme-font: minor-fareast;mso-hansi-font-family:Calibri;mso-hansi-theme-f ont:minor-latin"> 种理念、 6<span style="font-family: 宋 体;mso-ascii-font-family:Calibri;mso-ascii-theme-font:minor-latin;mso-far

41、east-font-family: 宋 体;mso-fareast-theme-font: minor-fareast;mso-hansi-font-family:Calibri;mso-hansi-theme-f ont:minor-latin"> 个指标、 8<span style="font-family: 宋 体;mso-ascii-font-family:Calibri;mso-ascii-theme-font:minor-latin;mso-fareast-font-family: 宋体;mso-fareast-theme-font: minor-f

42、areast;mso-hansi-font-family:Calibri;mso-hansi-theme-f ont:minor-latin"> 个支柱、 16<span style="font-family: 宋 体；mso-ascii-font-family:Calibri;mso-ascii-theme-font:minor-latin;mso-fareast-font-family: 宋 体;mso-fareast-theme-font: minor-fareast;mso-hansi-font-family:Calibri;mso-hansi-them

43、e-f ont:minor-latin"> 大浪费、推行 4<span style="font-family: 宋 体;mso-ascii-font-family:Calibri;mso-ascii-theme-font:minor-latin;mso-fareast-font-family: 宋 体;mso-fareast-theme-font: minor-fareast;mso-hansi-font-family:Calibri;mso-hansi-theme-f ont:minor-latin"> 阶段 12<span style=

44、"font-family: 宋 体;mso-ascii-font-family:Calibri;mso-ascii-theme-font:minor-latin;mso-fareast-font-family: 宋 体;mso-fareast-theme-font: minor-fareast;mso-hansi-font-family:Calibri;mso-hansi-theme-f ont:minor-latin"> 步骤等，同时本书中介绍的 OEE<span style="font-family: 宋体 ;mso-ascii-font-fami

45、ly:Calibri;mso-ascii-theme-font:minor-latin;mso-fareast-font-family: 宋 体;mso-fareast-theme-font:minor-fareast;mso-hansi-font-family:Calibri;mso-hansi-theme-f ont:minor-latin"> 及 SMED<span style="font-family: 宋 体；mso-ascii-font-family:Calibri;mso-ascii-theme-font:minor-latin;mso-farea

46、st-font-family: 宋 体;mso-fareast-theme-font:minor-fareast;mso-hansi-font-family:Calibri;mso-hansi-theme-f ont:minor-latin"> 都可以说属于 TPM<span style="font-family: 宋体 ;mso-ascii-font-family:Calibri; mso-ascii-theme-font:minor-latin;mso-fareast-font-family: 宋 体;mso-fareast-theme-font: mino

47、r-fareast;mso-hansi-font-family:Calibri;mso-hansi-theme-f ont:minor-latin"> 范畴。精益活动中，推动 TPM<span style="font-family: 宋体 ;mso-ascii-font-family:Calibri; mso-ascii-theme-font:minor-latin;mso-fareast-font-family: 宋 体;mso-fareast-theme-font: minor-fareast;mso-hansi-font-family:Calibri;ms

48、o-hansi-theme-f ont:minor-latin"> 是一个必然的环节，是非常必要的。<span style="font-family: 宋体;mso-ascii-font-family:Calibri;mso-ascii-theme-font:minor-lat in;mso-fareast-font-family: 宋体;mso-fareast-theme-font:minor-fareast;mso-hansi-font-family: Calibri;mso-hansi-theme-font:minor-latin"> 五、

49、 JIT<span style="font-family: 宋体 ;mso-ascii-font-family: Calibri;mso-ascii-theme-font:minor-latin;mso-fareast-font-famil y: 宋体 ;mso-fareast-theme-font: minor-fareast;mso-hansi-font-family:Calibri;mso-hansi-theme-f ont:minor-latin"> 的要求<span style="font-family: 宋体;mso-ascii-fo

50、nt-family:Calibri;mso-ascii-theme-font:minor-latin;mso-fareast-font-family: 宋体;mso-fareast-theme-font:minor-fareast;mso-hansi-font-family:Calibri;mso-hansi-theme-font:minor-latin"> 因为 JIT<span style="font-family: 宋体;mso-ascii-font-family:Calibri;mso-ascii-theme-font:minor-lat in;mso-

51、fareast-font-family: 宋体;mso-fareast-theme-font:minor-fareast;mso-hansi-font-family: Calibri;mso-hansi-theme-font:minor-latin"> 要求库存少，制程 中不能有异常，不能有不良品，所以要求生产及设备要时刻 保持良好的状态，就要消除 6<span style="font-family: 宋 体;mso-ascii-font-family:Calibri;mso-ascii-theme-font:minor-latin;mso-fareast-fo

52、nt-family: 宋体;mso-fareast-theme-font:minor-fareast;mso-hansi-font-family:Calibri;mso-hansi-theme-f ont:minor-latin"> 大浪费 (<span style="font-family: 宋 体；mso-ascii-font-family:Calibri;mso-ascii-theme-font:minor-latin;mso-fareast-font-family: 宋体;mso-fareast-theme-font: minor-fareast;mso

53、-hansi-font-family:Calibri;mso-hansi-theme-f ont:minor-latin"> 而至于后面的 16<span style="font-family: 宋 体;mso-ascii-font-family:Calibri;mso-ascii-theme-font:minor-latin;mso-fareast-font-family: 宋体;mso-fareast-theme-font: minor-fareast;mso-hansi-font-family:Calibri;mso-hansi-theme-f ont:m

54、inor-latin"> 大浪费 )<span style="font-family: 宋 体;mso-ascii-font-family:Calibri;mso-ascii-theme-font:minor-latin;mso-fareast-font-family: 宋体;mso-fareast-theme-font: minor-fareast;mso-hansi-font-family:Calibri;mso-hansi-theme-f ont:minor-latin"> ，需要 TPM<span style="font-

55、family: 宋 体;mso-ascii-font-family:Calibri;mso-ascii-theme-font:minor-latin;mso-fareast-font-family: 宋 体;mso-fareast-theme-font: minor-fareast;mso-hansi-font-family:Calibri;mso-hansi-theme-font:minor-latin"> 。没有 TPM<span style="font-family: 宋体；mso-ascii-font-family:Calibri;mso-ascii-theme-font:minor-latin;mso-fareast-font-family: 宋体;mso-fareast-theme-font: minor-fareast;mso-hansi-font-family:Calibri;mso-hansi-theme-f ont:minor-latin">